Town & Country Fireplaces TCWS.54CODE Bedienungsanleitung

MODEL

TCWS.54OD

SERIES C

MODULAR DIRECT VENT

TCWS54 OUTDOOR GAS

FIREPLACE INSTALLATION

AND OPERATING

INSTRUCTIONS

041115-36 TCWS.54CODE 5055.5401-A

SERIAL #

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

Installation and service must be performed

by a qualied installer, service agency or the

gas supplier.

WARNING: For Outdoor Use Only

CARBON MONOXIDE HAZARD

This appliance can produce carbon mon-

oxide which has no odor.

using it in an enclosed space can kill

you.

Never use this appliance in an enclosed

space such as a camper, tent, car or

home.

WARNING: If the information in these

instructions is not followed exactly, a re or

explosion may result causing property damage,

personal injury or death.

FOR YOUR SAFETY

Installation and service must be performed

by a qualied installer, service agency or the

gas supplier.

WHAT TO DO IF YOU SMELL GAS

• Donottrytolightanyappliance.

• Donottouchanyelectricalswitch.

•Donotuseanyphoneinyourbuilding.

• Immediatelycallyourgassupplierfrom

a neighbour’s phone. Follow the gas

supplier’s instructions.

• Ifyoucannotreachyourgassuppliercall

the re department.

Do not store or use gasoline or other ammable

vapors and liquids in the vicinity of this or any

other appliance.

Visit www.townandcountryﬁreplaces.net for the most up-to-date version of this manual

Caution ................................................................. 3

Safety ................................................................... 3

Important Note for the

Commonwealth of Massachusetts:...................... 4

This Fireplace Is

Intended For Outdoor Use Only! .......................... 5

Propane Conversion............................................. 6

Fireplace Dimensions ........................................... 7

Minimum Clearances to Combustible Material .... 7

Installation Requirements..................................... 8

Window Frame Removal ...................................... 8

Standoffs .............................................................. 9

Locating The Fireplace......................................... 9

Framing and Finishing ........................................ 10

Steel Stud Framing Kit ....................................... 12

Adjustable Lintel................................................. 15

Honeywell Control Valve

Plumbing and Electrical...................................... 16

Gas Supply......................................................... 17

Gas Pressure Check........................................... 17

Table of Contents

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

DANGER

A barrier designed to reduce the risk of burns from the

hot viewing glass is provided with the appliance and

shall be installed for the protection of children and

other at-risk individuals.

Venting................................................................ 18

Roof Termination Venting Chart ......................... 18

Vent Terminal Clearance..................................... 21

Vent Pipe Sealant ............................................... 22

Vent Restrictor Adjustment ................................ 23

Firebox Panels Installation ................................. 24

Lighting Instructions ........................................... 25

First Fire.............................................................. 25

Maintenance....................................................... 26

TCWS.54CODE Replacement Parts .................. 27

Honeywell Control System

Replacement Parts ............................................. 28

Wiring Diagram................................................... 29

Roof Termination Kit ......................................... 30

Vent Pipe Dimensions ....................................... 31

Vent Offset Chart................................................ 32

Quick Panel Removal for Valve Service ............. 33

Rating Label Location ........................................ 34

5055.5401-A TCWS.54CODE_041115-36

FOR YOUR SAFETY - Do not install or operate your Town & Country re-

place without rst reading and understanding this manual. Any installation or

operational deviation from the following instructions voids the Town & Country

FireplacesTM Warranty and may prove hazardous.

This appliance and its individual shut off valve must be disconnected from gas

supply piping system during any pressure testing of that system at test pres-

sures in excess of 1/2 psig (3.5 kPa).

This appliance must be isolated from the gas supply piping system by closing

its individual manual shut off valve during any pressure testing of the gas sup-

ply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

Note: When lit for the rst time, the appliance will emit a slight odour for a

couple of hours. This is due to the curing of paints, sealants and lubricants

used in the manufacturing process. This condition is temporary. Open doors

and windows to ventilate area. Smoke and fumes caused by the curing pro-

cess may cause discomfort to some individuals.

Do not use the replace if any part has been under water. Immediately call a

qualied service technician to inspect the replace and to replace any part of

the control system and any gas control which has been under water.

Due to high temperatures, this gas appliance should be located out of trafc and away from furniture and draperies.

Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns

or clothing ignition.

Young children should be carefully supervised when they are in the same room as the appliance.

Clothing or other ammable material should not be placed on or near the appliance.

Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so may create a

hazardous condition.

Installation and repair should be done by a qualied service person. The appliance should be inspected before use and

at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from

carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of

the appliance be kept clean.

It is our policy that no responsibility is assumed by the Company or by any of its employees or representatives for any

damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any

improper operation or installation procedures.

This appliance must not be connected to a chimney ue serving a separate solid fuel burning appliance.

Caution

Safety

We recommend that our gas hearth

products be installed and serviced

by professionals who are certied

in the United States by the National

Fireplace Institute® (NFI) as NFI

Gas Specialists

TCWS.54CODE_041115-36 5055.5401-A

Important Note for the Commonwealth of Massachusetts:

From Massachusetts Rules and Regulations 248 CMR 5.08:

(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential

purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above

nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the

installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level

where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired carbon

monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas

fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of

hard-wired carbon monoxide detectors.

a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide

detector with alarm and battery back-up may be installed on the next adjacent oor level.

b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty

(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detec-

tor with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall

comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.

3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet

above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in

print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,

upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)(a) 1

through 4.

(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.

1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the

Board; and

2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or struc-

ture used in whole or in part for residential purposes.

wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by

the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved

side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the fol-

lowing requirements shall be satised by the manufacturer.

1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed

installation instructions.

(e)) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts

lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

5055.5401-A TCWS.54CODE_041115-36

• The replace must be located inside of a weatherproof enclosure.

• Flashing must be installed around the replace opening in accordance

with local building codes in order to prevent moisture from entering the

enclosure.

• A drip pan (not supplied with the unit) must be installed under the

replace and be provided with a means of draining.

• Care must be taken to select materials and building practices which will

protect the enclosure and replace from exposure to moisture.

• Not for use with a power vent.

This Fireplace Is Intended For Outdoor Use Only!

TCWS.54CODE_041115-36 5055.5401-A

Propane Conversion

1. Remove the compression tting

from the bottom of the orice

housing and gently tap the pilot

in your hand. The natural gas

orice should fall out (Figure 1).

2. Insert the propane orice that

came in your instruction pack

as shown into the orice hous-

ing and reattach the pilot to the

compression ttng and pilot tube

(Figure 2) & (Figure 3).

3. Using the valve conversion kit

that came in the instruction pack,

convert the valve to propane fol-

lowing the instructions provided

with the kit (Figure 4).

ORIFICE

COMPRESSION

FITTING

ORIFICE

HOUSING

COMPRESSION

FITTING

ORIFICE

HOUSING

Figure 1: PILOT.

Figure 2: Orice insert.

ORIFICE

Figure 3: ORIFICE.

Figure 4: Valve conversion kit.

DO NOT USE ANY OTHER PILOT

WITH YOUR OUTDOOR UNIT

OTHER THAN THE HONEYWELL

PILOT THAT CAME INSTALLED

IN THE FIREPLACE.

Note: This replace comes with a

pre-installed Honeywell pilot. When

installing the burner assembly,

remove the pilot that came attached

to the burner and discard.

5055.5401-A TCWS.54CODE_041115-36

73 7/8”

53 9/16”

17 3/4”

55”

73 7/8”

53 9/16”

22 11/16”

11 1/2”

29 3/4”

28 5/8”

29 3/4"

24"

4“

CEILING

ADJACENT WALL

OR MANTEL SUPPORT

6”

COMBUSTIBLE FLOOR

COMBUSTIBLE HEARTH

Figure 5: TCWS.54 CODE dimensions.

Figure 6: Mantel clearances.

Figure 7: Mantel.

* MANTEL CLEARANCE

A 9”

B 6”

C 3”

** MANTEL DEPTH

D 12”

E 6 3/4”

F 1 1/2”

MANTEL CLEARANCE

CHART

UNIT MAY BE RECESSED UP TO 6” WITH

NONCOMBUSTIBLE MASONRY TYPE MATERIAL

Minimum Clearances:

Side standoffs.......................................................0 in. (0 mm)

Back standoffs ...................................................... 0 in. (0 mm)

Top standoffs ........................................................ 0 in. (0 mm)

Bottom of appliance..............................................0 in. (0 mm)

Adjacent side wall.................................................4 in. (102 mm)

Ceiling to appliance ............................................24 in. (610 mm)

*Mantel to appliance .................. ..........See Figure #6

**Maximum Mantel extension .. ..........See Figure #6

Mantel support...................................................... 4 in. (102 mm)

Vertical vent pipe ..........................................1 3/4" in. (45 mm)

MAY USE COMBUSTIBLE

FACING MATERIAL IN THIS AREA

NON-COMBUSTIBLE

FINISH MATERIAL

SEE FIG #8 & 9

NON-COMBUSTIBLE ZONE.

DO NOT INSTALL ANY COMBUSTIBLE MATERIAL,

ELECTRICAL WIRING OR GAS PLUMBING IN THIS

AREA.

COMBUSTIBLE FRAMING AND

FINISH WALL ABOVE STANDOFFS

STANDOFFS

STEEL FRAMING

FIREPLACE FRONT

TOP OF LINTEL BAR

TCWS.54CODE_041115-36 5055.5401-A

Fireplace Dimensions

Minimum Clearances to Combustible Material

Warning: Turn off the replace, and allow ample time for the unit to cool before proceeding.

Caution: The ceramic glass is very fragile, and should be handled with care.

The window frame is held in place by two spring-loaded latches that are operated by a one-piece latch handle.

1. Remove the TC Finishing Touch Trim Kit from the window frame. (If installed)

2. Using a screwdriver or other similar object, push against the notch in the top of the latch and grab the bottom of the

latch handle as it protrudes. Lift handle until latch hook disengages (Figure 8) & (Figure 9). Repeat for other side while

holding glass so it does not tip out.

3. Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of the frame and lift up and out

to disengage from its bottom track.

4. Place the window frame in a safe place to avoid damage.

5. Re-assemble in reverse order. Latch handle should snap into place and be ush with window frame when engaged

correctly.

6. Reinstall Trim Kit if required.

TIP:

To ensure glass is properly latched, grasp the top left and right

sides of the glass frame, under moderate pressure it should pull

forward and return to original position evenly on both sides.

HANDLE

Figure 8: Accessing handle. Figure 9: Handle.

The Town & Country Fireplace installation and venting must conform to the current CAN/CGA-B149 installation code (in

Canada) or the current National Fuel Gas Code, ANSI Z223.1 (in the USA), and approved per local codes. Only qualied

(licensed or trained) personnel should install this product.

In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install this product.

5055.5401-A TCWS.54CODE_041115-36

Installation Requirements

Window Frame Removal

The standoffs are shipped loose inside the replace and must be installed on the top and the side of the replace as

shown in (Figure 10). Do this once the replace is on site and in position.

In planning the installation for the replace, it is necessary to determine where the unit is to be installed, location of vent

system and where gas supply piping may be plumbed. Various installations are possible, such as, into an existing wall,

a corner, a built-in wall or a wall projection (Figure 11). Due to high temperatures, do not locate this replace in areas of

high trafc or near furniture or draperies.

The minimum clearances from the replace to combustible surfaces must be adhered to and are shown in (Figure 6) &

(Figure 7).

Figure 11: TCWS54CODE Possible locations.

EXAMPLES OF COMMON LOCATIONS

SEE FIG #15 FOR DIMENSIONS

TOP STANDOFFS

SIDE

STANDOFF

(THIS SIDE ONLY)

Figure 10: TCWS54CODE standoffs.

HANDLE

CONTROL

BOX

TCWS.54CODE_041115-36 5055.5401-A

Locating The Fireplace

Standoffs

Note: The ﬁreplace should be in place

and venting installed before framing

in or building an enclosure around the

unit.

The Town & Country replace must be

framed in as described below or totally

enclosed with non-combustible material,

such as facing brick.

Determine the total thickness of facing

material to be used. A thickness of 3/4"

will allow the nishing surface to be ush

with the front of the unit. If preferred,

additional masonry type non-combustible

material can be installed above and to the

sides up to 6 inches forward of the appli-

ance.

*The ﬁnishing material must not inter-

fere with glass frame access.*

A Steel Stud Framing Kit is supplied with

the replace and must be used unless the

replace is totally enclosed with non-com-

bustible material. Assemble the framing kit

as per the instructions on pages 11 - 13

of this manual. Attach the steel frame to

the replace once the replace is in its

nal position. Secure the steel frame to

the framing brackets on each side of the

unit. Ensure that the studs are set back far

enough to allow for thickness of nishing

surface.

The sides, back and top of the replace

can be framed in up to the steel studs and

the replace standoffs using conventional

lumber. Consult local building codes for

specic requirements.

Due to high temperatures, non-combusti-

ble backer board, such as cement board

or its equivalent, must be used to sheet

in the front of the replace, extending

12" below, 12” above and 9 5/8" to the

side of the framing edge bars (Figure 13).

Standard sheetrock (dry wall) may be used

beyond this.

If the backer board is not to be nished

with other non-combustible material

such as tiles, it is recommended that the

instructions in (Figure 15) be followed

closely.

Fabricate and install appropriate ashing

to local building code.

Note: Installing unit without ﬂashing

installed will void the warranty

Note: Provide proper drainage to divert

water underneath the unit

Chase Insulation: When installing this

replace against a non-insulated exterior

wall or chase, it is recommended that

the outer walls be insulated to the same

degree as other exterior walls. Do not

place replace directly against the insu-

lation. Cover the insulation and plastic

vapour barrier with a solid surface, such

as dry wall (sheetrock). Consult local

codes. Do not insulate or use plastic

vapour barrier within the framing kit.

CAUTION: SEE (Figure 15) BEFORE

PROCEEDING.

74”

55”

Figure 12: TCWS54CODE with supplied steel frame.

ALL OTHER FRAMING CAN

BE DONE WITH

CONVENTIONAL LUMBER

NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY

COMBUSTIBLE MATERIAL, ELECTRICAL WIRING,

INSULATION, PLASTIC VAPOR BARRIER OR GAS

PLUMBING WITHIN THE STEEL STUD FRAMING

STEEL STUD FRAMING KIT DIMENSIONS

(Supplied with ﬁreplace)

5055.5401-A TCWS.54CODE_041115-36

Framing and Finishing

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