Town & Country Fireplaces TC30D2 Bedienungsanleitung

INSTALLATION MANUAL

TC30D2

INSTALLATION

MANUAL

091418-44 TC30D2 100000426-50

MODEL TC30

SERIES D2

MODULAR DIRECT VENT

FIREPLACE

WARNING: If the information in these

instructions is not followed exactly, a re or

explosion may result causing property damage,

personal injury or death.

FOR YOUR SAFETY

Installation and service must be performed

by a qualied installer, service agency or the

gas supplier.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your building.

• Immediately call your gas supplier from

a neighbour’s phone. Follow the gas

supplier’s instructions.

• If you cannot reach your gas supplier call

the re department.

Do not store or use gasoline or other ammable

vapors and liquids in the vicinity of this or any

other appliance.

This appliance may be installed in an aftermarket

permanently located,manufactured home (USA only)

or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas

indicated on the rating plate. This appliance is

not convertible for use with other gases, unless a

certied kit is used.

This appliance is suitable for installation in a

bedroom or bed sitting room.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

Visit www. townandcountryﬁreplaces.com for the most recent version of this manual

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

DANGER

A barrier designed to reduce the risk of burns from the

hot viewing glass is provided with the appliance and

shall be installed for the protection of children and

other at-risk individuals.

Caution ................................................................. 3

Safety ................................................................... 3

Important Note for the Commonwealth

of Massachusetts:.................................................. 4

Fireplace Dimensions ........................................... 5

Minimum Clearances to Combustible Material ..... 5

Installation Requirements ..................................... 6

Manufactured (Mobile) Home ............................... 6

Door Frame Removal ............................................ 6

Top Standoffs ........................................................ 7

Locating The Fireplace ......................................... 7

Framing and Finishing .......................................... 8

TC30 Minimum Combustible Framing

Dimensions ........................................................... 9

TC30 Steel Stud Framing Kit ...............................11

Fixed Lintel ......................................................... 13

Hearth Extension ................................................ 14

Electrical ............................................................. 15

Wall Switch and Remote Control ........................ 16

Wall Switch to IFC Communication

Cable Continuity Check ...................................... 16

Selecting Natural Vent and Power Vent Modes ... 17

Home Automation ............................................... 18

Gas Supply ......................................................... 19

Gas Pressure Check ........................................... 19

Venting ................................................................ 20

Wall Termination Venting ..................................... 20

Wall Termination Venting Chart ........................... 23

Roof Termination Venting Chart .......................... 24

Roof Termination Venting .................................... 25

Vent Terminal Clearance ..................................... 27

Vent Terminal Minimum Clearances ................... 27

Vent Pipe Sealant ............................................... 28

Vent Restrictor Adjustment .................................. 29

Wall Shield/Ceiling Firestop Thimble................. 30

Roof Termination Kit ............................................ 30

Wall Termination Kit ............................................. 30

Vent Pipe Dimensions ......................................... 31

Vent Offset Chart ................................................. 32

Firebox Panels Installation .................................. 33

Finishing Touch Trim Kit Instructions ................... 34

Linking Remote Handset to the Fireplace ........... 35

Maintenance ....................................................... 37

Glass Panel .................................................... 37

Annual Inspection ........................................... 37

Periodically ..................................................... 37

TC30-D Replacement Parts ................................ 38

Replacement Parts – Valve Control System ....... 38

Wiring Diagram ................................................... 39

Rating Label ....................................................... 40

2TC30D2 091418-44

100000426-50

Table of Contents

FOR YOUR SAFETY - Do not install or operate your Town & Country

replace without rst reading and understanding this manual. Any instal-

lation or operational deviation from the following instructions voids the

Town & Country Fireplaces TM Warranty and may prove hazardous.

This appliance and its individual shut off valve must be disconnected

from gas supply piping system during any pressure testing of that sys-

tem at test pressures in excess of 1/2 psig (3.5 kPa).

This appliance must be isolated from the gas supply piping system by

closing its individual manual shut off valve during any pressure testing of

the gas supply piping system at test pressures equal to or less than 1/2

psig (3.5 kPa).

Note: When lit for the rst time, the appliance will emit a slight odour for

a couple of hours. This is due to the curing of paints, sealants and lubri-

cants used in the manufacturing process. This condition is temporary.

Open doors and windows to ventilate area. Smoke and fumes caused

by the curing process may cause discomfort to some individuals.

Do not use the replace if any part has been under water. Immediately

call a qualied service technician to inspect the replace and to replace

any part of the control system and any gas control which has been

under water.

Due to high temperatures, this gas appliance should be located out of trafc and away from furniture and

draperies.

Children and adults should be alerted to the hazards of high surface temperatures and should stay away to

avoid burns or clothing ignition.

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,

young children, and others may be susceptible to accidental contact burns. A physical barrier is recom-

mended if there are at-risk individuals in the house. To restrict access to a replace or stove, install an adjust-

able safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from

hot surfaces. Clothing or other ammable material should not be placed on or near the appliance.

Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so

may create a hazardous condition.

Installation and repair should be done by a qualied service person. The appliance should be inspected

before use and at least annually by a professional service person. More frequent cleaning may be required

due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners

and circulating air passageways of the appliance be kept clean.

It is our policy that no responsibility is assumed by the Company or by any of its employees or representa-

tives for any damages caused by an inoperable, inadequate, or unsafe condition which is the result, either

directly or indirectly, of any improper operation or installation procedures.

This appliance must not be connected to a chimney ue serving a separate solid fuel burning appliance.

We recommend that our gas

hearth products be installed and

serviced by professionals who are

certied in the United States by

the National Fireplace Institute®

(NFI) as NFI Gas Specialists

TC30D2 091418-44 100000426-50

TC30D2 091418-44

Caution

Safety

From Massachusetts Rules and Regulations 248 CMR 5.08:

(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residen-

tial purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet

above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the

installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level

where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired carbon

monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas

fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of

hard-wired carbon monoxide detectors.

a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide

detector with alarm and battery back-up may be installed on the next adjacent oor level.

b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of

thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide

detector with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall

comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.

3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8)

feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall

read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation un-

less, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)

(a) 1 through 4.

(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.

1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the

Board; and

2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or struc-

ture used in whole or in part for residential purposes.

wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided

by the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved

side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the

following requirements shall be satised by the manufacturer.

1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed

installation instructions.

(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts

lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

Important Note for the Commonwealth of Massachusetts:

4TC30D2 091418-44

100000426-50

Figure 2: TC30 Mantle clearances.

Figure 3: TC30 Mantle

* MANTEL CLEARANCE

A 9”

B 6”

C 3”

MANTEL CLEARANCE

CHART

Minimum Clearances:

Side standoffs............................................. 0 in. (0 mm)

Back standoffs ............................................ 0 in. (0 mm)

Top standoffs .............................................. 0 in. (0 mm)

Bottom of appliance.................................... 0 in. (0 mm)

Adjacent side wall....................................... 4 in. (102 mm)

Ceiling to appliance .................................. 24 in. (610 mm)

*Mantel to appliance ....................See Figure #2

**Maximum Mantel extension ......See Figure #2

Mantel support............................................ 4 in. (102 mm)

Vertical vent pipe ................................ 1 3/4" in. (45 mm)

Horizontal Vent pipe (Top, sides and bottom)1 3/4" in. (45 mm)

** MANTEL DEPTH

D 12”

E 6 3/4”

F 1 1/2”

MAY USE COMBUSTIBLE

FACING MATERIAL IN THIS AREA

NONCOMBUSTIBLE

FINISH MATERIAL

SEE FIG #11 & #12

NON-COMBUSTIBLE ZONE.

DO NOT INSTALL ANY COMBUSTIBLE MATERIAL,

ELECTRICAL WIRING OR GAS PLUMBING IN THIS

AREA.

COMBUSTIBLE FRAMING AND

FINISH WALL ABOVE STANDOFFS

STANDOFFS

STEEL FRAMING

FIREPLACE

FRONT

TOP OF LINTEL BAR

MANTEL

Adjacent wall or mantel

support

CEILING

Unit may be recessed up to 4 1/2” with

non-combustible masonry type material

Figure 1: TC30 Dimensions.

TC30D2 091418-44 100000426-50

TC30D2 091418-44

Fireplace Dimensions

Minimum Clearances to Combustible Material

The Town & Country Fireplace installation and venting must conform to the current CAN/CGA-B149 installation code (in

Canada) or the current National Fuel Gas Code, ANSI Z223.1 (in the USA), and approved per local codes. Only qualied

(licensed or trained) personnel should install this product.

In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install this product.

In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes after the "rst sale". Consult

local codes for approval. The replace must be fastened in place.

Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in CANADA), and the Manufacturer's

Home Construction and Safety Standard, Title 24 CFR, Part 3280 or the current Standard for Fire Safety Criteria for

Manufactured Home Installations, Sites and Communities ANSI/NFPA 501A (in the USA).

Warning: Turn off the replace, and allow ample time for the unit to cool before proceeding.

Caution: The ceramic glass is very fragile, and should be handled with care.

The door frame is held in place by two spring-loaded latches that are operated by a one-piece latch handle.

1. Remove safety barrier screen See (Figure 4) by prying the top portion of the screen toward you , then lift the screen

from its tabs (inset) located at the base of the door frame.

2. Remove the TC Finishing Touch Trim Kit from the door frame. (If installed)

3. Using a screwdriver (Figure 5) or other similar object, push against the notch in the top of the latch and grab the

bottom of the latch handle as it protrudes (Figure 6). Lift handle until latch hook disengages. Repeat for other side

while holding glass so it does not tip out.

4. Tilt the top of the door frame out to clear the top edge of the unit. Grasp the sides of the frame and lift up and out to

disengage from its bottom track.

5. Place the door frame in a safe place to avoid damage.

6. Re-assemble in reverse order. Latch handle should snap into place and be ush with door frame when engaged

correctly.

7. Reinstall Trim Kit if required.

8. Reinstall safety barrier screen.

TIP:

To ensure glass is properly

latched, grasp the top left and

right sides of the glass frame,

under moderate pressure it

should pull forward and return

to original position evenly on

both sides.

HANDLE

Figure 4: Safety barrier

screen.

Figure 5: Accessing

handle.

Figure 6: Handle.

6TC30D2 091418-44

100000426-50

Installation Requirements

Manufactured (Mobile) Home

Door Frame Removal

Figure 8: TC30 Common locations.

The top standoffs are shipped loose inside the replace and must be installed on top of the replace as shown in Figure 7.

Do this once the replace is on site and in position.

In planning the installation for the replace, it is necessary to determine where the unit is to be installed, location of vent

system and where gas supply piping may be plumbed. Various installations are possible, such as, into an existing wall, a

corner, a built-in wall or a wall projection (Figure 8). Due to high temperatures, do not locate this replace in areas of high

traffic or near furniture or draperies.

The minimum clearances from the replace to combustible surfaces must be adhered to and are shown in Figures 2 & 3.

TOP STANDOFFS

TC30D2 091418-44 100000426-50

TC30D2 091418-44

Figure 7: TC30 Standoffs.

Top Standoffs

Locating The Fireplace

NOTE:

The chase must be properly sealed at

the ceiling level or between oors in

a multilevel installation.

(See “Ceiling Firestop:” on page 25).

12”

28 1/4”

5 7/8”

47 3/8”

40 3/8”

Figure 9: TC30 Framing kit dimensions.

Note: The replace should be in place

and venting installed before framing

in or building an enclosure around the

unit.

The Town & Country replace must be

framed in as described below or totally

enclosed with non-combustible material,

such as

facing brick.

Determine the total thickness of facing

material to be used. A thickness of 3/4" will

allow the nishing surface to be ush with

the front of the unit. If preferred, additional

masonry type non-combustible material

can be installed above and to the sides up

to 6 inches proud of the appliance.

The nishing material must not interfere

with glass frame access or movement.

A Steel Stud Framing Kit is supplied with

the replace and must be used unless the

Fireplace is totally enclosed with

noncombustible material. Assemble the

framing kit as per the instructions on pages

11 & 12 of this manual. Attach the steel

frame to the replace once the replace is

in its nal position. Secure the steel frame

to the framing brackets on each side of the

unit. Ensure that the studs are set back far

enough to allow for thickness of nishing

surface.

The sides, back and top of the replace

can be framed in up to the steel studs and

the replace standoffs using conventional

lumber. Consult local building codes for

specic requirements.

Due to high temperatures,non-combustible

backer board, such as cement board or it’s

equivalent must be used to sheet in the

front of the replace, extending 12" above

and 5 7/8" to the side of the framing edge

bars (Figure 11). Standard sheet rock (dry

wall) may be used beyond this.

If the backer board is not to be nished

with other non-combustible material such

as tiles, it is recommended that the instruc-

tions in (Figure 13) be followed closely.

Chase Insulation: When installing this re-

place against a non-insulated exterior wall

or chase, it is recommended that the outer

walls be insulated to same degree as other

exterior walls. Do not place replace

directly against the insulation. Cover

the insulation and plastic vapour bar-

rier with a solid surface, such as dry

wall (sheet rock). Consult local codes.

Do not insulate or use plastic vapour

barrier within the framing kit.

CAUTION: SEE (Figure 13) BEFORE

PROCEEDING.

NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY

COMBUSTIBLE MATERIAL, ELECTRICAL WIRING, INSU-

LATION, PLASTIC VAPOR BARRIER OR GAS PLUMBING

WITHIN THE STEEL STUD FRAMING ALL OTHER FRAMING CAN BE

DONE WITH CONVENTIONAL

LUMBER

Steel stud framing kit dimensions

(Supplied with replace)

8TC30D2 091418-44

100000426-50

Framing and Finishing

TC30D2 091418-44 100000426-50

TC30D2 091418-44

TC30 Minimum Combustible Framing Dimensions

47 3/8"

30 3/16"

21 3/8"

47 3/8"

61 7/8"

87 1/2"

47 3/8"

40 3/8"

NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING.

11 11/16"

24 3/4"

RANGE

1/2" to 2 3/8"

FRAME

LINTEL

Must allow for minimum 1/2 inch

gap for non-combustilbe board.

Range

22 3/8”

24 1/4”

Figure 10: TC30 Minimum Combustible Framing.

4 1/2

Figure 11: TC30 Non combustible board dimensions.

Figure 12: Recessed installation detail.

12”

5 7/8”

FULL SHEET OF A NON-

COMBUSTIBLE MATERIAL

(NOT INCLUDED IN KIT)

If nishing the wall above the unit with

paint, the framing kit shipped with the

unit should be discarded.

Use full sheets of calcium silicate board

OR EQUIVALENT and full length metal

studs to nish and frame around the unit.

Calcium silicate board is a high grade

material with cement, quartz and natural

minerals as the main raw materials.

(Note: Calcium Silicate is 1/2” thick)

CAUTION: Calcium Silicate board

can be damaged if dropped or struck.

Handle with care. Inspect board prior to

installation and do not use if cracked.

NOTE: It is recommended to pre-drill

mounting holes in the board prior to

securing to the framing. This will prevent

the board from cracking.

Figure 13: Non-combustble material.

Non-combustible board details

NON-COMBUSTIBLE materials

must extend 12" above and

5 7/8" to the sides of the

framing edges.

NON-COMBUSTIBLE

BOARD

Non-combustible recessed

installation detail

STEEL STUDS

NON-COMBUSTIBLE

MASONRY TYPE MATERIAL

NON-COMBUSTIBLE

BOARD

10 TC30D2 091418-44

100000426-50

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