Town & Country Fireplaces TCWS.38NG03.C Bedienungsanleitung

080709-12 5056.4252203 TCWS.38NG03.C

TCWS.38NG03.C

BLACK DIAMOND

BURNER KIT

INSTRUCTIONS

PART# TCWS.38NG03.C

For use with

Model TCWS38

Series C

These instructions are supplementary to the Installation

and Operating Instructions supplied with the replace

and should be kept together. Refer to the Installation

and Operating Instructions for proper gas supply, safety

requirements and operating instructions.

IMPORTANT:

THESE INSTRUCTIONS ARE TO REMAIN

WITH THE HOMEOWNER

TCWS.38NG03.C 080709-12

If converting to propane see conversion

instructions on page #6 before proceeding.

Install panels according to the TCWS.38CE

Installation and Operating manual prior to

burner installation. (Page 27)

1 Attach fuel supply tube and pilot assembly to bulk-

head ttings. Ensure the fuel supply tube travels

around the mounting leg towards the front of the

rebox as shown. (Fig. #1)

2. Connect spark electrode wire (ORANGE) to the

rear electrical bulk head tting. Connect the ame

sensor wire (WHITE) to the front electrical bulk

head tting. (Fig. #1)

ORANGE WIRE

Contents of Package

Black Diamond Burner Installation

1 BURNER TRAY

Fig #1

1 5 LB GLASS MEDIA

2 BURNER ASSEMBLIES

1 PILOT ASSEMBLY

1 1/2 SS FUEL SUPPLY TUBE

1 HARDWARE PACK

2 MANIFOLD ASSEMBLIES

2 PORCELAIN TRIM

TCWS.38NG03.C 080709-12

3. Attach the manifold brackets, with the

supply tubes, to the bottom of the rebox

using four screws. (Fig. #2)

CAUTION:

Ensure that all connections are gas

tight.

4. Bend side tabs on burner tray inwards

about 20° or 1/2”. (Fig. #4)

5. Tilt the burner tray into the unit and place

on top of the legs. Attach pilot to burner

tray. Ensure pilot is tight to burner tray.

(Fig. #5)

Fig #2

Fig #3

Fig #4

Fig #5

TCWS.38NG03.C 080709-12

6. Secure the burner tray to legs using

eight screws (Fig. #6)

NOTE: use a light to aid aligning the

holes in the tray with the leg.

NOTE: check air shutter for correct

setting for fuel before proceeding

further. Both primary air shutters

are to be set the same, fully closed

for natural gas. 1/8” (0.125)” open

for LP.

7. Install the right burner rst by plac-

ing it into the center of the burner tray.

With the left end slightly elevated, slide

it to the far right.The primary air shutter

should engage fully with the main orice.

Test for connection by lightly prying at

the end of the burner with a screw driver.

Repeat with left burner. (Fig. #7)

NOTE:The burners should be tightly

butted up against each other at the

center to ensure correct operation.

8. Place glass media into the burner

tray and brush smooth so that a

very light layer covers the burners.

(Fig. #8)

NOTE: Too much glass media will

cause sooting and improper ame

pattern.

9. Place rear porcelain trim, wide

edge, against the back panel and

press down over the pre-bent tabs

on the burner tray. (Fig. #9)

Fig #6

Fig #9

Fig #8

Fig #7

TCWS.38NG03.C 080709-12

10. Install front porcelain cover (wide

edge should face the front).

(Fig. #10 & 11)

WIDE EDGE TO FRONT OF

FIREPLACE

Fig #10

Fig #11

Fig #16

TCWS.38NG03.C 080709-12

WARNING

This conversion kit

shall be installed by a

qualied service agency

in accordance with the

manufacturer's instructions

and all applicable codes

and requirements of

the authority having

jurisdiction.

If the information in these

instructions is not followed

exactly, a re, explosion

or production of carbon

monoxide may result

causing property damage,

personal injury or loss of

life.

The qualied service

agency is responsible for

the proper installation of

this kit.

The installation is not

proper and complete

until the operation of the

converted appliance is

checked as specied in the

manufacturer's instructions

supplied with the kit.

If the unit is to be used with propane

convert as follows using the compo-

nents supplied with this burner:

CAUTION

The gas supply and electrical power

shall be shut off before proceeding

with the conversion.

Caution:

Factory supplied components must be

used to ensure correct input.

After conversion conrm proper manifold

pressure.

1. If installed remove the glass media from

the burners.

2. If installed remove the burner from the

burner tray. Gently lift up the left side of

the burner and disengage the venturi

tube from the orice. (Fig. #14)

3. Using a 1/2” wrench, undo the

natural gas burner orice, (Fig #15)

(marked #40). Apply a small amount

of pipe joint compound to the threads

of the propane burner orice

(marked 1.45mm) to ensure a good

seal, before screwing it into the tting.

Loosen the primary air shutter screw,

open shutter to give a gap of 1/8”

(0.125”) and re-tighten. Repeat on

other burner. (Fig. #15a)

4. With a 7/16” wrench loosen the pilot

head on the pilot assembly. (Fig. #16)

Propane Conversion

Fig #15

Fig #14

Fig #15a

MAIN BURNER

(1.45mm) ORIFICES (5022.8)

MINIMUM RATE SCREW (5005.015)

CONVERSION LABEL (5052.52087)

TCWS.38NG03.C 080709-12

5. Slide the pilot adjustment band over and

ensure that the hole in the orice band is

showing.(Fig #18) Retighten pilot head.

Fig. #17 shows NG position

Fig. #18 shows LP position).

(Hole visable)

6. Remove the access panel on the right

side of the rebox, 10 screws, and set

aside.(Fig #23)

7. Remove the minimum rate screw

located in the valve. (Fig. #19)

The minimum rate screw is sealed with

an O-ring. Use a thin bladed

screwdriver to back the screw out past

the limit of the threading. At this point

a groove on the screw body will be

visible just above the valve body. Insert

a thin tool (knife blade or ne

screwdriver blade) into the groove and

gently pry the screw up.

8. Replace the minimum rate screw with the

one provided in the propane conversion

kit supplied with this replace. Ensure

that the screw is fully seated. (Fig.

#20)

Fig #17a

Fig #19

Fig #20

NG POSITION LP POSITION

Fig #18

Fig #24

ADD DATE ADD NAME

13. Re-attach the access panel to the side of the rebox with the screws previously removed.

(Fig. #23)

14. If the burner was removed in previous steps replace in reverse order or return to instal-

lation process on Pg. 2

TCWS.38NG03.C 080709-12

9. Pull off the rubber cap from the top of

the pressure regulator.

(Fig. #21)

10. Press down on the center post and rotate

90°. The center post should stay down.

(Fig. #22). Replace the rubber cap.

11. Check all connections for leaks.

WARNING: The access

panel including gasket

must be reinstalled after

conversion/ installation

or servicing has been

completed.Failure to do

sowillcauseoverheating

and premature failure of

the control system.

12. Fill in the date and the name of the person

who performed the conversion in the white

area on the conversion label. Peel off the

protective backing and apply the conversion

label directly over the gas specications on

the rating label.

Fig #21 Fig #22

NG LP

Fig #23

Fig #22a

TCWS.38NG03.C 080709-12

1. Remove the plug from the pressure test

port using a 3/16” hex key. The plug is

located between the right side lintel and

rebox side.

(Fig. #24)

2. Thread the extension test tting into the

open port.

(Fig. #25)

3. Attach a pressure gauge onto the

tting.

4. When testing is complete shut off the

gas, remove the tting and replace the

plug. Thread sealant will be required to

ensure a gas tight connection.

Note:To test the gas pressure, turn off the gas supply before removing the plug from

the supply pressure test port or manifold pressure test port.

Verify gas pressures with the replace lit and on the highest setting.

SUPPLY

PRESSURE

MANIFOLD

PRESSURE

Fig #26

Correct gas pressure requirement:

Supply Pressure Natural Gas Propane

Min. Pressure 5.0" WC 12.5" WC

(For purpose of input adjustment)

Max. Pressure 13.9" WC 13.9" WC

Manifold Pressure

Maximum 3.8" WC 11" WC

Minimum 2.1" WC 5.5" WC

Gas Pressure Check

Fig #24

Fig #25

TCWS.38NG03.C 080709-12

The air shutter on the burner tube controls the primary combustion air. It is set to the

closed position at the factory for natural gas fuel. (For LP see Pg.6.) Some adjustment may

be necessary to obtain desired ame and to eliminate carbon deposits. Evaluate ame

appearance after the replace has reached operating temperature. See Fig. #27 for proper

ame pattern.

Open primary air if the window glass and rebox have carbon accumulation and/or the

ames are long, dark and stringy. The shutter may also be opened to lessen the ame

height.

NOTE:

Proper air shutter setting is required.

The ame should be just orange and “lazy”. It should NEVER be set to create sooting

on internal parts and window glass. Allow the replace to run for 30 minutes before

evaluating ame appearance.

Burner Flame Adjustment

Fig #27

Inhaltsverzeichnis

Andere Town & Country Fireplaces Kamin im Innenbereich Handbücher

Town & Country Fireplaces

Town & Country Fireplaces TCWS38 Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TCWS.54NG04.C2 Technisches Handbuch

Town & Country Fireplaces

Town & Country Fireplaces TCWS54 SERIES D Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TC36 Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TC54.CE2 Series C Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TC54D Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TCWS54 SERIES D Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TC36ST Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TCWS.54NG04.C Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TC30 Black Diamond Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TC36 Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces Model TC42SeriesC Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces HELIFIRE 360 Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TC54.LP02.C Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TCWS.38CE3 Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TC36.D Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TC36 Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TCWS54 SERIES D Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TCWS.54OD Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TCWS54ST SERIES D Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces Architectural Corner Right Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TCWS38 Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TC36.NG03D Bedienungsanleitung

Town & Country Fireplaces

Town & Country Fireplaces TC36 Bedienungsanleitung

Beliebte Kamin im Innenbereich Handbücher anderer Marken

Brigantia

Brigantia 35-DVRS31N-2 Betriebsanleitung

Nordpeis

Nordpeis Bergen Bedienungsanleitung

Superior

Superior BCT2536TMN Bedienungsanleitung

Quadra-Fire

Quadra-Fire 5100I-GD-B Bedienungsanleitung

Renaissance

Renaissance RUMFORD 1000 Bedienungsanleitung

Lacunza

Lacunza IV-800 Bedienungsanleitung

Baxi

Baxi 940 Gebrauchsanweisung

Dru

Dru Maestro 60/2 Tall RCH Bedienungsanleitung

Diamond Fireglass

Diamond Fireglass SS-O22 Bedienungsanleitung

HearthStone

HearthStone Windsor Bay 8830 Programmierhandbuch

Napoleon

Napoleon ASCENT B42 Bedienungsanleitung

Enviro

Enviro E33GI Bedienungsanleitung

Smeg

Smeg L30 FABE Montageanleitung

KEDDY

KEDDY K700 Bedienungsanleitung

Godin

Godin 3451 Bedienungsanleitung

Jøtul

Jøtul Jotul GI 535 DV IPI New Harbor Bedienungsanleitung

Desa

Desa CCFPDFT Bedienungsanleitung

Miles Industries

Miles Industries Vogue 1300IRN Handbuch