Town & Country Fireplaces TCWS.54OD Bedienungsanleitung

MODEL

TCWS.54OD

SERIES C

MODULAR DIRECT VENT

TCWS54 OUTDOOR GAS

FIREPLACE INSTALLATION

AND OPERATING

INSTRUCTIONS

102813-40 TCWS.54CODE 5050.5401-A

SERIAL #

WARNING: If the information in these

instructions is not followed exactly, a re or

explosion may result causing property damage,

personal injury or death.

DANGER: If you smell gas:

1. Shut off gas to the

appliance

2. Extinguish any open ame.

3. If odor continues, keep away from the ap-

pliance and immediately call your gas supplier

or re department.

WARNING:Do not store or use gasoline or other

ammable vapors and liquids in the vicinity of

this or any other appliance.

An LP-cylinder not conected for use shall not

be stored

WARNING: Improper installation, adjusment,

alteration, service or maintenance can cause

injury or property damage. Read the installa-

tion, operating and maintenance instructions

thoroughly before installing or servicing this

equipment.

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

Installation and service must be performed

by a qualied installer, service agency or the

gas supplier.

WARNING: For Outdoor Use Only

CARBON MONOXIDE HAZARD

This appliance can produce carbon mon-

oxide which has no odor.

using it in an enclosed space can kill

you.

Never use this appliance in an enclosed

space such as a camper, tent, car or

home.

Table of Contents

Caution ........................................................................................... 3

Safety ............................................................................................. 3

Important Note for the Commonwealth of Massachusetts: ............. 4

This Fireplace Is Intended For Outdoor Use Only! ......................... 5

Propane Conversion .......................................................................6

Fireplace Dimensions ..................................................................... 7

Minimum Clearances to Combustible Material ............................... 7

Installation Requirements ...............................................................8

Window Frame Removal................................................................. 8

Standoffs......................................................................................... 9

Locating The Fireplace ...................................................................9

Framing and Finishing .................................................................. 10

Steel Stud Framing Kit.................................................................. 12

Adjustable Lintel ........................................................................... 15

Honeywell Control Valve ............................................................... 16

Plumbing and Electrical................................................................ 16

Gas Supply ................................................................................... 17

Gas Pressure Check..................................................................... 17

Venting.......................................................................................... 18

Roof Termination Venting Chart.................................................... 19

Vent Terminal Clearance...............................................................22

Vent Pipe Sealant.........................................................................23

Vent Restrictor Adjustment ...........................................................24

Firebox Panels Installation............................................................ 25

Lighting Instructions .....................................................................26

First Fire........................................................................................ 26

Maintenance .................................................................................27

TCWS.54CODE Replacement Parts ...........................................28

Replacement Parts – Honeywell Control System .........................29

Wiring Diagram.............................................................................30

Roof Termination Kit ...................................................................31

Vent Pipe Dimensions .................................................................32

Vent Offset Chart ..........................................................................33

Quick Panel Removal for Valve Service........................................ 34

Safety Label Location ...................................................................39

TCWS.54CODE 102813-40

FOR YOUR SAFETY - Do not install or operate your Town & Country replace without rst

reading and understanding this manual. Any installation or operational deviation from the fol-

lowing instructions voids theTown & Country FireplacesTM Warranty and may prove hazardous.

This appliance and its individual shut off valve must be disconnected from gas supply piping

system during any pressure testing of that system at test pressures in excess of 1/2 psig

(3.5 kPa).

This appliance must be isolated from the gas supply piping system by closing its individual

manual shut off valve during any pressure testing of the gas supply piping system at test

pressures equal to or less than 1/2 psig (3.5 kPa).

Note: When lit for the rst time, the appliance will emit a slight odour for a couple of hours.

This is due to the curing of paints, sealants and lubricants used in the manufacturing process.

This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes

caused by the curing process may cause discomfort to some individuals.

Do not use the replace if any part has been under water. Immediately call a qualied service

technician to inspect the replace and to replace any part of the control system and any gas

control which has been under water.

Due to high temperatures, this gas appliance should be located out of traffic and away from

furniture and draperies.

Children and adults should be alerted to the hazards of high surface temperatures and

should stay away to avoid burns or clothing ignition.

Young children should be carefully supervised when they are in the same room as the

appliance.

Clothing or other ammable material should not be placed on or near the appliance.

Any grill, panel or door removed for servicing the unit must be replaced prior to operating.

Failure to do so may create a hazardous condition.

Installation and repair should be done by a qualied service person. The appliance should

be inspected before use and at least annually by a professional service person. More

frequent cleaning may be required due to excessive lint from carpeting, bedding material,

etc.. It is imperative that control compartments, burners and circulating air passageways

of the appliance be kept clean.

It is our policy that no responsibility is assumed by the Company or by any of its employees

or representatives for any damages caused by an inoperable, inadequate, or unsafe

condition which is the result, either directly or indirectly, of any improper operation or

installation procedures.

This appliance must not be connected to a chimney ue serving a separate solid fuel

burning appliance.

Caution

Safety

We recommend that our gas hearth

products be installed and serviced

by professionals who are certied

in the United States by the National

Fireplace Institute®(NFI) as NFI Gas

Specialists

WARNING:Solid fuels should

not be burned in this appli-

ance.

Warning:

This appliance is only for use

with the type of gas indicated

on the rating plate. This ap-

pliance is not convertible for

use with other gases, unless

a certied kit is used.

TCWS.54CODE 102813-40

Important Note for the Commonwealth of Massachusetts:

From Massachusetts Rules and Regulations 248 CMR 5.08:

(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential

purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above

nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the

installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level

where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired carbon

monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas

fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of

hard-wired carbon monoxide detectors.

a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide

detector with alarm and battery back-up may be installed on the next adjacent oor level.

b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty

(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detec-

tor with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall

comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.

3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet

above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in

print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,

upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)(a) 1

through 4.

(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.

1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the

Board; and

2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or struc-

ture used in whole or in part for residential purposes.

wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by

the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved

side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the fol-

lowing requirements shall be satised by the manufacturer.

1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed

installation instructions.

(e)) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts

lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

TCWS.54CODE 102813-40

- The replace must be located inside of a weatherproof

enclosure.

- Flashing must be installed around the replace opening

in accordance with local building codes in order to

prevent moisture from entering the enclosure.

- A drip pan (not supplied with the unit) must be installed

under the replace and be provided with a means of

draining.

- Care must be taken to select materials and building

practices which will protect the enclosure and replace

from exposure to moisture.

- Not for use with a power vent.

This Fireplace Is Intended For Outdoor Use Only!

TCWS.54CODE 102813-40

Propane Conversion

Note: This fireplace comes with a

pre-installed Honeywell pilot. When

installing the burner assembly, remove

the pilot that came attached to the burner

and discard.

DO NOT USE ANY OTHER PILOT WITH

YOUR OUTDOOR UNIT OTHER THAN

THE HONEYWELL PILOT THAT CAME

INSTALLED IN THE FIREPLACE.

1. Remove the compression tting from the

bottom of the orice housing and gently tap

the pilot in your hand.The natural gas orice

should fall out. Fig. #1

2. Insert the propane orice that came

in your instruction pack as shown into the

orice housing and reattach the pilot to the

compression ttng and pilot tube.

Fig. #2 & 3

3. Using the valve conversion kit that came

in the instruction pack, convert the valve to

propane following the instructions provided

with the kit. Fig. #4

Fig. #1

Fig. #2

Fig. #3

Fig. #4

ORIFICE

HOUSING COMPRESSION

FITTING

ORIFICE

COMPRESSION

FITTING

ORIFICE

VALVE

CONVERSION

KIT

ORIFICE

HOUSING

TCWS.54CODE 102813-40

73 7/8”

53 9/16”

17 3/4”

55”

73 7/8”

53 9/16”

22 11/16”

11 1/2”

29 3/4”

28 5/8”

29 3/4"

24"

4“

CEILING

ADJACENT WALL

OR MANTEL SUPPORT

6”

COMBUSTIBLE FLOOR

COMBUSTIBLE HEARTH

* MANTEL CLEARANCE

A 9”

B 6”

C 3”

** MANTEL DEPTH

D 12”

E 6 3/4”

F 1 1/2”

MANTEL CLEARANCE

CHART

UNIT MAY BE RECESSED UP TO 6” WITH

NONCOMBUSTIBLE MASONRY TYPE MATERIAL

Minimum Clearances:

Side standoffs.......................................................0 in. (0 mm)

Back standoffs ...................................................... 0 in. (0 mm)

Top standoffs ........................................................0 in. (0 mm)

Bottom of appliance..............................................0 in. (0 mm)

Adjacent side wall.................................................4 in. (102 mm)

Ceiling to appliance ............................................24 in. (610 mm)

*Mantel to appliance .................. ..........See Figure #2

**Maximum Mantel extension .. ..........See Figure #2

Mantel support...................................................... 4 in. (102 mm)

Vertical vent pipe ..........................................1 3/4" in. (45 mm)

Fig. #5

Fig. #6

MAY USE COMBUSTIBLE

FACING MATERIAL IN THIS AREA

NON-COMBUSTIBLE

FINISH MATERIAL

SEE FIG #8 & 9

NON-COMBUSTIBLE ZONE.

DO NOT INSTALL ANY COMBUSTIBLE MATE-

RIAL, ELECTRICAL WIRING OR GAS PLUMBING

IN THIS AREA.

COMBUSTIBLE FRAMING AND

FINISH WALL ABOVE STANDOFFS

STANDOFFS

STEEL FRAMING

FIREPLACE FRONT

TOP OF LINTEL BAR

Fig. #7

TCWS.54CODE 102813-40

Fireplace Dimensions

Minimum Clearances to Combustible Material

LATCH HANDLE

Fig. #8

Fig. #9

Warning: Turn off the replace, and allow ample time for the unit to cool before

proceeding.

Caution: The ceramic glass is very fragile, and should be handled with care.

The window frame is held in place by two spring-loaded latches that are operated by a

one-piece latch handle.

1. Remove the TC Finishing Touch Trim Kit from the window frame. (If installed)

2. Using a screwdriver or other similar object, push against the notch in the top of the

latch and grab the bottom of the latch handle as it protrudes. Lift handle until latch hook

disengages. Repeat for other side while holding glass so it does not tip out. Fig #4, 5 &

5a.

3. Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of

the frame and lift up and out to disengage from its bottom track.

4. Place the window frame in a safe place to avoid damage.

5. Re-assemble in reverse order. Latch handle should snap into place and be ush with

window frame when engaged correctly.

6. Reinstall Trim Kit if required.

TIP:

To ensure glass is properly latched, grasp the top left and

right sides of the glass frame, under moderate pressure it

should pull forward and return to original position evenly on

both sides.

Fig. #9a

The Town & Country Fireplace installation and venting must conform to the current

CAN/CGA-B149 installation code (in Canada) or the current National Fuel Gas Code,

ANSI Z223.1 (in the USA), and approved per local codes. Only qualied (licensed or

trained) personnel should install this product.

In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install

this product.

TCWS.54CODE 102813-40

Installation Requirements

Window Frame Removal

TOP STANDOFFS

SIDE

STANDOFF

(THIS SIDE ONLY)

The standoffs are shipped loose

inside the replace and must be

installed on the top and the side of

the replace as shown in Fig.#10.

Do this once the replace is on site

and in position.

In planning the installation for the replace, it is necessary to determine where the unit is to

be installed, location of vent system and where gas supply piping may be plumbed.Various

installations are possible, such as, into an existing wall, a corner, a built-in wall or a wall

projection (Fig. #11). Due to high temperatures, do not locate this replace in areas of high

traffic or near furniture or draperies.

The minimum clearances from the replace to combustible surfaces must be adhered

to and are shown in Fig. #6 and Fig. #7.

EXAMPLES OF COMMON LOCATIONS

SEE FIG #15 FOR DIMENSIONS

HANDLE

CONTROL

BOX

Fig. #10

Fig. #11

TCWS.54CODE 102813-40

Locating The Fireplace

Standoffs

74”

55”

Note: The replace should be in place

and venting installed before framing in or

building an enclosure around the unit.

TheTown & Country replace must be framed

in as described below or totally enclosed with

non-combustible material, such as

facing brick.

Determine the total thickness of facing

material to be used. A thickness of 3/4" will

allow the nishing surface to be ush with

the front of the unit. If preferred, additional

masonry type non-combustible material can

be installed above and to the sides up to 6

inches forward of the appliance.

*The nishing material must not interfere

with glass frame access.*

A Steel Stud Framing Kit is supplied with the

replace and must be used unless the

replace is totally enclosed with

non-combustible material. Assemble the

framing kit as per the instructions on pages

10 – 13 of this manual.Attach the steel frame

to the replace once the replace is in its nal

position.Secure the steel frame to the framing

brackets on each side of the unit.Ensure that

the studs are set back far enough to allow

for thickness of nishing surface.

The sides, back and top of the replace can

be framed in up to the steel studs and the

replace standoffs using conventional

lumber. Consult local building codes for

specic requirements.

Due to high temperatures, non-combustible

backer board, such as cement board or its

equivalent, must be used to sheet in the front

of the replace, extending 12" below, 12”

above and 9 5/8" to the side of the framing

edge bars.(Fig.#13) Standard sheetrock (dry

wall) may be used beyond this.

If the backer board is not to be nished with

other non-combustible material such as tiles,

it is recommended that the instructions in

Fig.#13a be followed closely.

Fabricate and install appropriate ashing to

local building code.

Note: Installing unit without ashing

installed will void the warranty

Note: Provide proper drainage to divert

water underneath the unit

Chase Insulation: When installing this

replace against a non-insulated exterior

wall or chase, it is recommended that the

outer walls be insulated to the same degree

as other exterior walls.Do not place replace

directly against the insulation. Cover the

insulation and plastic vapour barrier with a

solid surface, such as dry wall (sheetrock).

Consult local codes. Do not insulate or use

plastic vapour barrier within the framing kit.

CAUTION: SEE FIGURE #9a BEFORE

PROCEEDING.

ALL OTHER FRAMING CAN

BE DONE WITH

CONVENTIONAL LUMBER

NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY

COMBUSTIBLE MATERIAL, ELECTRICAL WIRING,

INSULATION, PLASTIC VAPOR BARRIER OR GAS

PLUMBING WITHIN THE STEEL STUD FRAMING

STEEL STUD FRAMING KIT DIMENSIONS

(Supplied with replace)

Fig. #12

TCWS.54CODE 102813-40

Framing and Finishing

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