Town & Country Fireplaces TC42 Bedienungsanleitung

290409-12 TC42.NG05.C 5056.426.C5

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

These instructions are supplementary to the Installation and

Operating Instructions supplied with the replace and should be

kept together. Refer to the Installation and Operating Instructions

for proper gas supply, safety requirements and operating

instructions

TC42

HEARTWOOD

BURNER INSTALLATION

INSTRUCTIONS

PART#

TC42.NG05.C

FOR TC42

Contents of Package

TC42.NG05.C 290409-12

 • BURNERASSEMBLY(includingpilotandmanifold)

 • LOGGRATE 

 • EMBERMATERIAL(onebag)

 • COALCHUNKS(onebag)

 • VERMICULITE(onebag)

 • HARDWAREPACKAGE

Fig. # 3

TC42.NG05.C 290409-12

1. Attachtheburnerassemblytotheoorof

thereboxwithtwoscrews.(Fig.#1)

2. Attach the manifold supply tube to the

bulk head tting and tighten. (Fig. # 2)

Ensurethattherearenoleaks.

3. Attachthepilotsupplytubetothebulk

headttingandtighten.(Fig.#3)Ensure

there are no leaks.

4. Attachsparkelectrode(ORANGE)and

sensor leads to the electrical bulk head.

(Fig.#4)(Thesparkelectrodeconnection

hasareddotaboveit)

5. Position the grate over the burner tray

andattachtotheoorwithtwoscrews

through holes located behind the front

legsofthegrate.(Fig.#5)

Fig. # 2

Fig. # 1

Fig. # 5

Fig. # 4

Burner/ Grate Installation

TC42.NG05.C 290409-12

Fig. # 6

Ember Material

Fig. # 6a

Alargebagofembermaterialisshippedwiththereplaceandneedstobeinstalledon

theburnertoensureoptimumperformanceandameappearance.Abagofcoalchunks

and lava rock is also supplied this must only be used around the burner pan to cover up

the gas lines and brackets.

1. Pullapartthematerialintoembersizepieces(approximately1”squares)and

gentlyplacethemintotheburnerpan.Donotcompress,leavethemlooseforbest

performance.

2. Filltheburnerpanwithembersuntillevelwiththetopofthepanatrear,andgradually

slopeforwardtothereboxooratthefront,coveringbothburnertubes.

3. Placeremainingembermaterial,coalchunksandlavarockoutsideoftheburnerpan

as desired to cover-up gas lines and brackets. Do not put coal chunks or lava rock

inside burner pan as this will cause sooting and the burner to malfunction.

Note:

Ember material placement and amount will affect ame appearance. More

ember material results in lower ame height. Add or remove as needed until

desired ame affect.

Reduce the amount used on Propane models, as too much will create soot.

Embersonlyinthisarea.

Embers,coalchunksandlavarock.

TC42.NG05.C 290409-12

Fig. #9

Fig. #11 Fig. #12

Fig. #10

Fig. # 7

The logs are packaged in a foam pack inside the box, they are fragile and should be

handledwithcare.Unpackandinspectlogset.Thereshouldbeatotalof9logs.Gas

plumbing and vent connections should be

Positionthelogsasindicatedbythefollowingpictures.SEVENlogshaveholesand/or

pins.Engageeachpininthecorrespondingholes.TWOofthelogsdonothaveholesor

pins,theyrestinposition,locateasperthediagrams.(Fig.#7-15)

Log Set Assembly

Fig. # 8

Fig. #14 Fig. #15

Fig. #13

BASE LOG, #1 LEFT CENTER LOG, #2 LEFT FRONT LOG, #3

LOG WITH HOLE, #4 RIGHT CENTER LOG, #5 FRONT RIGHT LOG, #6

CENTER TWIG, #8RIGHT BASE LOG, #7 CENTER BASE CHUNK, #9

Propane Conversion

If the unit is to be used on propane,

convert as follows using the compo-

nents supplied with this replace:

CAUTION

The gas supply and electrical power

must be shut off before proceeding

with the conversion.

Fig. # 17

Fig. # 18

Fig. # 16

WARNING

This conversion kit shall be

installed by a qualied

service agency in

accordance with the

manufacturer's instructions

and all applicable codes

and requirements of the

authority having

jurisdiction.

If the information in these

instructions is not followed

exactly, a re, explosion or

production of carbon

monoxide may result

causing property damage,

personal injury or loss of

life.

The qualied service

agency is responsible for

the proper installation of

this kit.

The installation is not

proper and complete un-

til the operation of the

converted appliance is

checked as specied in the

manufacturer's instructions

supplied with the kit.

Note:Factorysuppliedcomponentsmust

be used to ensure correct input.

Afterconversionconrmpropermanifold

pressure.

1. Ensuretheburner,pilotandgas

supply are turned off, and the

appliance has cooled.

2. Remove the two screws securing the

manifold assembly to the burner.

 (Fig.#16)

3. Remove the manifold assembly from the

burner.(Fig.#15)

4. Witha½”wrenchremovethenaturalgas

orice(#25)andreplacewithpropane

orice(3/32)(ourpart#5021.31)

 (Fig.#18)

5. Fullyopentheprimaryairshutter.

6. Reinstall the manifold assembly

TC42.NG05.C 290409-12

Minimum

rate screw

7. Witha7/16”wrenchloosenthepilothead

on the pilot assembly by a half-turn

 (Fig.#19)

8. Slidethepilotadjustmentbandoverand

ensure that the hole in the orice band is

showing.(Fig.#20showsNGposition,

 Fig.#21showsLPposition)

9. Remove the minimum rate screw located

in the valve.

 (Fig.#22)

Fig. #21

Fig. # 22

Fig. # 19

Fig. # 20

TC42.NG05.C 290409-12

Minimum

rate screw

TC42.NG05.C 290409-12

Minimum

rate screw

NG LP

Fig #23

Fig #24

Fig #25

Fig #26

10. Replacetheminimumratescrewwiththe

one provided in the propane conversion

kitsuppliedwiththisreplace.Ensure

that the screw is fully installed.

 (Fig.#23)

11. Pullofftherubbercapfromthetopof

thepressureregulator.(Fig.#24)

12. Pressdownonthecenterpostand

rotate 90°. The center post should

 staydown.(Fig.#25).Replacethe

rubber cap.

13. Fill in the date and the name of the

person who performed the conversion

in the white area on the conversion

label. Peel off the protective backing

and apply the conversion label directly

over the gas specications on the rating

label.

14. Attachtheaccesspaneltothesideof

the rebox with the previously removed

screws.(Fig.#26)

Note:

Gasket must be installed with access

panel.

TC42.NG05.C 290409-12

1. Remove the plug from the manifold test

port. The plug is located between the

rightsidelintelandreboxside(bottom

port).(Fig.#27)

2. Thread the extension test tting into the

opentestport.(Fig.#28)

3. Attachapressuregaugeontothe

tting.

4. When testing is complete remove the

extension test tting and replace the

plug. Thread sealant will be required to

ensure a gas-tight connection.

Correct gas pressure requirement:

Supply Pressure Natural Gas Propane

(For purpose of input adjustment)

Minimum 5.0" WC 12.5" WC

Maximum 13.9" WC 13.9" WC

Manifold Pressure

Maximum 3.8" WC 11.0w" WC

Minimum 2.1" WC 5.5" WC

Note:To test the gas pressure, turn off the gas supply before removing the plug from

the supply pressure test port or manifold pressure test port.

Verify gas pressures with the replace lit and on the highest setting.

Fig #27

Fig #28

Gas Pressure Check

TC42.NG05.C 290409-12

Fig. # 29

The air shutter on the burner tube controls the primary combustion air to the gas burner

andispresetatthefactoryfornaturalgasfuel.Someadjustmentmaybenecessaryto

obtaindesiredameandtoeliminatecarbondeposits.Evaluateameappearanceafter

thereplacehasreachedoperatingtemperature.SeeFig.#29forproperamepattern.

Openprimaryairshutter if thelogs,glass,and reboxhavecarbonaccumulationand/

ortheamesarelong,darkandstringy.Theshuttermayalsobeopenedtoenhancethe

EmberMaterialglowandlessentheameheight.

Caution: Burner area may be hot!

Turn off the replace and allow the unit to cool before proceeding.

Caution: Proper air shutter setting is a

must.

Theameshould be justorangeand“lazy”.

ItshouldNEVERbesettocreatesootingon

internal parts and glass.

Burner Flame Adjustment

To Adjust:

1. Open and remove window frame and set

aside. See "Window Frame Removal"

section found in the Installation and

Operating Instructions manual.

2. Remove the log set and set aside.

3. Loosen the screw in the Primary Air

Shutter.

4. Rotate the shutter toincreaseordecrease

the amount of primary air.

5. Reassemble in reverse order.

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