Town & Country Fireplaces TCW120 Bedienungsanleitung

301014-32 T120.BODYA 5055.120

INSTALLATION

AND OPERATING

INSTRUCTIONS

SAFETY NOTICE

If this replace is not properly installed, a

house re may result. For your safety, follow

the installation instructions. Contact local

building or re officials about restrictions

and installation inspection requirements in

your area.

TESTED and LISTED to CAN/ULC

S610-M87 AND UL 127

Phase 2 Qualied, U.S. Environmental

Protection Agency wood-burning replace

program.

IMPORTANT:

THESE INSTRUCTIONS ARE TO

REMAIN WITH THE HOMEOWNER.

PLEASE SAVE THESE INSTRUCTIONS.

MODEL: TCW120

ZERO CLEARANCE WOOD

FIREPLACE

SERIAL #

©PACIFIC ENERGY FIREPLACE

PRODUCTS LTD. - 2014

2T120.BODYA 301014-32

NOTE:

WE STRONGLY

RECOMMEND THAT

SMOKE DETECTORS BE

INSTALLED.

If smoke detectors have been previ-

ously installed, you may notice that

they are operating more frequently.

This may be due to curing of stove

paint or fumes caused by accidentally

leaving the re door open. Do not

disconnect the detectors. If neces-

sary, relocate them to reduce their

sensitivity.

SAFETY NOTICE:

If this replace is not

properly installed, a

house re may result.

For your safety, fol-

low the installation

instructions. Contact

local building or re

officials about restric-

tions and installation

inspection require-

ments in your area.

Please read this entire manual

before you install and use your new

replace.Failure to follow instructions

may result in property damage, bodily

injury, or even death.

Contents

Safety............................................................................................ 3

Creosote Formation and Need for Removal .......................................... 3

Chimney Fires........................................................................................ 3

Avoiding a Chimney Fire........................................................................ 3

In the event of a Chimney Fire............................................................... 3

Operation...................................................................................... 4

Wood Selection...................................................................................... 4

How to Test Your Wood .......................................................................... 4

Lighting for the First Time ...................................................................... 4

Lighting a Fire........................................................................................ 4

Normal Operation .................................................................................. 4

Controlling Your Fire............................................................................... 5

Over Firing............................................................................................. 5

Proper Draft ........................................................................................... 5

Ash Removal ......................................................................................... 5

Disposal of Ashes .................................................................................. 5

Maintenance................................................................................. 6

Glass Cleaning ...................................................................................... 6

Maintenance Checks ................................................................... 7

Aluker Panel Installation............................................................. 8

Aluker Panel Installation Sequence: ...................................................... 9

Fireplace Installation..................................................................11

Crate Removal......................................................................................11

Locating The T120 Fireplace ................................................................11

Framing Kit ...........................................................................................11

Clearances ...........................................................................................11

Procedure .............................................................................................12

Dimensions ................................................................................ 12

Minimum Framing Dimensions................................................. 13

Minimum Clearances to Combustibles.................................... 14

Chimney Installation ................................................................. 15

Listed Chimney and Chimney Connector .............................................15

Chase Enclosure...................................................................................15

Offsets ........................................................................................ 17

Combustion Air.......................................................................... 18

Ember Protector......................................................................... 19

Safety Strip ...........................................................................................19

Remote Heat Duct Installation.................................................. 21

Electrical Wiring................................................................................... 22

Operating Instructions ......................................................................... 22

Changing Door Conguration .................................................. 23

Appendix A................................................................................. 25

Troubleshooting ................................................................................... 25

Understanding & Operating Your Town & Country Fireplace................ 26

Replacement Parts .............................................................................. 27

Label Location ..................................................................................... 31

Label.................................................................................................... 31

T120.BODYA 301014-32 3

Safety

Creosote Formation and Need for

Removal

When wood is burned slowly, it produces tar and other

organic vapours, which combine with expelled moisture

to form creosote. The creosote vapours condense in the

relatively cool chimney ue of a slow burning re. As a

result, creosote residue accumulates on the ue lining.

When ignited, this creosote makes an extremely hot re.

The chimney connector and chimney should be inspected

periodically (at least once every two months) during the

heating season to determine if creosote buildup has

occurred. If creosote has accumulated (3 mm. or more), it

should be removed to reduce the risk of a chimney re.

1. Highest smoke densities occur when a large amount of

wood is added to a bed of hot coals. The heated wood

generates smoke, but without ample air, the smoke

cannot burn. Smoke-free, clean burning requires

small fuel loads, two or three logs at a time or 1/4 to

1/2 of fuel load. Wood coals create very little creosote

producing smoke.

2. The cooler the surface over which the wood smoke is

passing, the more creosote will be condensed. Wet

or green wood contributes signicantly to creosote

formation as the excess moisture that is boiled off

cools the re, making it difficult for the tars and

gases to ignite, thus creating dense smoke and poor

combustion. This moisture-laden smoke cools the

chimney, compounding the problem by offering the

smoke the ideal place to condense.

In summary, a certain amount of creosote is inevitable

and must be lived with. Regular inspection and cleaning

is the solution. The use of dry, seasoned wood and

ample combustion air will help to minimize the buildup.

Chimney Fires

The result of excessive creosote buildup is a chimney re.

Chimney res are dangerous. Temperatures inside the

chimney can exceed 2000° F. This causes much higher

than normal temperatures on its exterior surfaces. Thus

ignition of nearby or touching combustible material is more

likely during a chimney re. Proper clearances are critical

during such a re.

Chimney res are easy to detect; they usually involve one

or more of the following:

-Flames and sparks shooting out of the top of the

chimney

-A roaring sound

-Vibration of the chimney

Avoiding a Chimney Fire

There are two ways to avoid chimney res:

1. Do not let creosote build up to a point where a chimney

re is possible.

2. Do not have res in the replace that may ignite

chimney res. These are very hot res, such as when

burning household trash, cardboard, Christmas tree

limbs, or even excessive fuels loads of ordinary fuel

wood.

In the event of a Chimney Fire

1. Prepare to evacuate to ensure everyone's safety. Have

a well understood plan of action for evacuation. Have a

place outside where everyone is to meet.

2. Open the door of the replace slowly and throw

approximately 8oz. of water onto the hot coals of the

re then close the door.(NOTE: This may damage the

Aluker panels.)

3. Call local re department. Have a re extinguisher

handy. Contact your local municipal or provincial re

authority for further information on how to handle a

chimney re. It is most important that you have a

clearly understood plan on how to handle a chimney

 r e .

4. After the chimney re is out, the chimney must be

cleaned and checked for stress and cracks before

starting another re. Also check combustibles around

the chimney and the roof.

- The services of a competent or certied installer, (certied

by the Wood Energy Technical Training program (WETT)

- in Canada, Hearth Education Foundation (HEARTH) - in

U.S.A.,) are strongly recommended.

CAUTION: DOOR HANDLE CAN GET HOT.

USE THE TOOL PROVIDED AND CAUTION

4T120.BODYA 301014-32

WHEN OPENING DOOR TO RELOAD.

Operation

CAUTION: HOT WHILE IN OPERATION. KEEP

CHILDREN, CLOTHING AND FURNITURE

AWAY. CONTACT WILL CAUSE SKIN BURNS.

WARNING: OVER FIRING THE APPLIANCE WILL

SHORTEN THE LIFE OF THE PRODUCT. FAILURE

TO RECTIFY AN OVER FIRING CONDITION CAN BE

HAZARDOUS AND MAY VOID THE MANUFACTURER'S

WARRANTY.

CAUTION: Never use gasoline, gasoline type lantern fuel,

kerosene, charcoal lighter uid or similar liquids to start or

"freshen up" a re in this replace. Keep all such liquids

well away from the replace while it is in use.

DO NOT BURN :

-Saltwater Driftwood * -Treated wood

-Wet or green wood -Coal charcoal

-Garbage/Plastic * -Solvents

-Trash -Gasloline

-Rubber -Industrial Solvents

-Flammable Liquids -Naptha

-Household Garbage -Leaves

-Material treated with petroleum products(particleboard,

railraod ties and pressure treated wood)

-Paper Products -Cardboard

-Painted Wood -Processed Logs.

-Any substance that emits dense smoke or an

obnoxious odor

* These materials contain chlorides which will rapidly

destroy metal surfaces and void warranty.

Your TOWN & COUNTRY replace is designed for

maximum overall efficiency at a moderate ring rate. Over

ring is hazardous and a waste of fuel. Too slow a burn

contributes to creosote buildup and lowers combustion

efficiency.

Wood Selection

This replace is designed to burn natural wood only. Do not

burn processed logs. Higher efficiency and lower emissions

generally result when burning air-dried seasoned

hardwoods, as compared to softwoods or to green or

freshly cut hardwoods.

Wood should be properly air dried (seasoned) for six

months or more. Wet or undried wood will cause the re

to smoulder and produce large amounts of creosote. Wet

wood also produces very little heat and tends to go out

often.

Do not burn anything but wood. Other fuels, eg. charcoal,

can produce large amounts of carbon monoxide,

a tasteless, odourless gas that can kill. Under no

circumstances should you attempt to barbecue in this

replace.

How to Test Your Wood

Add a large piece of wood to the replace when it has a

good large bed of coals. It is dry if it is burning on more

than one side within one minute. It is damp if it turns black

and lights within three minutes. If it sizzles, hisses and

blackens without igniting in ve minutes it is soaked and

should not be burnt.

Lighting for the First Time

Curing of the Paint Finish/Insulation

To achieve the best nish, the paint on your replace

must be baked on. Burn only half the normal wood load

when burning your replace for the rst 2-3 times. It is

very important that the room be well ventilated. Open all

windows and doors. Smoke and fumes caused by the

curing process may cause discomfort to some individuals.

Lighting a Fire

WARNING: Never use chemicals or any other volatile

liquid to start a re.

1. Place crumpled newspaper in the centre of the

replace and crisscross with several pieces of dry

kindling. Add a few small pieces of dry wood on top.

2. Ignite the paper and close the door. (Depending

on length of chimney installation, you may need to

leave door open approximately 1/2"(12mm) until

kindling is fully ignited.)DO NOT LEAVE FIREPLACE

UNATTENDED WHILE DOOR IS OPEN.

3. After the re has established itself, open the door and

add a few small logs. Close door.

4. Begin normal operation after a good coal base exists

and wood has charred.

Normal Operation

1. When refuelling, open the door slowly, this will prevent

back puffing.

2. Use wood of different shape, diameter and length (up to

40"(1m)). Try to place the logs so that the air can ow

between them. Always use dry wood.

3. Do not load fuel to a height or in such a manner that

would be hazardous when opening the door.

WARNING: ALWAYS KEEP LOADING DOOR

CLOSED WHEN BURNING.

THIS FIREPLACE IS NOT DESIGNED

FOR OPEN DOOR BURNING. IF UNIT IS

OPERATED WITH THE DOOR OPEN, SMOKE

AND FLAME MAY BE DRAWN OUT OF THE

FIREPLACE OPENING.

THIS MAY CAUSE HEALTH OR PROPERTY

DAMAGE.

CAUTION: YOUR T120 IS A DECORATIVE LINEAR

WOOD BURNING FIREPLACE.

THIS FIREPLACE IS NOT DESIGNED TO BE A HIGH

EFFICIENCY WOOD HEATER AND SHOULD NOT BE

USED AS A CONTINUAL HEAT SOURCE. DUE TO

THE HIGH HEAT OUTPUT THAT THIS FIRPELACE

CAN GENERATE, CONTINOUS HI HEAT, LONG TERM

BURNING MAY LEAD TO DAMAGE OF SURROUNDING

DECORATIVE FACING MATERIALS.

DO NOT OVER LOAD THIS UNIT. FOLLOW

INSTRUCTIONS REGARDING "CONTROLLING YOUR

FIRE". ONCE THE FIREBOX LINING MATERIAL

ACHIEVES A LIGHT TAN COLOR, REDUCE THE FEED

T120.BODYA 301014-32 5

INTERVALS TO MAINTAIN A COMFORTABLE HEAT

OUTPUT.

WARNING: No alteration or modication of the

combustion air assembly is permitted. Any tampering

will void warranty and could be very hazardous.

WARNING: Only use the Town & Country grate (Part

#T120.7985). Do not use any other grates or andirons

to elevate the fuel. Failure to do so may create a

hazardous condition.

WARNING: Never extinguish the re with water as this

could damage the Aluker panels.

Controlling Your Fire

The T120 replace is designed to provide warm radiant

heat. Even though it does not come with an air control, you

will nd that you can control the heat output of the re by

varying the size and placement of the logs.

RECOMMENDATIONS: For a cooler re, load 2 to 3 small

logs (3"(76mm) diameter, approx. 20"(508mm) length) lying

down directly on the grate. Do not place wood more than

half way up the rebox back panels.

For a warmer re, load 2 to 3 medium logs (5"(127mm)

diameter, 20"(508mm) length) or 1 to 2 large logs

(6"(150mm) diameter, approx. 20"(508mm) length) lying

down directly on the grate. Do not place wood more than

half way up the rebox back panels.

Spreading out the log placement will even out the heat and

prolong the burn duration.

Although the rebox is large, you will nd that it is

unnecessary to load a lot of wood to get a lot of heat.

Be careful not to overload your replace. Do not place

wood more than half way up the rebox back panels or

you will risk overring your replace, the wall facing and

overheating the room in which the replace is located.

Allow the logs to burn down to coals before loading more

wood.

Over Firing

DO NOT OVER FIRE THIS FIREPLACE: ATTEMPTS

TO ACHIEVE HEAT OUTPUT RATES THAT EXCEED

FIREPLACE DESIGN SPECIFICATIONS CAN RESULT

IN PERMANENT DAMAGE TO THE FIREPLACE

AND CHIMNEY AND MAY VOID MANUFACTURERS

WARRANTY.

Over ring can be caused by operating the unit with the

door open, damage to door gaskets allowing excess air to

enter the rebox, the use of kiln dried lumber, mill ends or

paper waste or overloading the rebox with wood.

Proper Draft

1. Draft is the force which moves air from the appliance

up through the chimney. The amount of draft in your

chimney depends on the length of the chimney, local

geography, nearby obstructions and other factors.

2. Too much draft may cause excessive temperatures in

the appliance. An uncontrollable burn or a glowing red

replace part or chimney indicates excessive draft.

3. Inadequate draft may cause back puffing into the room

and plugging of the chimney. Smoke leaking into the

room through appliance and chimney connector joints

indicates inadequate draft.

Ash Removal

Caution: Ashes are to be removed only when the replace

is cold. Whenever ashes get approimately 2 inches deep in

your rebox, and when re has burned down and cooled,

remove the ashes.

Disposal of Ashes

Ashes should be placed in a metal container with a tight

tting lid. The closed container of ashes should be placed

outside on a non-combustible oor or on the ground, well

away from all combustible materials, pending nal disposal.

If the ashes are disposed of by burial in soil or otherwise

locally dispersed, they should be retained in closed

container until all cinders have thoroughly cooled. Other

waste should not be placed in this container.

6T120.BODYA 301014-32

WARNING: OVER FIRING THE APPLIANCE WILL

SHORTEN THE LIFE OF THE PRODUCT. FAILURE

TO RECTIFY AN OVER FIRING CONDITION CAN BE

HAZARDOUS AND MAY VOID THE MANUFACTURER'S

WARRANTY.

To remove broken glass,remove the screws that hold the

retainers and remove the retainers, noting position for

re-assembly. Remove all particles of glass . Be careful as

they are very sharp. Install new glass. Check glass gasket

for damage and replace if necessary. Replace retainers

and screws.

CAUTION:

- DO NOT OVERTIGHTEN, TIGHTEN SCREWS HAND

TIGHT

- DO NOT CLEAN GLASS WHEN HOT

- DO NOT USE ABRASIVE CLEANERS ON GLASS

8. Do not store wood within replace installation

clearances, or within the space required for fuel loading

and ash removal. Keep the area around the replace

clean and free of loose combustibles, furniture,

newspapers, etc.

9. Be aware that the hotter the re, the less creosote

is deposited. Weekly cleaning may be necessary in

mild weather, even though monthly cleaning is usually

enough in the coldest months when burning rates are

higher.

10. Instruct all members of your family on the safe

operation of the replace. Ensure they have enough

knowledge of the entire system if they are expected to

operate it. Stress the section on chimney res and the

importance of following the steps outlined "In Case of

Chimney Fire".

11. Inspect and clean your chimney system at the

beginning of the burning season before your rst re

and at least every two months during the burning

season. Inspect the interior and exterior of the pipe

for defects and/or damage. Remove and inspect the

rain cap. Refer to the chimney system manufacturer's

installation instructions for the procedure to remove and

or replace any necessary components to the chimney

system.

12. Maintain a distance of 60"(1.5m) to all combustible

materials in the room. (see Floor Protector section on

page 20 for Floor Protection dimensions)

Glass Cleaning

The glass may be dirty during startup and will clean

off after the unit heats up. If glass becomes darkened

through slow burning or poor wood, it can readily be

cleaned with replace glass cleaner when the replace is

cold. Never scrape with an object that might scratch the

glass. The type and amount of deposit on the glass is a

good indication of the ue pipe and chimney buildup. A

light brown dusty deposit that is easily wiped off usually

indicates good combustion and dry, well-seasoned wood

and therefore relatively clean pipes and chimney. On the

other hand, a black greasy deposit that is difficult to remove

is a result of wet and green wood and too slow a burning

rate. This heavy deposit is building up as quickly in the

chimney.

Maintenance

1. Burn only, dry and well seasoned cord wood. The

denser or heavier the wood when dry, the greater

its heat value. This is why hardwoods are generally

preferred. Green or wet wood should not be used,

it will reduce heat output, as well as, contribute

signicantly to creosote buildup.

WARNING: NEVER USE CHEMICALS OR ANY OTHER

VOLATILE LIQUID TO START A FIRE. DO NOT BURN

GARBAGE OR FLAMMABLE FLUIDS SUCH AS

GASOLINE, NAPHTHA, OR ENGINE OIL. WE

STRONGLY RECOMMEND THAT SMOKE DETECTORS

INSTALLED.

2. Remove ashes frequently. Embers can roll out the door

and create a re hazard.

3. The area where boost combustion air enters the rebox

must be kept clear of excessive ash buildup which will

block air ow. This area is at the bottom-front of the

rebox.

4. Establish a routine for the fuel, wood burning and

ring technique. Check daily for creosote buildup until

experience shows how often you need to clean to be

safe.

WARNING: ONLY USE MATERIALS AND

COMPONENTS SUPPLIED OR SPECIFIED BY

MANUFACTURER WHEN DOING MAINTENANCE OR

REPLACEMENTS. DO NOT USE A FIREPLACE INSERT

OR OTHER PRODUCTS NOT SPECIFIED FOR USE

WITH THIS FIREPLACE.

6. DOOR GASKETS - The gasket used by Pacic

Energy requires only light pressure to seal. This will

prolong seal life. It is important that the door seal be

maintained in good condition. Periodically inspect

seals and replace if necessary with part# T120.DGKIT

obtained from your dealer.

7. DOOR GLASS - Replacement glass can be obtained

from your dealer. Use 18"(457mm) x 45 1/2"(1.16m) x 5

mm ceramic glass only(PART #5034.MC120).

WARNING: DO NOT SUBSTITUTE GLASS WITH ANY

OTHER TYPE OTHER THAN CERAMIC GLASS.

WARNING: DO NOT SLAM LOADING DOOR OR

OTHERWISE IMPACT GLASS. WHEN CLOSING DOOR,

MAKE SURE THAT NO LOGS PROTRUDE TO IMPACT

THE GLASS.

IF THE GLASS GETS CRACKED OR

BROKEN, IT MUST BE REPLACED BEFORE USING

THE FIREPLACE.

T120.BODYA 301014-32 7

Maintenance Checks

Check the following parts for damage such as cracks, excessive corrosion, burned out sections and

excessive warping: (See website for descriptions and more detail)

Weekly:

- Aluker Panels- Visual, for cracking, placement.

- Door Gasket - sagging, placement, damage.

Monthly

- Back side of airwash chamber.

When Cleaning the

Chimney System:

- Top heat shield

- Aluker support brackets

Blowers:(only with remote heat kit)

- The blowers should be cleaned out annually by using a vacumn to remove any dust and debris. The

blower is accessed through the grill at the end of each remote heat kit duct.

- Please contact your Dealer if you experience any of the damage listed above. Continuing to operate

your replace with broken parts may accelerate damage to other parts and may void your warranty

8T120.BODYA 301014-32

Aluker Panel Installation

This package contains 11 Aluker Panels.

1) With the replace in the upright position, install panels in the order shown from 1 to 11.

2) When installing panel #9, #10 & 11, secure with the Aluker support brackets as shown

in Fig. #1. Slide the Secondary Air Bracket up to clear pieces #8 & #10, then let it

slide down into place after the panel is in place. Be sure the Secondary Air Bracket

is resting above and against the back of panel #10 and is not jammed beneath it or

at an angle. Fig #2.

687

10 11

FIG. #1

ALUKER SUPPORT

BRACKETS

SECONDARY AIR

BRACKET

FIG. #2

T120.BODYA 301014-32 9

Place panel 1 into the bottom of the unit, tuck under the

front lip rst then lay at and slide over to your left.

Place panel 2 into the bottom of the unit, tuck under the

front lip rst then lay at and slide over to your right.

Place panel 3 into the center of the unit, tuck under the

front lip rst then lay at and gently place between the left

and right bottom panels. Ensure the bigger/thicker part is

facing to the back on the unit.

Tuck the front edge of the panel in behind the top shield, lift

the panel and swing into place against the rebox. Lower

gently onto the bottom right panel.

Tuck the front edge of the panel in behind the top shield, lift

the panel and swing into place against the rebox. Lower

gently onto the bottom left panel.

Place panel 6 onto the back ledge of the bottom left panel

and slide over to your left in behind the left side panel.

Move panel 5 back until the panels meet.

Aluker Panel Installation Sequence:

10 T120.BODYA 301014-32

Place panel 7 onto the back ledge of the bottom right panel

and slide over to your right in behind the right side panel.

Move panel 4 back until the panels meet.

Place panel 8 onto the back ledge of the bottom center

panel and stand up in place between the left and right rear

panels while lifting up on the secondary air bracket to clear

the panel.

Place panel 9 onto the upper ledge of the rear left panel

and slide over to engage the notch on panel 9 with the tab

on the left side panel. Place the left Aluker support bracket

in place at this time by sliding it down along the interlock-

ing slots and into place.Fig. #1

Place panel 10 onto the upper ledge of the rear right panel

and slide over to your left and under the secondary air

bracket. Fig. #2 NOTE: You may need to lift the secondary

air bracket up to clear panel 10. It should drop into place

when the panel is located.(Place the right Aluker support

bracket in place at this time.Fig. #1)

Place panel 11 by lifting the panel above and over the cen-

ter panel. Then gently lift up and slide the panel to the right

to engage the notch with the tab on the right side panel.

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