Town & Country Fireplaces TCWS54ST SERIES D Bedienungsanleitung

WARNING: If the information in these instructions

is not followed exactly, a ﬁre or explosion may

result causing property damage, personal injury

or death.

FOR YOUR SAFETY

Installation and service must be performed by

a qualiﬁed installer, service agency or the gas

supplier.

What To Do If You Smell Gas

• Do not try to light any appliance.

• Do not touch any electrical switch

• Do not use any phone in your building.

• Immediately call your gas supplier from a

neighbour’s phone. Follow the gas

supplier’s instructions.

• If you cannot reach your gas supplier call

the ﬁre department.

Do not store or use gasoline or other ﬂammable

vapors and liquids in the vicinity of this or any

other appliance.

This appliance may be installed in an aftermarket

permanently located, manufactured home (USA only)

or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas

indicated on the rating plate. This appliance is not

convertible for use with other gases, unless a

certiﬁed kit is used.

This appliance is suitable for installation in a

bedroom or bed sitting room.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

MODEL

TCWS54ST

SERIES D

POWER VENTED

SEE THRU FIREPLACE

TCWS54ST

INSTALLATION

INSTRUCTIONS

160517-44 TCWS54D_ST 5056.425218

Visit www.townandcountryﬁreplaces.net for the most recent version of this manual

INSTALLATION INSTRUCTIONS

Table of Contents

If converting to propane see “Propane Conversion” on page 26 before proceeding.

NOTE: For purposes of clarity, the “Front” of the ﬁreplace shall be the side which has

access to the electrical connection compartment cover, the connection to the gas valve and

the side which places the control compartment cover and the coaxial vent located on top of

the ﬁreplace to your left.

5056.425218

Caution ...................................................................................... 3

Safety ........................................................................................ 3

Important Note for the Commonwealth of Massachusetts ....... 4

Fireplace Dimensions ................................................................ 5

Minimum Clearances to Combustible Material ......................... 5

Installation Requirements .......................................................... 6

Manufactured (Mobile) Home .................................................... 6

Window Frame Removal ........................................................... 6

Standoffs ................................................................................... 7

Locating The Fireplace .............................................................. 7

Framing and Finishing ............................................................... 8

Steel Stud Framing Kit ............................................................ 10

Fixed Lintel .............................................................................. 12

Hearth Extension ..................................................................... 14

Electrical .................................................................................. 15

Installation ........................................................................ 15

Wall Switch and Remote Control ............................................ 18

Linking the remote control unit to the wall switch............ 18

Selecting Natural Vent and Power Vent Modes ....................... 18

Home Automation ................................................................... 19

Gas Supply .............................................................................. 20

Venting ..................................................................................... 21

TCVT.PV Power Vent Installation ............................................. 21

Venting Congurations ............................................................ 22

Venting Length ........................................................................ 22

Minimum Vent Length Chart .................................................... 23

Vent Terminal Minimum Clearances ........................................ 23

Venting Components ............................................................... 24

Vent Pipe Sealant .................................................................... 25

Propane Conversion ................................................................ 26

Orice conversion procedure........................................... 26

Accessing the gas valve for conversion........................... 29

Gas Pressure Check Procedure .............................................. 32

Firebox Panels Installation ...................................................... 33

Finishing Touch Trim Kit Instructions ....................................... 34

Burner Flame Adjustment ........................................................ 35

Maintenance ............................................................................ 36

Glass Panel: ..................................................................... 36

Annual Inspection:............................................................ 36

Periodically:...................................................................... 36

Replacement Parts - TCWS.54DST ........................................ 37

Replacement Parts - Tranquility Burner .................................. 38

Replacement Parts - Diamond Burner .................................... 39

Replacement Parts – Valve Control System ............................ 40

Wiring Diagram ........................................................................ 41

Rating Label ............................................................................ 42

2TCWS54D_ST_ 160517-44

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

DANGER

A barrier designed to reduce the risk of burns from the

hot viewing glass is provided with the appliance and

shall be installed for the protection of children and

other at-risk individuals.

5056.425218

TCWS54D_ST_160517-44

We recommend that our gas hearth

products be installed and serviced

by professionals who are certied

in the United States by the National

Fireplace Institute®(NFI) as NFI Gas

Specialists

FOR YOUR SAFETY - Do not install or operate your Town & Country replace without rst reading and understanding

this manual. Any installation or operational deviation from the following instructions voids the Town & Country Fireplaces

Warranty and may prove hazardous.

This appliance and its individual shut off valve must be disconnected from gas supply piping system during any pressure

testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

This appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during

any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

Note: When lit for the rst time, the appliance will emit a slight odour for a couple of hours. This is due to the curing of

paints, sealants and lubricants used in the manufacturing process. This condition is temporary. Open doors and windows

to ventilate area. Smoke and fumes caused by the curing process may cause discomfort to some individuals.

Do not use the replace if any part has been under water. Immediately call a qualied service technician to inspect the

replace and to replace any part of the control system and any gas control which has been under water.

Due to high temperatures, this gas appliance should be located out of trafc and away from furniture and draperies.

Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns

or clothing ignition.

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young

children, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are

at-risk individuals in the house. To restrict access to a replace or stove, install an adjustable safety gate to keep

toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces.

Clothing or other ammable material should not be placed on or near the appliance.

Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so may create a

hazardous condition.

Installation and repair should be done by a qualied service person. The appliance should be inspected before use and

at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from

carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of

the appliance be kept clean.

It is our policy that no responsibility is assumed by the Company or by any of its employees or representatives for any

damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any

improper operation or installation procedures.

This appliance must not be connected to a chimney ue serving a separate solid fuel burning appliance.

Caution

Safety

5056.425218

Important Note for the Commonwealth of Massachusetts

From Massachusetts Rules and Regulations 248 CMR 5.08:

(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential

purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet

above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the

installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor

level where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired

carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal

vented gas fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the

installation of hard-wired carbon monoxide detectors.

a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide

detector with alarm and battery back-up may be installed on the next adjacent oor level.

b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty

(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide

detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall

comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.

3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet

above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall

read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,

upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)

(a) 1 through 4.

(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.

1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the

Board; and

2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure

used in whole or in part for residential purposes.

(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall

horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided

by the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved

side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the

following requirements shall be satised by the manufacturer.

1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed

installation instructions.

(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts

lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

4TCWS54D_ST_ 160517-44

* MANTEL CLEARANCE

A 9”

B 6”

C 3”

** MANTEL DEPTH

D 12”

E 6 3/4”

F 1 1/2”

MANTEL CLEARANCE

CHART

MAY USE COMBUSTIBLE

FACING MATERIAL IN THIS AREA

NON-COMBUSTIBLE

FINISH MATERIAL

SEE FIG #11& 12

NON-COMBUSTIBLE ZONE.

DO NOT INSTALL ANY COMBUSTIBLE MATERI-

AL, ELECTRICAL WIRING OR GAS PLUMBING IN

THIS AREA.

COMBUSTIBLE FRAMING AND

FINISH WALL ABOVE STANDOFFS

STEEL FRAMING

FIREPLACE FRONT

TOP OF LINTEL BAR

Figure 2: Clearances.

5056.425218

Minimum Clearances:

Side standoffs.......................................................0 in. (0 mm)

Back standoffs ......................................................0 in. (0 mm)

Top standoffs ........................................................0 in. (0 mm)

Bottom of appliance..............................................0 in. (0 mm)

Adjacent side wall.................................................4 in. (102 mm)

Ceiling to appliance ............................................ 24 in. (610 mm)

*Mantel to appliance ................... ..........See Figure #2

**Maximum Mantel extension ..... ..........See Figure #2

Mantel support...................................................... 4 in. (102 mm)

Vent pipe .......................................................1 3/4" in. (45 mm)

29 3/4"

24"

4“

CEILING

ADJACENT WALL

OR MANTEL SUPPORT

6 ”

COMBUSTIBLE FLOOR

COMBUSTIBLE HEARTH

UNIT MAY BE RECESSED UP TO 6” WITH

NONCOMBUSTIBLE MASONRY TYPE MATERIAL

Figure 3: Minimum distances to combustibles.

TCWS54D_ST_160517-44

Fireplace Dimensions

33 13/16"

62 3/8"

5 11/16"

54 7/16"

24 7/16"

11 3/4"

69 9/16"

12 11/16"

41 1/4"

11 9/16"

18 5/8"

Figure 1: TCWS54D_ST Fireplace dimensions.

Minimum Clearances to Combustible Material

Warning: Turn off the replace, and allow ample time for the unit to cool before

proceeding.

Caution: The ceramic glass is very fragile, and should be handled with care.

The window frame is held in place by two spring-loaded latches that are operated by a one-piece latch handle.

1. Remove Safety Barrier Screen (Figure 4).

2. Remove the TC Finishing Touch Trim Kit from the window frame. (If installed)

3. Using a screwdriver (Figure 5) or other similar object, push against the notch in the top of the latch and grab the bot-

tom of the latch handle as it protrudes. Lift handle until latch hook disengages (Figure 6). Repeat for other side while

holding glass so it does not tip out.

4. Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of the frame and lift up and out

to disengage from its bottom track.

5. Place the window frame in a safe place to avoid damage.

6. Re-assemble in reverse order. Latch handle should snap into place and be ush with window frame when engaged

correctly.

7. Reinstall Trim Kit if required.

8. Reinstall safety barrier screen. TIP:

To ensure glass is properly latched, grasp the top left and

right sides of the glass frame, under moderate pressure it

should pull forward and return to original position evenly on

both sides.

SAFETY

BARRIER

SCREEN

Figure 4: Safety screen removal. Figure 5: Accessing handle.

Handle

Figure 6: Handle.

5056.425218

The Town & Country Fireplace installation and venting must conform to the local codes or, in the absence of local codes,

current CSA B149.1 installation code (in Canada) or the current National Fuel Gas Code, ANSI Z223.1/NFPA 54 (in the

USA). Only qualied (licensed or trained) personnel should install this product.

In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install this product.

In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes after the "rst sale".

Consult local codes for approval. The replace must be fastened in place.

Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in CANADA), and the Manufacturer's

Home Construction and Safety Standard, Title 24 CFR, Part 3280 or the current Standard for Fire Safety Criteria for

Manufactured Home Installations, Sites and Communities ANSI/NFPA 501A (in the USA).

6TCWS54D_ST_ 160517-44

Installation Requirements

Manufactured (Mobile) Home

Window Frame Removal

The framing kit, once

assembled and

attached, act as

the top and side

standoffs

Figure 7: Assembled frame as stand-offs.

Figure 8: Location options.

5056.425218

In planning the installation for the replace, it is necessary to determine where the unit is to be installed, location of vent

system and where gas supply piping may be plumbed. Various types of installations are possible, such as, a peninsula

wall, an island, and between two interior walls (Figure 8). Due to high temperatures, do not locate this replace in areas

of high trafc or near furniture or draperies.

The minimum clearances from the ﬁreplace to combustible surfaces must be adhered to and are shown in

(Figure 2 and Figure 3).

TCWS54D_ST_160517-44

Locating The Fireplace

Standoffs

5056.425218

Note: The ﬁreplace should be in place

and venting installed before framing in

or building an enclosure around the unit.

When the appliance is installed directly

on carpeting, tile or other combustible

material, other than wood ooring, the

appliance shall be installed on a metal or

wood panel extending the full width and

depth of the appliance.

The Town & Country replace must be framed

in as described below or totally enclosed

with non-combustible material, such as

facing brick.

Determine the total thickness of facing

material to be used. A thickness of 3/4" will

allow the nishing surface to be ush with

the front of the unit. If preferred, additional

masonry type non-combustible material can

be installed above and to the sides up to 6

inches forward of the appliance.

*The ﬁnishing material must not interfere

with glass frame access.*

A Steel Stud Framing Kit is supplied with

the replace and must be used unless the

replace is totally enclosed with

non-combustible material. Assemble the

framing kit as per the instructions on pages

10 – 12 of this manual. Attach the steel frame

to the replace once the replace is in its

nal position. Secure the steel frame to the

framing brackets on each side of the unit.

Ensure that the studs are set back far enough

to allow for thickness of nishing surface.

The sides and top of the replace can

be framed in up to the steel studs using

conventional lumber. Consult local building

codes for specic requirements.

Due to high temperatures, non-combustible

backer board, such as cement board or its

equivalent, must be used to sheet in the front

of the replace, extending 12” above and 5

9/16” to the side of the framing edge bars.

(Fig #11) Standard sheet rock (dry wall) may

be used beyond this.

If the backer board is not to be nished with

other non-combustible material such as

tiles, it is recommended that top sections

of the board be a single sheet of calcium

silicate board or its equivalent. Taped and

mudded joints may crack due to the elevated

temperatures.

Chase Insulation:

When installing this replace against a

non-insulated exterior wall or chase, it is

recommended that the outer walls be insu-

lated to same degree as other exterior walls.

Do not place replace directly against the

insulation. Cover the insulation and plastic

vapour barrier with a solid surface, such as

dry wall (sheet rock). Consult local codes.

Do not insulate or use plastic vapour barrier

within the framing kit.

CAUTION: See “Figure 11” on page

9 BEFORE PROCEEDING.

NOTE:

The chase must be properly

sealed at the ceiling level or

between ﬂoors in a multilevel

installation.

74 3/4”

54 1/16”

Non-combustible

zone. Do not install

any combustible

material, electrical

wiring, insulation,

plastic vapor barrier

or gas plumbing

within the steel stud

framing.

It is highly recommended

that a full header be

installed above the

framing kit.

Flat side

of frame

Side of

frame with

screw holes

STEEL STUD FRAMING KIT DIMENSIONS

(Supplied with ﬁreplace)

All other framing can be done

using convensional lumber

NOTE: After frame is assembled, and before installing,

make sure to have the side of the each frame without

the screw holes facing outward from the replace.

Figure 9: TCWS54DST Framing kit dimensions.

8TCWS54D_ST_ 160517-44

Framing and Finishing

5056.425218

If nishing the wall above the unit with

paint, the framing kit shipped with

the unit should be discarded.Use full

sheets of calcium silicate board or

equivalent and full length metal studs

to nish and frame around the unit.

Calcium silicate board is a high grade

material with cement, quartz and natural

minerals as the main raw materials. (Note:

Calcium Silicate is 1/2” thick)

CAUTION: Calcium Silicate board can be

damaged if dropped or struck. Handle with

care. Inspect board prior to installation

and do not use if cracked.

NOTE: It is recommended to pre-drill

mounting holes in the board prior to

securing to the framing. This will prevent

the board from cracking.

NON-COMBUSTIBLE BOARD DETAIL

NON-COMBUSTIBLE

BOARD ONLY IN

THESE AREAS

NON-COMBUSTIBLE MATERIAL

MUST EXTEND TO THE TOP EDGE

AND TO THE SIDE EDGE OF THE

FRAMING KIT.

Figure 10: Non-combustible board location.

CALCIUM SILICA

BOARD

Figure 11: Calcium silicate

board placement.

4 1/2

STEEL STUDS

NON-COMBUSTIBLE

MASONRY TYPE MATERIAL

NON-COMBUSTIBLE

BOARD

MAXIMUM FACING DEPTH

Figure 12: Non - combustible recessed installation detail.

24 7/16”

Range

19 1/2”

22 3/4”

74 3/4”

54 1/16”

Figure 13: TCWS.54DST Minimum combustible framing dimensions.

TCWS54D_ST_160517-44

Each Kit Contains:

Item Description Qty.

1 SCREW, WAFER #8 x 1/2

(Not shown)

2 x

Pkg

2 STUD, SIDES 54 1/16” L 4

3 STUD, OUTER SIDES 54 1/16” L 4

4 STUD, UPPER/LOWER

74 5/8” L

Item Description Qty.

5 INNER CROSS BRACE

56 5/8 L

6 STUD, CENTER 25” L 6

7 LOWER CROSS BRACE

56 5/8 L

8 FRAMING PLATE 8

FRONT VIEW (slightly angled)

BEND OUT

FRAMING TABS TO

FRONT

SCREW INTO

SIDE

Figure 14: Framing kit components.

5056.425218 10 TCWS54D_ST_ 160517-44

Steel Stud Framing Kit

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