Town & Country Fireplaces TCWS.54NG04.C Bedienungsanleitung

PART# TCWS.54NG04.C

For TCWS Series C

IMPORTANT:

THESE INSTRUCTIONS ARE TO REMAIN

WITH THE HOMEOWNER

These instructions are supplementary to the Installation

and Operating Instructions supplied with the replace

and should be kept together. Refer to the Installation

and Operating Instructions for proper gas supply, safety

requirements and operating instructions.

TCWS.54NG04.C

TRANQUILITY

BURNER KIT

INSTRUCTIONS

040907-12 5056.4252104 TCWS.54NG04.C

If converting to propane see

conversion instructions on page #6

before proceeding.

Install panels according to the

TCWS.54CE Installation and

Operating manual prior to burner

installation. (Page 23)

1 Attach fuel ex line and pilot assembly

to bulkhead ttings. (Fig. #1)

1 BURNER TRAY ASSEMBLY

Fig #1

2 3.4 LBS SAND

4 PEBBLE ASSEMBLIES

(Includes front and rear pebble

clusters and three top rocks)

2 BURNER ASSEMBLIES

1 PILOT ASSEMBLY

1 1/2 SS FLEX LINE

2 EQUALIZER ROCKS

1 HARDWARE PACK

TCWS.54NG04.C 040907

Contents of Package

Tranquility Burner Installation

2. Connect spark electrode wire

(ORANGE) to the rear electrical bulk

head tting. Connect the ame sensor

wire to the front electrical bulk head

tting. (Fig. #2)

3. Tilt burner tray length-wise and insert

into the rebox. (Fig. #3)

4. While supporting one end of the

burner tray, connect gas line to the tee

on the underside of the burner tray.

(Fig. #4)

CAUTION:

Ensure that all connections are gas

tight.

5. Re-attach pilot to burner tray. (Fig. #5)

Fig #2

Fig #3

Fig #4

Fig #5

TCWS.54NG04.C 040907

6. Secure the burner tray to legs using

four screws (Fig. #6)

NOTE:

A light will aid aligning the holes in

the tray with the leg

NOTE:

Check air shutter for correct fuel

setting before proceeding further.

Both burners are the same

7. Install the right burner by tipping into

location trough and slipping the

venturi tube over the orice. Test for

connection by lifting at a location pin

on the right side of the burner.

Repeat with left burner. (Fig. #7)

CAUTION:

The burners should be tightly

butted up against each other at the

center to ensure correct operation.

8. Place sand into the burner tray and

brush smooth. Use caution not to get

sand near the burner ports. (Fig. #8)

9. Place rear pebble cluster over the

burner. Use the pins on the burner

and holes in the pebble cluster to

locate the pebbles on the burner.

(Fig. #9)

NOTE:

Cluster may require a slight

adjustment to align pin holes.

Fig #6

Fig #9

Fig #8

Fig #7

TCWS.54NG04.C 040907

10. Place the front pebble cluster over the

burner. Use the pins on the burner

and holes in the pebble cluster to

locate the pebbles on the burner.

(Fig. #10)

11. Place the top rocks on top of the

pebble clusters as shown. Use the

slots in the top rock to align to the tabs

on the pebble clusters.

(Fig. #11a & 11b)

12. Repeat the sequence of placing the

front, rear and top rocks three more

times until the burner is covered.

13. Place equalizer rocks at either end of

burner as shown. (Fig. #12)

14. Install front porcelain cover

(wide edge should face the front).

(Fig. #13 & #13A)

Fig #10

Fig #11a

Fig #12

Fig #13 Fig #13A

Fig #11b

WIDE SECTION

TO FRONT FRONT CLUSTER

SLOPE INTO

THE CLUSTER

REAR

CLUSTER

THIS EDGE

TO FRONT OF FIREPLACE

TCWS.54NG04.C 040907

WARNING

This conversion kit

shall be installed by a

qualied service agency

in accordance with the

manufacturer's instructions

and all applicable codes

and requirements of

the authority having

jurisdiction.

If the information in these

instructions is not followed

exactly, a re, explosion

or production of carbon

monoxide may result

causing property damage,

personal injury or loss of

life.

The qualied service

agency is responsible for

the proper installation of

this kit.

The installation is not

proper and complete

until the operation of the

converted appliance is

checked as specied in the

manufacturer's instructions

supplied with the kit.

If the unit is to be used on propane convert as follows using the components

supplied with this burner:

CAUTION

The gas supply and electrical power shall be shut off before proceeding with

the conversion.

Note:

Factory supplied components must be

used to ensure correct input.

After conversion conrm proper manifold

pressure.

1. If installed remove the rocks from the

burners.

2. Remove the burner from the burner

tray by gently lift up the left side of the

burner and disengage the burner tube

from the orice. (Fig. #14)

3. Using a 1/2” wrench, undo the

natural gas burner orice,

(marked #32). Apply a small amount

of pipe joint compound to the threads

of the propane burner orice

(marked 1.8mm) to ensure a good

seal, before screwing it into the tting.

Loosen the primary air shutter screw,

open shutter to give a gap of 13/64”

and re-tighten. Repeat on other

burner. (Fig. #15)

4. With a 7/16” wrench loosen the pilot

head on the pilot assembly. (Fig. #16)

MINIMUM RATE SCREW

PART # 5005.016 SIZE 1.092mm

BURNER ORIFICES (2)

PART # 5022.85 SIZE 1.8mm

CONVERSION LABEL

PART # 5052.52083

Fig #15

Fig #16

Fig #14

Fig #13a

TCWS.54NG04.C 040907

Propane Conversion

Fig #18

5. Slide the pilot adjustment band over and

ensure that the hole in the orice band

is showing.

Fig. #17a shows NG position

Fig. #17b shows LP position).

7. Remove the access panel, 10 screws,

and set aside.

8. Lift the control box shield and rest on

the edge of the screw above the

access hole (Fig. #18)

9. Remove the minimum rate screw

located in the valve. (Fig. #19)

The minimum rate screw is sealed with

an O-ring. Use a thin bladed

screwdriver to back the screw out past

the limit of the threading. At this point

a groove on the screw body will be

visible just above the valve body. Insert

a thin tool (knife blade or ne

screwdriver blade) into the groove and

gently pry the screw up. It helps to

rotate the screw while lifting on it.

10. Replace the minimum rate screw with

the one provided in the propane con-

version kit supplied with this replace.

Ensure that the screw is fully seated.

(Fig. #20)

Fig #17a

Fig #19

Fig #20

NG POSITION LP POSITION

Fig #17b

Fig #18

TCWS.54NG04.C 040907

Fig #24

11. Pull off the rubber cap from the top of

the pressure regulator.

(Fig. #21)

12. Press down on the center post and rotate

90°. The center post should stay down.

(Fig. #22). Replace the rubber cap.

13. Fill in the date and the name of the

person who performed the conversion

in the white area on the conversion

label. Peel off the protective backing

and apply the conversion label directly

over the gas specications on the rating

label.

13. Re locate the control box shield and

re-attach the access panel to the side

of the rebox with the screws

previously removed. (Fig. #23 & 24)

Note: Both the control box shield and the

access panel must be reinstalled after

conversion/ installation or servicing has

been completed. Failure to do so may

cause premature failure of the control

system.

Fig #21

Fig #22

Fig #23

NG LP

TCWS.54NG04.C 040907

1. Remove the plug from the pressure test

port using a 3/16” hex key. The plug is

located between the right side lintel and

rebox side.

(Fig. #25)

2. Thread the extension test tting into the

open port.

(Fig. #26)

3. Attach a pressure gauge onto the

tting.

4. When testing is complete shut off the

gas, remove the tting and replace the

plug. Thread sealant will be required to

ensure a gas tight connection.

Note: To test the gas pressure, turn off the gas supply before removing the plug from

the supply pressure test port or manifold pressure test port.

Verify gas pressures with the replace lit and on the highest setting.

SUPPLY

PRESSURE

MANIFOLD

PRESSURE

Fig #27

Correct gas pressure requirement:

Supply Pressure Natural Gas Propane

Min. Pressure 5.0" WC 12.5" WC

(For purpose of input adjustment)

Max. Pressure 13.9" WC 13.9" WC

Manifold Pressure

Maximum 3.8" WC 11" WC

Minimum 2.1" WC 5.5" WC

Fig #25

Fig #26

TCWS.54NG04.C 040907

Gas Pressure Check

The air shutter on the burner tube controls the primary combustion air. It is set to the closed

position at the factory for natural gas fuel. Some adjustment may be necessary to obtain

desired ame and to eliminate carbon deposits. Evaluate ame appearance after the replace

has reached operating temperature. See Fig. #28 for proper ame pattern.

Open primary air if the window glass and rebox have carbon accumulation and/or the

ames are long, dark and stringy. The shutter may also be opened to lessen the ame

height.

NOTE:

Proper air shutter setting is required.

The ame should be just orange and “lazy”. It should NEVER be set to create sooting

on internal parts and window glass.

Fig #28

TCWS.54NG04.C 040907

Burner Flame Adjustment

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