Town & Country Fireplaces TCVT.FMPV3 Bedienungsanleitung

LOW NOISE

HORIZONTAL FLUSH

MOUNT POWER

VENT KIT

(FOR MAXIMUM 6’ HORIZONTAL RUNS)

TCVT.FMPV3

INSTALLATION AND

OPERATING

INSTRUCTIONS

111011-16 TCVT.FMPV3 5056.4265C3

Flush Mount Power

Vent Assy.

Vent Adaptor

Wall Sleeve

Assembly

Wall Pipe Cover

Inner Wall Plate

For use with

any TC Series

“C” unit,

except TC54.

IMPORTANT:

THESE INSTRUCTIONS ARE TO REMAIN

WITH THE HOMEOWNER

These instructions are supplementary to the Installation

and Operating Instructions supplied with the replace

and should be kept together. Refer to the Installation

and Operating Instructions for proper gas supply, safety

requirements and operating instructions.

111011-16 TCVT.FMPV3

Locate the replace as per the main instructions supplied.

Make the following modications to add the components used with the Flush

Mount Power Vent Kits. This Kit can only be used in conjunction with the “C” series

versions of Town and Country replaces, except the TC54.CE2. This installation

must conform with local codes or, in the absence of local codes, with the National

Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation

Code, CSA B149.1.

All electrical installations should be performed by a qualied electrician to the

Canadian and U.S. National Electrical Codes (CSA C22.1 for Canada), (ANSI/NFPA

70 for the U.S.) and/or local electrical codes.

ITEM PART No. DESCRIPTION QTY

1 TCVT.8043 Flush Mount Power Vent Assy. 1

2 5096.816 Venting Adaptor 1

3 TCVT.506271C Pressure Switch Wiring 1

4 5027.15 Pressure Switch 1

5 8024 Tubing, TYSC-516316-100 2

6 5093.01 Hose Clamp 2

7 5093.02 Hose Clamp 2

8 TCVT.507156C Power Vent Switch Wire 1

9 8271 TCWS.54CE2 Pressure Switch Bracket 1

10 9280 TC Pressure Switch Bracket 1

MINIMUM CLEARANCES TO

COMBUSTIBLE

Terminal casing:

0in. (0mm)

Vertical vent pipe:

1.5 in. (38mm)

Horizontal vent pipe:

1.5 in. (38mm)

All other clearances are as per the replace

installation instructions.

VENTING CONFIGURATIONS

Maximum total horizontal vent

length is 6ft. Minimum total

vent length is 3 ft plus one

90-degree elbow. Ensure vent

pipe is properly supported.

For every 90-degree elbow

after the rst transition,

subtract 2’ from max.

horizontal run.

Min. venting - 3 ft plus

one 90-degree elbow

66’ MAX. VERTICAL

Min. 1 1/2” Clearance to

combustible surfaces from

vent pipe.

PAINT:

The vent terminal comes pre-painted

with Thurmalox 230 Series paint by

Dampney Co., but can be painted

to match your wall nish color

using high temperature paint that

can withstand temperatures of at

least 250 degrees Fahrenheit or 120

degrees Celcius.

Ensure the your paint is compatible

with Thurmalox 230 Series paint.

MAX. 6’

Fig. #1

Power Vent

Power Vent Installation

Contents of Power Vent Kit

Minimum Vent Length Chart

*TC36 and TC36AR have the same dimensions

This power vent kit cannot be used on model TC54.CE2

TCWS54 TCWS38 TC30 TC36*TC 42 TC36ST

49” 45” 47” 51” 57” 56” 0” 3 feet

61” 57” 59” 63” 69” 68” 12” 2 feet

73” 69” 71” 75” 81” 80” 24” 1 foot

Minimum Rise Pipe Min.

From Floor to Flue Center Length Pipe

Length

A B C

111011-16 TCVT.FMPV3

Fig. #3

Fig. #2

Vent Terminal Minimum Clearances

A= clearances above grade, veranda, porch, deck, or balcony [*

12 inches (30 cm) minimum]

B= clearance to window or door that may be opened [* 12

inches (30 cm) minimum]

C= clearance to permanently closed window [minimum 12

inches (30 cm) recommended to prevent condensation on

window]

D= vertical clearance to ventilated soffit located above the ter-

minal within a horizontal distance of 2 feet (60 cm) from the

edge of the terminal [0 inches (0 cm) minimum]

E= clearance to unventilated soffit [0 inches (0 cm) minimum]

F= clearance to outside corner [6 inches (15 cm) minimum]

G= clearance to inside corner [3 inches (7.5 cm) minimum]

H= * not to be installed above a meter/regulator assembly within

3 feet (90 cm) horizontally from the center-line of the regula-

tor

I= clearance to service regulator vent outlet [* 6 feet (1.8 m)

minimum]

J= clearance to nonmechanical air supply inlet to building or the

combustion air inlet to any other appliance [* 12 inches (30

cm) minimum]

K= clearance to a mechanical air supply inlet [* 6 feet (1.8 m)

minimum]

L= ^ clearance above paved side-walk or a paved driveway

located on public property [* 7 feet (2.1 m) minimum]

M= clearance under veranda, porch, deck, or balcony

[0 inches (0 cm) minimum**]

^ a vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and

serves both dwellings*

** only permitted if veranda, porch, deck, or balcony is fully open on a minimum of 2 sides beneath the oor*

* as specied in CGA B149 Installation Codes, Note: local Codes or Regulation may require different clearances

* for U.S.A. Installations follow the current National Fuel Gas Code, ANSI Z223.1

AIR SUPPLY INLET

VENT TERMINAL GAS METER

FIXED

CLOSED

FIXED

CLOSED

OPEN-

ABLE

OPEN-

ABLE

INSIDE

CORNER

DETAIL

AREA WHERE TERMINAL

IS NOT PERMITTED

111011-16 TCVT.FMPV3

This kit uses either Simpson Duravent GS direct vent pipe, Secure Vent

direct vent pipe, Selkirk Direct-temp vent pipe or ICC Exceldirect vent pipe

with a 5” inner pipe and an 8” outer pipe. For part numbers see the table of

venting components on page 10 of this manual. This vent can only be used

as a side wall termination.

1. Attach the vent adaptor directly to the appliance with the three screws and seal outer

pipe with aluminium tape provided. (Fig. #4)

Note: The inner pipe does not need to be sealed.

2. Connect one of the high temperature silicone tubes to the upper pressure tap(marked

“LOW”) on the adaptor.(Fig.#4) Secure with the hose clamp provided and route the tube

through any hole back to the control box. This tube will be connected to the “low” side of

the pressure switch inside the control compartment.(Fig.#17) Connect the second tube to

the lower pressure tap(marked “HIGH”) and route to the control box as before. Connect this

tube to the remaining port on the pressure switch.

Tubes may touch unit and be trimmed if required.

Note: Ensure that there are no blockages in these tubes, as this will cause the

control to malfunction.

3. Locate the power vent termination following the clearance to combustible table(Page 2),

venting conguration diagram (Fig. #1 & 2), and terminal location diagram (Fig. #3).

4. Cut and frame a 14 1/2” wide by 14 3/4” high opening. For standard up and out

installations, the opening should be 3/4” lower than the minimum specied in Fig. #2.

Height of the opening will vary with each installation. See Fig. #5.

5. Attach the power vent terminal, by securing the outer anges on the perimeter of the

terminal to the outside wall; ensure that the terminal is the right way up (exhaust at the

bottom). Once secured to the building, the outer anges may be covered with siding/

stucco/etc. up to the level of the perimeter edge. As per local building codes. See Fig. #6.

6. For wall thicknesses 7 1/2” or less, install the inner wall plate supplied over the terminal

as shown in Fig. #6 and secure to the framing. See Fig. #7.

CAUTION:

The adjustable vent restrictor located

on the underside of the rebox top

must be fully open.

CAUTION:

This terminal is designed to be

nished ush to the nished outside

wall; under no circumstances

should this terminal be recessed

into the wall past this point.

(Fig. #8)

Fig. #4 Power Vent Adaptor.

Part # 5096.816

MUST BE INSTALLED

AT THE UNIT.

UPPER PRESSURE

TAP, MARKED

“LOW”

SECURE WITH

THREE SCREWS

AND SEAL WITH

TAPE.

LOWER PRESSURE

TAP, MARKED

“HIGH”

Horizontal (Side Wall) Venting

111011-16 TCVT.FMPV3

CAUTION:

The rise and run combination and the

number of elbows must not exceed

specications in Fig #1 and Fig #2.

Fig. #5

Fig. #7

Fig. #6

TERMINAL SECURING

FLANGE

WALL FINISH NO

DEEPER THAN 1 1/4”

EXHAUST

14 3/4”

14 1/2”

INNER WALL PLATE

SEAL WITH SILICONE

ON ALL FOUR SIDES

7 7/8”

NOTCH AT THE TOP

111011-16 TCVT.FMPV3

Fig. #8

Fig. #9

Fig. #11

INNER WALL PLATE

WALL SLEEVE

ASSEMBLY

WALL PIPE COVER

NOTCH AT TOP

Fig. #10

WALL THICKNESS GREATER THAN

7 1/2” UP TO MAX. 16 1/2”

INNER WALL PLATE

WALL SLEEVE

ASSEMBLY

WALL PIPE COVER

7. For wall thicknesses greater than 8” and up to a maximum of 16 1/2”,

attach the inner wall plate to the wall sleeve assembly, using the four

screws privided (Fig #8). Then slide this assembly over the terminal

with the notch at the top (Fig #9 & Fig. #10).

8. Slide the wall pipe cover, with the small notch oriented at the top,

over the vent pipe and attach pipe to the replace. (Fig #11) Connect

the vent pipe to the vent terminal and then secure the inner wall plate

and wall pipe cover to the framing. This ensures that any insulation is

retained in the wall and that the correct clearances are maintained.

9. Run the required Simpson Duravent GS / Secure Vent / Selkirk

Direct-temp or ICC Exceldirect pipe from the adaptor to the

terminal assembly. Assemble as per the vent pipe manufacturer’s

instructions including all shields and restops.

NOTE: The vent terminal comes pre-painted, but can be painted to

match your wall nish color using high temperature paint that can

withstand temperatures of at least 250 degrees Fahrenheit or 120

degrees Celcius.

NOTCH AT

THE TOP

ATTACH SCREWS

FROM THE INSIDE

111011-16 TCVT.FMPV3

The gas control system is located on the right hand side of the

rebox behind an access panel and the decorative panel.

1. Burner assembly, burner media and/or decorative panels

may need to be removed if already installed (see main

installation manual for details).

2. Remove access panel located on the right hand side of the

rebox (Fig. #12).

3. Locate and disconnect the spade connectors in the black

wire loop on the right side of the module and in the orange

wire running from the module to the socket labelled “pilot”

on the valve (Fig. # 13 and 14).

4. Using the jumper wires provided, connect the 120V “hot”

supply wire to one of the black wires from the control module.

Then connect the “hot” wire from the power vent blower to

the other black wire on the control module, (Fig. #15). The

module acts as a switch to turn on the power vent blower.

(Also see wiring diagram on Pg.13)

Fig. #13

Fig. #14

Fig. #15

ACCESS PANEL

SPADE CONNECTORS IN BLACK

WIRE LOOP

ORANGE WIRE FROM

MODULE TO VALVE

Fig. #12

SUPPLIED WIRES TO CONNECT TO

BLACK WIRE ON MODULE

HOT WIRE

FROM BLOWER

HOT WIRE FROM

120V SUPPLY

Control System Connection

PRESSURE

SWITCH

LOW SIDE

OF SWITCH

HIGH SIDE

OF SWITCH

111011-16 TCVT.FMPV3

1. Connect the pressure switch jumper wires to the orange

wire (Fig. # 16).

2. Attach the silicone tube from the upper pressure tap on the

power vent adaptor (Fig. #4) to the “low” port of the pressure

switch. Attach the other silicone tube from the lower pressure

tap to the “high” port of the pressure switch (Fig. #17).

3. Secure the pressure switch in the control box using the

screw provided (Fig. #18).

4. Continue with installation and reassemble all of the parts

previously removed.

WARNING:This switch must be installed in a vertical position

and will not function if installed otherwise. (Fig. 16)

This power vent system can only run on 115 V AC. Before

operating the unit,the battery backup located behind the wall

switch receiver must be removed.The red“Low Battery”light

will continue to ash. This is not a fault indicator.

ORANGE WIRE

Fig. #16

Fig. #17

Fig. #18

Fig. #18a

Pressure Switch Installation

111011-16 TCVT.FMPV3

1. Connect the pressure switch jumper wires to the orange

wire (Fig. # 19).

2. Attach the silicone tube from the upper pressure tap on the

power vent adaptor (Fig. #4) to the “low” port of the pressure

switch. Attach the other silicone tube from the lower pressure

tap to the “high” port of the pressure switch (Fig. #20).

3. Secure the pressure switch in the control box using the

screw provided (Fig. #21).

4. Continue with installation and reassemble all of the parts

previously removed.

PRESSURE

SWITCH

LOW SIDE

OF SWITCH

HIGH SIDE

OF SWITCH

WARNING:This switch must be installed in a vertical position

and will not function if installed otherwise (Fig.21).

ORANGE WIRE

Fig. #19

Fig. #20

Fig. #21

Fig. #22

This power vent system can only run on 115 V AC. Before

operating the unit,the battery backup located behind the wall

switch receiver must be removed.The red“Low Battery”light

will continue to ash. This is not a fault indicator.

Pressure Switch Installation -

(TCWS.54CE2 ONLY)

111011-16 TCVT.FMPV3

The Flush Mount Power Vent assembly has an electrical connector block mounted internally.

The external wiring from the main voltage/control module should be connected to this block.

Follow the steps below to access this block.

1. Remove the 2 top and 2 bottom screws securing the end

cap only. Remove the cover by lifting it up and off the studs. (Fig

#23 & #24).

2. Remove the 6 screws securing the blower grill to the

assembly and remove grill. (Fig #25)

3. Run the power supply wire from the replace to the

connector block inside the power vent assembly. (Fig #26 &

#27).

Connect wires as shwon. Connect ground to ground screw and

tightne strain relief.

4. Reposition blower grill and secure in place with previously

removed screws. Place the end cover back onto the upper tabs

and secure in place with 2 screws on top and 2 on bottom.

DECORATIVE

COVER

SCREWS

CONNECTOR

BLOCK

MAIN POWER

CONNECTIONS

GROUND

SCREW

GROUND

SCREW

SCREWS

Fig. #23

Fig. #25

Fig. #24

Fig. #26

Fig. #27

Fan Wiring

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