Town & Country Fireplaces TC36ST Bedienungsanleitung

220705-36 TC36ST_B2 5056.42801

WARNING: If the information in this

manual is not followed exactly, a re or

explosion may result causing property

damage, personal injury or loss of life.

-- Do not store or use gasoline or other

ammablevaporsandliquidsinthevicinity

of this or any other appliance.

-- WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Donottouchany electrical switch; do

not use any phone in your building.

• Immediately call your gas supplier

from a neighbour’s phone. Follow

the gas supplier’s instructions.

• Ifyoucannot reach yourgassupplier,

call the re department.

--Installation and service must be

performed by a qualied installer, service

agency or the gas supplier.

FOR YOUR SAFETY

IMPORTANT:

THESE INSTRUCTIONS ARE TO

REMAIN WITH THE

HOMEOWNER

INSTALLATION

AND OPERATING

INSTRUCTIONS

MODEL TC36ST

SERIES B

MODULAR

DIRECT VENT

SEE-THRU FIREPLACE

This appliance may be installed in

an aftermarket permanently located,

manufactured home (USA only) or mobile

home, where not prohibited by local codes.

This appliance is only for use with the

type of gas indicated on the rating plate.

This appliance is not convertible for use

with other gases, unless a certiﬁed kit is

used.

page 2 TC36ST_B2 220705-36

Contents

CAUTION..............................................................................................................3

SAFETY ................................................................................................................3

INSTALLATION REQUIREMENTS......................................................................5

TOP STANDOFFS................................................................................................5

LOCATING THE FIREPLACE..............................................................................5

FRAMING AND FINISHING .................................................................................6

CONTROL BOX ATTACHMENT..........................................................................8

CONTROL BOX FRAMING..................................................................................8

ELECTRICAL WIRING .......................................................................................10

HEARTH EXTENSION .......................................................................................10

VENTING ............................................................................................................11

WALL TERMINATION VENTING.......................................................................11

ROOF TERMINATION VENTING.......................................................................15

VENT TERMINAL CLEARANCE .......................................................................17

VENT PIPE SEALANT .......................................................................................18

VENT RESTRICTOR ADJUSTMENT.................................................................19

MANUFACTURED (MOBILE) HOME ................................................................19

GAS SUPPLY .....................................................................................................20

OPTIONAL WALL SWITCH ...............................................................................20

OR THERMOSTAT (Canada Only) ...................................................................20

WINDOW FRAME REMOVAL............................................................................21

FIREBOX PANELS INSTALLATION .................................................................22

LIGHTING INSTRUCTIONS - Millivolt Valve ...................................................23

FIRST FIRE.........................................................................................................23

OPERATING.......................................................................................................23

LIGHTING INSTRUCTIONS - Electronic Valve ...............................................24

MAINTENANCE..................................................................................................25

APPENDIX..........................................................................................................25

REPLACEMENT PARTS .............................................................................26

REPLACEMENT PARTS-MILLIVOLT CONTROL ASSEMBLY .................27

REPLACEMENT PARTS - ELECTRONIC CONTROL ASSEMBLY...........28

ELECTRONIC VALVE WIRING DIAGRAM.................................................29

WALL TERMINATION KIT...........................................................................30

WALL SHIELD/CEILING FIRESTOP THIMBLE..........................................30

ROOF TERMINATION KIT...........................................................................31

VENT PIPE DIMENSIONS ...........................................................................32

VENT OFFSET CHART ...............................................................................33

VARIOUS GAS SUPPLY CONNECTIONS..................................................34

SAFETY LABEL LOCATION.......................................................................35

220705-36 TC36ST_B2 page 3

CAUTION

FOR YOUR SAFETY - Do not install or operate your Town

and Country replace without rst reading and understanding

this manual. Any installation or operational deviation from the

following instructions voids the Town and Country FireplacesTM

Warranty and may prove hazardous.

This appliance and its individual shutoff valve must be discon-

nected from gas supply piping system during any pressure

testing of that system at test pressures in excess of 1/2 psig

(3.5 kPa).

This appliance must be isolated from the gas supply piping

system by closing its individual manual shutoff valve during

any pressure testing of the gas supply piping system at test

pressures equal to or less than 1/2 psig (3.5 kPa).

Note: When lit for the rst time, the appliance will emit a slight

odour for a couple of hours. This is due to the curing of paints,

sealants and lubricants used in the manufacturing process. This

condition is temporary. Open doors and windows to ventilate

area. Smoke and fumes caused by the curing process may

cause discomfort to some individuals.

Do not use the replace if any part has been under water.

Immediately call a qualied service technician to inspect the

replace and to replace any part of the control system and

any gas control which has been under water.

SAFETY

Due to high temperatures, this gas appliance should

be located out of trafc and away from furniture and

draperies.

Children and adults should be alerted to the hazards of

high surface temperatures and should stay away to avoid

burns or clothing ignition.

Young children should be carefully supervised when they

are in the same room as the appliance.

Clothingor other ammablematerialshould notbeplaced

on or near the appliance.

Any grill, panel or door removed for servicing the unit

must be replaced prior to operating. Failure to do so may

create a hazardous condition.

Installationandrepairshouldbedoneby aqualied service

person. The appliance should be inspected before use

and at least annually by a professional service person.

More frequent cleaning may be required due to excessive

lint from carpeting, bedding material, etc. It is imperative

that control compartments, burners and circulating air

passageways of the appliance be kept clean.

It is our policy that no responsibility is assumed by the

Company or by any of its employees or representatives

for any damages caused by an inoperable, inadequate,

or unsafe condition which is the result, either directly

or indirectly, of any improper operation or installation

procedures.

Fig # 1

FIREPLACE DIMENSIONS

TOP

STANDOFFS

CENTER OF FLUE OUTLET

TOP VIEW SIDE VIEW FRONT VIEW

page 4 TC36ST_B2 220705-36

A 9" D 12"

B 6" E 6 3/4"

C 3" F 1 1/2"

Minimum Clearances to Combustibles:

Side standoffs...................... 0 in. (0 mm)

Back standoffs..................... 0 in. (0 mm)

Top standoffs....................... 0 in. (0 mm)

Bottom of appliance............. 0 in. (0 mm)

Adjacent side wall................ 2 in. (51 mm)

Ceiling to appliance ........... 24 in. (610 mm)

*Mantel to appliance ..........See Figure #2

**Maximum

mantel extension ..........See Figure #2

Mantel support..................... 2 in. (51 mm)

Vertical vent pipe........... 1-3/4 in. (45 mm)

Horizontal vent pipe

Top ........................... 1-3/4 in. (45 mm)

Sides ........................ 1-3/4 in. (45 mm)

Bottom ...................... 1-3/4 in. (45 mm)

Fig. # 3

CEILING

ADJACENT

WALL OR

MANTEL

SUPPORT

MANTEL

UNIT MAY BE RECESSED UP TO

6" WITH NON-COMBUSTIBLE

MASONRY TYPE MATERIAL

(SEE FIG. # 9)

COMBUSTABLE FRAMING

AND FINISH WALL ABOVE

STANDOFFS

MAY USE COMBUSTABLE

FACING MATERIAL IN THIS

AREA

NONCOMBUSTABLE FIN-

ISH MATERIAL

SEE FIG #7

TOP

STANDOFFS

STEEL FRAMING

FIREPLACE FRONT

TOP OF LINTEL BAR

MANTEL CLEARANCE CHART

REF. MANTEL

DEPTH

REF.

MANTEL

CLEARANCE

Fig. # 2

NON-COMBUSTIBLE ZONE.

DO NOT INSTALL ANY

COMBUSTIBLE MATERIAL,

ELECTRICAL WIRING OR

GAS PLUMBING IN THIS

AREA.

220705-36 TC36ST_B2 page 5

INSTALLATION REQUIREMENTS

The Town & Country Fireplace installation and venting must

conform to the current CAN/CGA-B149 installation code (in

Canada) or the current National Fuel Gas Code, ANSI Z223.1

(in the USA), and approved per local codes. Only qualied

(licensed or trained) personnel should install this product.

In the state of Massachusetts, only a licensed Plumber

and Gas Fitter may install this product.

Fig. # 4

Fig. # 5 Examples of Common Locations

TOP STANDOFFS

The top standoffs are shipped loose inside the replace and

must be installed on top of the replace as shown in Fig. # 4.

Assembly:

1) Remove the standoffs from inside the replace.

2) Position the standoffs in place and secure with screws

provided.

LOCATING THE FIREPLACE

In planning the installation for the replace, it is necessary to

determine where the unit is to be installed, location of vent

system and where gas supply piping may be plumbed. Vari-

ous installations are possible, such as, into an existing wall,

a built-in wall, peninsula or a partition wall (see Fig. #5). Due

to high temperatures, do not locate this replace in areas of

high trafc or near furniture or draperies.

Theminimum clearancesfrom thereplace tocombustible

surfaces must be adhered to and are shown on Fig. # 2

and 3.

CAUTION: When selecting a location, ensure

that there is adequate room on the side of the

replace for the control box.

TOP STANDOFFS

SEE FIG #9 FOR

DIMENSIONS

SEE FIG. # 9

FOR DIMENSIONS

page 6 TC36ST_B2 220705-36

STEEL STUD FRAMING KIT

DIMENSIONS

(TC36.BSFRKITA)

FRAMING AND FINISHING

Note: The replace should be in place and venting in-

stalled before framing in or building an enclosure around

the unit.

The Town & Country Fireplace must be framed in as described

below or totally enclosed with non-combustible material, such

as facing brick.

Determine the total thickness of facing material to be used.

A thickness of 3/4" will allow the nishing surface to be ush

with the front of the unit. If preferred, additional masonry type

non-combustible material can be installed above and to the

sides up to 6 inches proud of the appliance. The nishing

material must not interfere with glass frame access.

Two Steel Stud Framing Kits are supplied with the replace

and must be used unless the replace is totally enclosed with

non-combustible material. Assemble the framing kits as per

their instructions. Attach the steel frame to the replace once

the replace is in its nal position. Secure the steel frame to

the framing brackets on each side of the unit. Ensure that

the studs are set back far enough to allow for thickness of

nishing surface.

The sides and top of the replace can be framed in up to the

steel studs and the replace standoffs using conventional lum-

ber. Consult local building codes for specic requirements.

Due to high temperatures, concrete board is supplied with

the replace and must be used to sheet in the front of the

replace, extending 12" above and 5 3/4" to the side of the

framing edge bars. See gure #7. Standard sheetrock (drywall)

may be used beyond this.

Chase Insulation: When installing this replace against a

non-insulated exterior wall or chase, it is recommended that the

outer walls be insulated to same degree as other exterior walls.

Do not place replace directly against the insulation. Cover the

insulation and plastic vapour barrier with a solid surface, such

as drywall (sheetrock). Consult local codes. Do not insulate

or use plastic vapour barrier within the framing kit.

Fig. # 6

ALL OTHER FRAMING

CAN BE DONE WITH

CONVENTIONAL

LUMBER

NONCOMBUSTIBLE

ZONE. DO NOT INSTALL

ANY COMBUSTIBLE

MATERIAL, ELECTRICAL

WIRING, INSULATION,

PLASTIC VAPOUR

BARRIER OR GAS

PLUMBING WITHIN THE

STEEL STUD FRAMING

NOTE: FOR CLARITY ONLY

ONE FACE OF THE TWO-

SIDEDFIREPLACEIS SHOWN

WITH STEEL STUD FRAMING

KITATTACHED.BOTHFACES

MUST BE FRAMED WITH

THE STEEL STUD FRAMING

KIT SUPPLIED WITH THE

FIREPLACE.

220705-36 TC36ST_B2 page 7

NON-COMBUSTIBLE RECESSED

INSTALLATION DETAIL

Fig. # 7

Fig. # 9 MINIMUM COMBUSTIBLE FRAMING DIMENSIONS

WARNING: Framing dimensions will vary with location of replace, which

may need to be adjusted to accommodate control box placement and vent

installation. Fireplace should be in its nal location before framing.

CONCRETE

BOARD

STEEL

STUDS

NON-COMBUSTIBLE

MASONRY TYPE

MATERIAL

Fig. # 8

CAUTION:

When framing

for the replace,

ensure adequate

space is provid-

ed for the control

box.

Do not install

the control box

above the re-

place. Including Sheetrock

Concrete board (or other non-combusti-

ble material) must extend 12" above and

5 3/4" to the sides of the framing edges.

CONCRETE

BOARD

CONCRETE BOARD

DETAIL

page 8 TC36ST_B2 220705-36

CONTROL BOX ATTACHMENT

Note: If unit is equipped with electronic ignition refer to

ELECTRICALWIRING sectionfor additionalrequirements.

Pg 10.

The control box is shipped loose and needs to be re-

attached to the unit rst.

1. Insert inlet box into opening at the base of the right hand

side of unit, taking care not to damage pilot, plumbing or

wires. (Fig # 10)

2. Attach the inlet box to the replace from inside the rebox

with 4 screws.

3. Remove the pilot base bracket from the burner oor.

Attach to upper pilot bracket with 2 screws. Re-attach

pilot assembly back down to burner oor.

4. Connect the ex manifold gas line to the ridgid manifold

assembly. Ensure gas connection is tight.

Note: compression ttings do not require sealant.

CONTROL BOX FRAMING

The gas control system is housed in a control box remote of the

replace. Flexible conduits attach the control box to the replace

and house all the plumbing and wiring to the burner.

Caution: When positioning the control box, do not over

bend the conduit or use excessive force, as damage may

occur.

1) Remove window frame latch tool and set aside.

2) Remove 4 screws holding control panel in place and

carefully lift off over the control knobs, being sure not to

damage wires and connections to the "Pilot Flame" indi-

cator (millivolt control system only). Carefully disconnect

wires from indicator, and set aside.

3) Remove screws attaching the control box door and its

inner frame, and place aside.

4) Attach control box to framing at predetermined depth,

allowing room for wall nishing material. Side brackets

can be adjusted for a trim t.

5) Replace door/inner frame assembly and fasten in place.

Note: Gas supply plumbing must be completed and the

spark igniter battery or backup batteries installed before

reinstalling the front control panel.

6. Reconnect "Pilot Flame" indicator wiring and reinstall

control panel.

Fig. # 11

PILOT

FLAME

INDICATOR

CONTROL

DOOR AND

FRAME

GAS

VALVE

BURNER

SWITCH

CONDUIT

BATTERY SPARK

IGNITER

MANUAL MILLIVOLT VALVE

Fig. # 10

Inlet box

CONTROL BOX ATTACHMENT

220705-36 TC36ST_B2 page 9

CONTROL BOX ASSEMBLY

LOCATION AND

FRAMING DETAIL

Fig. # 12

POSSIBLE CONTROL BOX

LOCATIONS RIGHT

OF THE FIREPLACE

9 3/8"

12"

4 1/4"

CAUTION:

- A 2 foot service access clearance is recom-

mended in front of the control box.

- If recessed into a masonry wall, allow for

control door and frame removal.

- If ﬂush mounted on a masonry wall, allow for

conduit to exit out the bottom of control box.

Caution: When po-

sitioning the control

box,donot over bend

the conduit or use

excessive force, as

damage may occur.

DO NOT INSTALL

CONTROL BOX

OVER FIREPLACE

DO NOT INSTALL

CONTROL BOX

OVER FIREPLACE

page 10 TC36ST_B2 220705-36

Vent System Town &

Components Country

12" Pipe Length ........................... TCVT.811X12

18" Pipe Length ........................... TCVT.811X18

24" Pipe Length ........................... TCVT.811X24

48" Pipe Length ........................... TCVT.811X48

12" Adjustable Pipe Extension .... TCVT.811X12ADJ

45° Elbow .................................... TCVT.811XLB45

90° Elbow .................................... TCVT.811XLB90

Wall/Offset Support ..................... TCVT.811XOS

Wall Termination Kit .................... TCVT.WTA

Roof Termination Kit.................... TCVT.RTA

Wall Shield/Ceiling Firestop......... TCVT.THIMA

Roof Flashing, Adjustable............ TCVT.811FLADJ

Roof Flashing, Flat ...................... TCVT.811FLFLT

Roof Flashing, Steep................... TCVT.811FLSTP

or any that ts 11" pipe

Fig. # 15

ELECTRICAL WIRING

(Applies to Electronic Ignition Systems only)

Warning:Donot connect 110-120V supply toagas control

valve or control wiring system of a unit equipped with a

Millivolt Valve.

Thereplace,when installed, mustbe electrically ground-

ed in accordance with local codes or, in the absence of

local codes, with the current CSA C22.1 Canadian Electric

Code or the national electric code ANSI/NFPA No. 70 in

the USA.

It is strongly suggested that all electrical wiring be carried

out by a licensed electrician.

Ensurethe powerto thesupply linehas beendisconnected

before commencing this procedure.

The control box is equipped with a receptacle box that needs

to be connected to a 110 - 120V power supply. Route a 14/2

wire power cable to the top side of the control box.

Fig. # 14 RECEPTACLE WIRING COVER

MAX

WINDOW

FRAME

HEARTH

EXTENSION

WINDOW

TRACK

SUB-

FLOOR

Fig. # 13

HEARTH EXTENSION

While a hearth extension is not required

for this replace, one is recommended for

aesthetic reasons. The hearth extension

should be noncombustible and must not

be any more than 1" above the bottom of

the replace. If thicker, replace must be

raised up accordingly.

Caution: Hearthextensionsthicker than

1" will interfere with the window frame.

1. Remove the retaining bracket just below the AC adapter.

Disconnect the AC adapter from the receptacle box.

2. Remove 2 screws attaching the receptacle box to the

control box and remove to access wiring.

3. A knockout hole is provided at the top right corner of the

control box.

4. Attach a proper electrical strain relief through the knockout

hole.

5. Feed the wire through the strain relief and into the control

box.

6. Connect the wire to the receptacle, black wire to black,

white wire to white and ground to ground.

7. Fit the receptacle box back into place and re-attach with

screws.

8. Plug in the AC adapter and replace retaining bracket.

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