Town & Country Fireplaces TC54.NG03C2 Bedienungsanleitung

PART# TC54.NG03C2

For TC54 Series C

IMPORTANT:

THESE INSTRUCTIONS ARE TO REMAIN

WITH THE HOMEOWNER

These instructions are supplementary to the Installation

and Operating Instructions supplied with the replace

and should be kept together. Refer to the Installation

and Operating Instructions for proper gas supply, safety

requirements and operating instructions.

TC54

BLACK DIAMOND

BURNER KIT

INSTRUCTIONS

070211-16 TC54.NG03C2 5056.4256203

AMANIFOLD ASSEMBLY

(including supply tube)

BBURNER TUBE, FRONT

CBURNER TUBE, REAR

DBURNER SHIELD

EMEDIA SPACER, Rr Center

FMEDIA SPACER, Fr Center

GMEDIA SPACER, Front

HMEDIA SPACER, Rear

IMEDIA SPACER, Left

JMEDIA SPACER, Right

KHARDWARE PACKAGE

L5 lbs. GLASS MEDIA

MBURNER TRAY

NPILOTS

OCONVERSION KIT (not shown)

TC54.NGO3C2 070211-16

Contents of Package

NOTE: Pilot and manifold plumbing and

wires are grouped and tied at the

factory to ensure proper connection.

Nylon zip ties must be removed after

connections have been made, and

prior to ignition.

Fig. #2

FRONT CONNECTIONS

1. Remove one screw from the center rear of the rebox and use

it to attach the manifold assembly. (Fig. #1)

2. Remove the 2 screws from the rebox bottom. (Fig. #1b)

3. Attach the manifold supply tube from the lower manifold to the

front bulk head tting and tighten. (Fig. # 2)

4. Attach the pilot supply tube from the forward pilot to the front bulk

head tting and tighten. (Fig. # 3)

Fig. #3

NOTE:

If unit is to be converted to Propane, see Propane conversion instructions on

page 8 before proceeding.

The panel set instructions must be used when installing this burner. Typically all

panels except the right side should be installed prior to burner installation.

NOTE: Plug the 4 vacant holes in the bottom of the rebox with #8x1/2” screws.

The holes are not required for this style of burner.

Fig #1b

SCREWS

TC54.NGO3C2 070211-16

Fig #1

INSTALL MANIFOLD ASSEMBLY

Black Diamond Burner Installation

5. Remove access cover from side of rebox.

6. Remove access cover from side of rebox.Secure

the bulkhead plate and gasket to the rebox. (2

screws) Attach the ignition and sensor wires to

the module on the front valve. Red end to the

connector marked by the red dot, white end to

the connector marked by the white dot. Repeat

for the rear valve.(Fig. #4 & 4b)

7. Place burner shield into unit, exing right shield

leg slightly to clear manifold. Make sure both

pilots protrude through center hole. (Fig. #5)

NOTE:The shield sits at an approximately 15

degree angle to the base of the rebox.

8. Cover the glossy surface of the burner shield to

prevent surface damage while connecting pilots

to the underside of the burner tray.

Attach the front pilot to the front of the burner

tray rst then the rear pilot to the rear of the tray.

(Fig. #6)

NOTE: Start screws with ngers rst to prevent

cross-threading.

9. Place front media spacer to the front of the tray.

(Fig. #7)

RED END

Fig. #4

Fig #4b

RED END TO

RED DOT

WHITE END TO

WHITE DOT

TC54.NGO3C2 070211-16

Fig #5

Fig #6

Fig #7

INSTALL SHIELD

ATTACH PILOTS

INSTALL FRONT MEDIA

SPACER

Set the air shutter to fully open

for Propane or fully closed for

Natural gas.

10. Install front burner tube by tilting it into

front tray hole until almost fully seated.

(Fig. #8)

11. Guide tray and burner tube back until the

burner tube engages the forward orice.

This can be seen through the rear burner

hole. (Fig. #9)

12. Attach burner tray to shield with four

screws. (Fig. #10)

TC54.NGO3C2 070211-16

Fig #8

Fig #9

Fig #10

INSTALLING FRONT BURNER

BURNER TUBE PLACEMENT

BURNER TRAY ATTACHMENT

13. The rear media spacer is now installed.

(Fig. #11)

Set the air shutter to fully open

for Propane or fully closed for

Natural gas.

14. Install rear burner by tilting the inlet

through the rear hole in the tray. Engage

the inlet with the rear orice.This can be

seen from the back of the tray.

(Fig. #12)

15. Install center media spacers and screw

down through burner and tray with 1 1/2”

screws. (Fig#13).

Three holes must line up to set each

screw.

TC54.NGO3C2 070211-16

Fig #11

Fig #12

Fig #13

REAR MEDIA SPACER

MEDIA SPACER

INSTALLATION

INSTALL REAR BURNER

16. Install the left media spacer and secure

to front and rear media spacers with two

screws. (Fig. #14)

17. Install right media spacer and secure to

front and rear media spacers with two

screws. (Fig. #15)

18. Apply just enough glass media to cover

the burner assembly. (Fig #16 & 17)

Use caution not to get any glass media

into the pilot slots.

NOTE: Too much tumbled glass over the

burner will cause sooting with the use of

propane gas.

TC54.NGO3C2 070211-16

Fig #14

Fig #15

Fig #16 Fig #17

GLASS MEDIA PLACEMENT

RIGHT MEDIA SPACER

LEFT MEDIA SPACER

FINISHED INSTALLATION

OF GLASS MEDIA

WARNING

This conversion kit

shall be installed by a

qualied service agency

in accordance with the

manufacturer's instructions

and all applicable codes and

requirements of the authority

having jurisdiction.

If the information in these

instructions is not followed

exactly, a re, explosion

or production of carbon

monoxide may result

causing property damage,

personal injury or loss of

life.

The qualied service agency

is responsible for the proper

installation of this kit. The

installation is not proper and

complete until the operation

of the converted appliance is

checked as specied in the

manufacturer's instructions

supplied with the kit.

If the unit is to be used on propane,

convert as follows using the

components supplied with this

replace:

CAUTION

The gas supply and electrical power

must be shut off before proceeding

with the conversion.

Note:

Factory supplied components must be used

to ensure correct input. After conversion

conrm proper manifold pressure.

1. Ensure the burner, pilot and gas

supply are turned off, and the

appliance has cooled.

2. Using a 1/2” wrench, undo both natural

gas burner orices (marked #29).

(Fig. #18)

3. Apply a small amount of pipe joint com-

pound to the threads of the propane

burner orice (marked #44) to ensure

a good seal, before screwing it into the

tting.

4. Open primary air shutters fully.

5. With a 7/16” wrench loosen the pilot head

on the pilot assembly (Fig. #19)

6. Slide the pilot adjustment band over and

ensure that the hole in the orice band is

showing.(Fig.#20 indicates NG position,

Fig. #21 indicates LP position)

Repeat steps 5 and 6 for other pilot.

TC54.NGO3C2 070211-16

Fig #18

Fig #19

Fig #20

Fig #21

LP GAS/

DU GAZ LP

12.5 in/wc /12.5 po/c.e.

(3.11 kPa)

13.9 in/wc / 13.9 po/c.e.

(3.45 kPa)

11.0 in/wc / 11.0 po/c.e.

(.95 kPa)

#44 (2.18 mm)

Max.: 83,700 (24.53)

Min.: 67,000 (19.63) 230910 6-TC54C2 5052.52086

Date: ______________________

By / Par: ___________________

Kit# TC54.LPCE02 for use with model /

Pour utilise avec du modèle: TC54.CE2

This appliance was con-

verted to PROPANE GAS

with this kit on this date

by the organization which

accepts the responsibility

that this conversion has

been properly made. / Cet

appariel etair converter au

gaz LP par l’emploi de la

trousse de conversion par

une organization qui ac-

cepte la responsibilité pour

une installation en bon état.

MAIN BURNER

(#44) ORIFICES (5022.92)

MINIMUM RATE SCREW (5005.015)

CONVERSION LABEL (5052.52086)

Propane Conversion

Fig #25

NG LP

Caution:

The center post must be up for natu-

ral gas and down for propane for the

appliance to operate correctly.

7. Remove access panel, 10 screws, and

set aside (Fig. #26)

8. Remove the minimum rate screw located

in the valve. (Fig. #22)

9. Replace the minimum rate screw with the

one provided in the propane conversion

kit supplied with this burner. Ensure that

the screw is fully installed. (Fig. #23)

10. Pull off the rubber cap from the top of

the pressure regulator. (Fig. #24)

11. Press down on the center post and rotate

90°. The center post should stay down.

(Fig. #25). Replace the rubber cap.

Repeat steps 8 through 11 for other valve.

12. Fill in the date and the name of the

person who performed the conversion

in the white area on the conversion

label. Peel off the protective backing and

apply the conversion label directly over

the gas specications on the rating label.

13. Attach the access panel to the side of

the rebox with the previously removed

screws. (Fig. #26)

Note: Gasket must be installed with

access panel.

The minimum rate screw is sealed

with an o-ring. Use a thin bladed

screwdriver to back the screw out

to the limit of the threads.

A groove on the screw body will

visible just above the valve body.

Insert a thin tool (knife blade or thin

screwdriver blade) into the groove

and gently pry the screw up.

It helps to rotate the screw while

lifting on it.

TC54.NGO3C2 070211-16

Fig #22

Fig #23

Fig #24

Fig #26

Minimum

rate screw

Minimum

rate screw

LP GAS/

DU GAZ LP

12.5 in/wc /12.5 po/c.e.

(3.11 kPa)

13.9 in/wc / 13.9 po/c.e.

(3.45 kPa)

11.0 in/wc / 11.0 po/c.e.

(.95 kPa)

#44 (2.18 mm)

Max.: 83,700 (24.53)

Min.: 67,000 (19.63)

230910 6-TC54C2 5052.520862

Date: ______________________

By / Par: ___________________

Kit# TC54.LPCE02 for use with model /

Pour utilise avec du modèle: TC54.CE2

This appliance was con-

verted to PROPANE GAS

with this kit on this date

by the organization which

accepts the responsibility

that this conversion has

been properly made. / Cet

appariel etair converter au

gaz LP par l’emploi de la

trousse de conversion par

une organization qui ac-

cepte la responsibilité pour

une installation en bon état.

ADD DATE

ADD NAME

1. Remove the plug from the pressure test

port using a 7/16” socket and extension.

The plug is located between the right

side lintel and rebox side.

(Fig. #27)

2. Thread the extension test tting into the

open test port. (Fig. #28)

3. Attach a pressure gauge onto the

tting.

4. When testing is complete remove the

extension test tting and replace the plug.

Thread sealant will be required to ensure

a gas tight connection.

Note:To test the gas pressure, turn off the gas supply before removing the plug from

the supply pressure test port or manifold pressure test port.

Verify gas pressures with the replace lit and on the highest setting.

Correct gas pressure requirement:

Supply Pressure Natural Gas Propane

Min. Pressure 5.0" WC 12.5" WC

(For purpose of input adjustment)

Max. Pressure 13.9" WC 13.9" WC

Manifold Pressure

Maximum 3.4" WC 11" WC

Minimum 1.8" WC 5.5" WC

TC54.NGO3C2 070211-16

Fig #27

Fig #28

SUPPLY

PRESSURE

MANIFOLD

PRESSURE

Fig #26a

Gas Pressure Check

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