Town & Country Fireplaces TC36 Bedienungsanleitung

110903-40 TC36_A1 5056.4271.B

WARNING: If the information in this

manual is not followed exactly, a fire or

explosion may result causing property

damage, personal injury or loss of life.

-- Do not store or use gasoline or other

flammablevaporsandliquidsinthevicinity

of this or any other appliance.

-- WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch;

donotuseanyphoneinyourbuilding.

• Immediately call your gas supplier

from a neighbour’s phone. Follow

the gas supplier’s instructions.

• Ifyoucannotreachyourgassupplier,

call the fire department.

--Installation and service must be

performedbyaqualifiedinstaller,service

agency or the gas supplier.

FOR YOUR SAFETY

IMPORTANT:

THESE INSTRUCTIONS ARE TO

REMAIN WITH THE

HOMEOWNER

INSTALLATION

AND OPERATING

INSTRUCTIONS

MODEL

TC36

SERIES A

DIRECT VENT FIREPLACE

This appliance may be installed in an

aftermarket permanently located,

manufacturedhome(USAonly)ormobile

home,wherenotprohibitedbylocalcodes.

Thisapplianceisonlyforusewiththetype

of gas indicated on the rating plate. This

appliance is not convertible for use with

other gases, unless a certified kit is used.

2 TC36_A1 110903-40

Contents

CAUTION ............................................................................................................ 3

SAFETY .............................................................................................................. 3

INSTALLATION REQUIREMENTS..................................................................... 5

TOP STANDOFFS .............................................................................................. 5

LOCATING THE FIREPLACE............................................................................. 5

FRAMING AND FINISHING ................................................................................ 6

CONTROL BOX .................................................................................................. 8

HEARTH EXTENSION ........................................................................................ 8

VENTING............................................................................................................10

WALL TERMINATION VENTING.......................................................................10

ROOF TERMINATION VENTING.......................................................................16

VENT TERMINAL CLEARANCE .......................................................................18

VENT PIPE SEALANT .......................................................................................19

VENT RESTRICTOR ADJUSTMENT ................................................................20

MANUFACTURED (MOBILE) HOME ................................................................20

GAS SUPPLY.....................................................................................................21

OPTIONAL WALL SWITCH...............................................................................21

WINDOW FRAME REMOVAL ...........................................................................22

BRICK PANELS INSTALLATION ......................................................................23

EMBER MATERIAL ...........................................................................................24

LOG SET ASSEMBLY ......................................................................................24

LIGHTING INSTRUCTIONS - Millivolt Valve....................................................26

FIRST FIRE ........................................................................................................26

OPERATING ......................................................................................................26

LIGHTING INSTRUCTIONS - Electronic Valve ................................................27

FLAME ADJUSTMENT ......................................................................................28

APPENDIXA ......................................................................................................29

MAINTENANCE .................................................................................................29

REPLACEMENT PARTS ...................................................................................30

REPLACEMENT PARTS-MILLIVOLT CONTROL ASSEMBLY ........................31

REPLACEMENT PARTS - ELECTRONIC CONTROL ASSEMBLY..................32

ELECTRONIC VALVE WIRING DIAGRAM .......................................................33

HORIZONTAL TERMINATION KIT....................................................................34

VENT ADAPTER KIT .........................................................................................34

VERTICAL TERMINATION KIT .........................................................................35

VARIOUS GAS SUPPLY CONNECTIONS ........................................................36

SAFETY LABEL LOCATION .............................................................................39

110903-40 TC36_A1 3

36"

31 5/8"

41 3/8"

71 5/8"

12"

35 5/8"

23 1/8"

47 1/8"

25 3/4"

37 1/2"

23 1/8"

CAUTION

FORYOURSAFETY-DonotinstalloroperateyourTownand

Country fireplace without first reading and understanding this

manual. Any installation or operational deviation from the

followinginstructionsvoidstheTownandCountryFireplacesTM

Warranty and may prove hazardous.

Thisapplianceanditsindividualshutoffvalvemust bediscon-

nected from gas supply piping system during any pressure

testing of that system at test pressures in excess of 1/2 psig

(3.5 kPa).

This appliance must be isolated from the gas supply piping

system by closing its individual manual shutoff valve during

any pressure testing of the gas supply piping system at test

pressures equal to or less than 1/2 psig (3.5 kPa).

Note: Whenlitforthefirsttime, theappliancewill emitaslight

odourfor acoupleofhours. Thisisdue tothecuringofpaints,

sealants and lubricants used in the manufacturing process.

This condition is temporary. Open doors and windows to

ventilate area. Smoke and fumes caused by the curing

process may cause discomfort to some individuals.

Do not use the fireplace if any part has been under water.

Immediately call a qualified service technician to inspect the

fireplaceandtoreplaceanypartofthecontrolsystemandany

gas control which has been under water.

SAFETY

Due to high temperatures, this gas appliance should be

located out of traffic and away from furniture and draper-

ies.

Children and adults should be alerted to the hazards of

highsurfacetemperatures andshould stayaway toavoid

burns or clothing ignition.

Youngchildrenshouldbecarefullysupervisedwhenthey

are in the same room as the appliance.

Clothingorotherflammablematerialshouldnotbeplaced

on or near the appliance.

Any grill, panel or door removed for servicing the unit

must bereplacedpriortooperating. Failuretodoso may

create a hazardous condition.

Installation and repair should be done by a qualified

service person. The appliance should be inspected

beforeuseandatleastannuallybyaprofessionalservice

person. More frequent cleaning may be required due to

excessive lint from carpeting, bedding material, etc. It is

imperative that control compartments, burners and cir-

culating air passageways of the appliance be kept clean.

It is our policy that no responsibility is assumed by the

Company or by any of its employees or representatives

forany damagescaused byan inoperable,inadequate,or

unsafe condition which is the result, either directly or

indirectly, of any improper operation or installation pro-

cedures.

TOP

STANDOFFS

CENTER OF

FLUE OUTLET

Fig # 1

FIREPLACE DIMENSIONS

4 TC36_A1 110903-40

12"

31 5/8"

41"

12"

Minimum Clearances to Combustibles:

Side standoffs..................... 0 in. (0 mm)

Back standoffs .................... 0 in. (0 mm)

Top standoffs...................... 0 in. (0 mm)

Bottom of appliance ........... 0 in. (0 mm)

Adjacent sidewall................ 4 in. (102 mm)

Ceiling to window

frame opening .............. 41 in. (1041 mm)

Mantel to appliance ..........12 in. (305 mm)

Maximum

mantel extension ..........12 in. (305 mm)

Mantel support.................... 4 in. (102 mm)

Vertical vent pipe ................ 2 in. (50 mm)

Horizontal vent pipe

Top ................................ 8 in. (203 mm)

Sides.............................. 2 in. (50 mm)

Bottom ........................... 2 in. (50 mm)

Fig. # 4

CEILING

ADJACENT

WALL OR

MANTEL

SUPPORT

VENT PIPE

VENT

INSULATION

HORIZONTAL PIPE CLEARANCES

Fig. # 3

MANTEL

COMBUSTIBLE

FRAMING

Fig. # 2 VERTICAL PIPE CLEARANCES

VENT PIPE

COMBUSTIBLE

FRAMING

VENT

INSULATION

CEILING

FIRESTOP

UNIT MAY BE RECESSED UP TO

6" WITH NON-COMBUSTIBLE

MASONRY TYPE MATERIAL

110903-40 TC36_A1 5

INSTALLATIONREQUIREMENTS

The Town & Country Fireplace installation and venting

must conform to the current CAN/CGA-B149 installation

code (in Canada) or the current National Fuel Gas Code,

ANSI Z223.1 (in the USA), and approved per local codes.

Only qualified (licensed or trained) personnel should

install this product.

In the state of Massachusetts, only a licensed Plumber

and Gas Fitter may install this product.

Fig. # 5

TOP

STANDOFFS

Fig. # 6

Examples of

Common Locations

TOP STANDOFFS

The top standoffs are shipped flat to the top of the unit and

must be bent upright into position. Do this once the fireplace

is on site and in position.

Assembly:

1) Remove the shipping screw holding both standoffs flat

against the top of the unit.

2) Raise the standoff to a vertical position.

3) Installa screw atthe base ofthe standoff tohold it upright.

LOCATING THE FIREPLACE

In planning the installation for the fireplace, it is necessary to

determine where the unit is to be installed, location of vent

system and where gas supply piping may be plumbed. Vari-

ous installations are possible, such as, into an existing wall, a

corner, a built-in wall or a wall projection (see Fig. #6). Due to

hightemperatures,do not locate this fireplace in areas of high

traffic or near furniture or draperies.

The minimum clearances from the fireplace to combustible

surfaces are shown on Fig. # 2, 3 and 4.

6 TC36_A1 110903-40

FRAMING AND FINISHING

Note: Thefireplacemustbeinplaceandventinginstalled

before framing in or building an enclosure around the

unit.

TheTown& Country Fireplace may be framed in with building

materials (wood and steel studs) or totally enclosed with non-

combustible material, such as facing brick.

Determine the total thickness of facing material to be used. A

totalthicknessof3/4"willallowthefinishingsurfacetobeflush

with the front of the unit. If preferred, additional masonry type

non-combustible material can be installed above and to the

sides up to 6 inches proud of the appliance.

Once the fireplace is in its final position, frame metal studs to

the insides of the framing brackets on each side of the unit.

Ensure that the studs are set back far enough to allow for

thickness of finishing surface. Secure fireplace to steel studs

with screws. Frame in a steel header directly above the lintel

bar. Additional steel support studs can be added above the

header up to the ceiling.

The sides, back and top of the fireplace can be framed in up

to the standoffs using conventional 2 x 4 lumber. Heavier

construction may be required for some installations, consult

local building codes for specific requirements.

Due to high temperatures, concrete board (or other non-

combustiblematerial)mustbeusedtosheetinthefront of the

fireplace, extending 11" above and 1 1/2" to the side of the

framing edge bars. See figure #8. Standard sheetrock (dry-

wall) may be used beyond this.

Chase Insulation: When installing this fireplace against a

non-insulated exterior wall or chase, it is recommended that

the outer walls be insulated to same degree as other exterior

walls. Do not place fireplace directly against the insulation.

Cover the insulation and plastic vapour barrier with a solid

surface, such as drywall (sheetrock). Consult local codes.

71 1/2"

MIN.

Fig. # 7

STEEL

HEADERS

STEEL

STUDS

FRAMING

BRACKETS

MINIMUM

STEEL STUD FRAMING

DETAIL

ALL OTHER FRAMING

CAN BE DONE WITH

CONVENTIONAL 2X4

LUMBER

1 1/2"

11"

Concrete board (or other non-combus-

tible material) must extend 11" above

and 1 1/2" to the sides of the framing

edges.

CONCRETE

BOARD

MINIMUM

CONCRETE BOARD

DETAIL

Fig. # 8

110903-40 TC36_A1 7

OPTIONAL STEEL STUD FRAM-

ING KIT DIMENSIONS

(TC36.FRKITA)

* 48" if framed using the Optional

Steel Stud Framing Kit (fig. #8a)

41 1/2" if framed to the minimum

steel stud requirements (fig. #7)

Fig. # 8a

3/4"

54 1/2"

27 3/8"

19 3/8"

54 1/2"

48"

22 3/8"

11 1/8"

3/4"

72"

Fig. # 8c MINIMUM FRAMING DIMENSIONS

WARNING: Framing dimensions will vary with location of fire-

place, which may need to be adjusted to accommodate vent in-

stallation. Fireplace should be in it's final location before framing.

NON-COMBUSTIBLE RECESSED

INSTALLATIONDETAIL

CONCRETE

BOARD

STEEL

STUDS

NON-COMBUSTIBLE

MASONRY TYPE

MATERIAL

Fig. # 8b

8 TC36_A1 110903-40

HEARTHEXTENSION

While a hearth extension is not re-

quired for this fireplace, one is recom-

mended for aesthetic reasons. The

hearth extension should be noncom-

bustible and must not be any more

than 1/2" above the bottom of the

fireplace. If thicker, fireplace must be

raised up accordingly.

Caution: Hearthextensionsthicker

than 1/2" will interfere with the win-

dow frame.

CONTROL BOX

Thegascontrolvalveandbatterysparkigniterboxarehoused

in a control box remote of the fireplace. Flexible conduits

attach the control box to the fireplace and house all the

plumbing and wiring to the burner. This unique design allows

the control box to be mounted in a variety of positions on the

rightside ofthefireplace.Thebox can beframedintothefront

right face or the right sidewall of the fireplace enclosure.

Caution: When positioning the control box, do not over

bend the conduit or use excessive force, as damage may

occur.

1) Remove the Control Box from the fireplace shipping

pallet.

2) ThelowerrightsidefireplaceFramingBracketcannowbe

re-oriented to its correct position.

3) Remove screws attaching the control box door and its

inner frame, and place aside.

4) Remove 4 screws holding control panel in place and

carefully lift off over the control knobs, being sure not to

damage wires and connections to the "Pilot Flame" indi-

cator. Carefully disconnect wires from indicator, and set

aside.

5) Attach control box to framing at predetermined depth,

allowing room for wall finishing material. Side brackets

can be adjusted for a trim fit.

6) Replace door/inner frame assembly and fasten in place.

Note: Gas supply plumbing must be completed and the

spark igniter battery or backup batteries installed before

reinstalling the front control panel.

Fig. # 9

PILOT

FLAME

INDICATOR

CONTROL

DOOR AND

FRAME

GAS

VALVE

BURNER

SWITCH CONDUIT

BATTERY SPARK

IGNITER

MANUAL MILLIVOLT VALVE

7) Reconnect "Pilot Flame" indicator wiring and reinstall

control panel.

1/4"

1/2"

WINDOW

FRAME

HEARTH

EXTENSION WINDOW

TRACK

SUB-

FLOOR

Fig. # 9a

110903-40 TC36_A1 9

9 3/8"

12"

4 1/4"

50"

48"

CONTROL BOX LOCATION AND

FRAMING DETAIL

Fig. # 9b

CAUTION:

- A 2 foot service access clearance is recom-

mended in front of the control box.

- If recessed into a masonry wall, allow for

control door and frame removal.

- If flush mounted on a masonry wall, allow for

conduit to exit out the bottom of control box.

POSSIBLE

CONTROL BOX

LOCATION

Caution: Whenposi-

tioning the control

box,donotoverbend

the conduit or use

excessive force, as

damage may occur.

10 TC36_A1 110903-40

VENTING

Before installing venting for this unit, the installer should read

these instructions to insure that the proper vent configuration

has been selected.

Use only Town and Country Termination kits #:

TC36.VTHZA - Horizontal Termination Kit

TC36.VTKVERA - Vertical Termination Kit

VentsystemcomponentsapprovedforusewiththeTownand

Country Fireplace are shown in Figure #10.

A Vent Adapter Kit is required when using one of the UL

103HTinsulatedpipeslisted below. As thereis a differencein

size of the outer pipe diameter between the TC Vent and the

other insulated pipes, the opening must be reduced in the

fireplace outer collar, the Wall Terminal Adapter collar, Roof

SupportSleevecollarandtheCeilingFirestop.FollowAdapter

instructions supplied with the adapter.

Various combinations of vertical and horizontal runs may be

used. Refer to Figure # 15 and 16 for details. For optimum

performance and flame appearance, keep the vent length to

a minimum and limit the number of elbows. Connections

between each vent system component must be tightly joined

and sealed, and secured with sheet metal screws. A horizon-

talrunofventmusthavea1/4"riseforevery1ft.ofruntowards

the termination.

CAUTION: UNDERNOCONDITIONSHOULDCOMBUSTI-

BLE MATERIAL BE CLOSER THAN 8 INCHES FROM THE

TOPAND2INCHESFROMTHESIDESOFAHORIZONTAL

AND2INCHES FROM THE VERTICAL SECTIONS OF THE

VENT PIPE.

WALL TERMINATION VENTING

Exterior wall opening:

Determine the exact position of the fireplace so that the vent

pipe is centred (if possible) between two building framing

members. Consult your local building codes prior to proceed-

ing. The vent kit will accommodate up to a maximum wall

thickness of 12 inches.

1) Having determined the position of the fireplace, cut and

frame a 14 1/2 inch opening centred at a minimum height

of 60 inches above the floor. The opening may be round

or square. Height of the opening will vary with each

installation. As the horizontal vent run increases, so does

the minimum vertical rise (see Fig. #15).

IMPORTANT: When locating the opening, it should be

noted that vent terminal clearances must be maintained.

See "Vent Terminal Clearances" section for proper clear-

ances.

A minimum 24" vertical rise from the fireplace to the center-

line of the horizontal pipe is required for any wall termination.

With this minimal vertical rise, a maximum horizontal run of 2

1/2 feet from the center-line of the vertical pipe to the end of

the horizontal pipe is permitted (see Fig. #15 and 16). For

longer horizontal runs, increase vertical rise equally.

Theriseand run must beconstrainedtothe boundaries of the

chart shown in figure #15. The horizontal run of vent must

have a 1/4" rise for every 1 ft. of run towards the termination.

Vent System Town and ICC Simpson Security Energy Metalbestos

Components Country Vent

TC Vent Excel Duratech ASHT "A" Vent SSII

3" Pipe Length ............................ ---- ........................... ---- ........... ---- ..................---- ................ ---- ............. 6T-3

6" Pipe Length ............................ ---- ........................... 6EL6 ....... 9402...............----................ HT606 ....... 6T-6

8" Pipe Length ............................ ---- ........................... ---- ........... ---- ..................6L8............... ---- ............. ----

12" Pipe Length .......................... TCVT.685X12 ......... 6EL12 ..... 9403...............6L12............. HT612 ....... ----

18" Pipe Length .......................... ---- ........................... ---- ........... 9404...............6L1............... HT618 ....... 6T-18

24" Pipe Length .......................... TCVT.685X24 ......... 6EL24 ..... 9405...............6L2............... HT624 ....... ----

36" Pipe Length .......................... ---- ........................... ---- ........... 9406...............6L3............... HT636 ....... 6T-36

48" Pipe Length .......................... TCVT.685X48 ......... 6EL48 ..... 9407...............---- ................ ---- ............. ----

12" Adjustable Pipe Length ........ TCVT.685X12ADJ .. ---- ........... ---- ..................---- ................ ---- .............----

18" Adjustable Pipe Length ........ ---- ........................... 6ELA18 ... ---- ..................----................ ---- ............. ----

15° Elbow .................................... ---- ........................... ---- ........... 9464 ...............6E15 ............ HT615 ....... 6T-EL 15

30° Elbow .................................... ---- ........................... ---- ........... 9466 ...............6E30 ............ HT630 ....... 6T-EL 30

45° Elbow.................................... TCVT.685XLB45 ..... 6EE45 ..... ---- ..................6E45 ............ ---- ............. ----

90° Elbow.................................... TCVT.685XLB90 ..... ---- ........... ---- ..................----................ ---- ............. ----

Wall/Offset Support..................... TCVT.685XOS ........ EOS ........ 9460...............6OS ............. HT6IOS ..... 6TWB

Flat Roof Flashing....................... ---- ........................... EF ........... 9651...............---- ................ HT-TCF ..... 10S-TF

Roof Flashing 0/12 - 6/12 ........... ---- ........................... ---- ........... 9649...............8F ................ ---- ............. ----

Roof Flashing 1/12 - 7/12 ........... ---- ........................... EFA......... ---- ..................8FA .............. HT-ARF ..... 10SAF-6

Roof Flashing 7/12 - 12/12 ......... ---- ........................... ---- ........... 9650...............----................ ---- ............. 10SAF-12

Roof Flashing 8/12 - 12/12 ......... ---- ........................... EFB......... ---- ..................8FB .............. HT-SRF ..... ----

Horizontal Termination Kit .......... TC36.VTHZA........... ---- ........... ---- ..................----................ ---- ............. ----

Vertical Termination Kit............... TC36.VTKVERA...... ---- ........... ---- ..................----................ ---- ............. ----

Ceiling Firestop ........................... TC36.VCFSA .......... ---- ........... ---- ..................----................ ---- ............. ----

Vent Pipe Insulation Kit............... TC36.VINSKA ......... ---- ........... ---- ..................----................ ---- ............. ----

Vent Adapter Kit.......................... TC36.VADPTKA...... (Required for other than TC Vent)

Fig. # 10

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