Weider WESY19511 Bedienungsanleitung

USER'S MANUAL

QUESTIONS?

As a manufacturer, we are com-

mitted to roviding com lete

customer satisfaction. If you

have questions, or find there are

missing or damaged arts, we

will guarantee you com lete sat-

isfaction through direct assis-

tance from our factory.

TO AVOID DELAYS, PLEASE

CALL DIRECT TO OUR TOLL-

FREE CUSTOMER HOT LINE.

The trained technicians on our

customer hot line will rovide

immediate assistance, free of

charge to you.

CUSTOMER HOT LINE:

1-800-999-3756

Mon.–Fri., 6 a.m.–6 .m. MST

Model No. WESY19511

Serial No.

Write the serial number in the

space above for reference.

Serial Number Decal

CAUTION

Read all recautions and instruc-

tions in this manual before using

this equi ment. Save this manual

for future reference.

Visit our website at

www.weiderfitness.com

new products, prizes,

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TABLE OF CONTENTS

IMPORTANT PRE AUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

WEIGHT RESISTAN E HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

TROUBLESHOOTING AND MAINTENAN E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

ABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

ORDERING REPLA EMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back over

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back over

Note: A PART IDENTIFI ATION HART is attached to the center of this manual. Remove the PART

IDENTIFI ATION HART before beginning assembly.

WEIDER is a registered trademark of I ON Health & Fitness, Inc.

WARNING: To reduce the risk of serious injury, read the following im ortant recautions

before using the weight system.

IMPORTANT PRECAUTIONS

WARNING: Before beginning this or any exercise rogram, consult your hysician. This

is es ecially im ortant for ersons over the age of 35 or ersons with re-existing health roblems.

Read all instructions before using. ICON assumes no res onsibility for ersonal injury or ro erty

damage sustained by or through the use of this roduct.

1. Read all instructions in this manual and in

the accom anying literature before using the

weight system.

2. It is the res onsibility of the owner to ensure

that all users of the weight system are ade-

quately informed of all recautions.

3. The weight system is intended for home use

only. Do not use the weight system in any

commercial, rental, or institutional setting.

4. Use the weight system only on a level sur-

face. Cover the floor beneath the weight sys-

tem to rotect the floor.

5. Make sure all arts are ro erly tightened

each time you use the weight system.

Re lace any worn arts immediately.

6. Kee children under 12 and ets away from

the weight system at all times.

7. Kee hands and feet away from moving arts.

8. Always wear athletic shoes for foot rotec-

tion.

9. Always stand on a foot late when erform-

ing an exercise that could cause the weight

system to ti .

10. The weight system is designed to su ort a

maximum user weight of 300 ounds.

11. Always disconnect the lat bar from the

weight system when erforming an exercise

that does not use the lat bar.

12. Make sure that the cables remain on the ul-

leys at all times. If the cables bind while you

are exercising, sto immediately and make

sure that the cables are on all of the ulleys.

13. Never release the ress arm, butterfly arms,

leg lever, lat bar, or nylon stra while weights

are raised. The weights will fall with great

force.

14. If you feel ain or dizziness at any time while

exercising, sto immediately and begin cool-

ing down.

15. The decals shown below have been laced

on the weight system in the location shown

on age 4. If a decal is missing or illegible,

call our toll-free Customer Hot Line at

1-800-999-3756 and order a free re lacement

decal. A ly the decal in the location shown.

Keep hands and

fingers clear of

this area.

Decal 2

Decal 1

BEFORE YOU BEGIN

ASSEMBLED

DIMENSIONS:

Height: 76 in.

Width: 37 in.

Length: 48 in.

Foot Plate

Low Pulley Station

High Pulley Station

Left Side

Right Side

Lat Bar

Decal 1

Decal 2

Leg Lever

Butterfly Arms

Press Arm

Preacher Pad

Weight Stack

Seat

Backrest

Weight Pin

Thank you for selecting the versatile WEIDER®8525

weight system. The WEIDER®8525 offers a selection

of weight stations designed to develop every major

muscle group of the body. Whether your goal is to tone

your body, build dramatic muscle size and strength, or

improve your cardiovascular system, the WEIDER®

8525 will help you to achieve the specific results you

want.

For your benefit, read this manual carefully before

using the WEIDER®8525 weight system. If you have

additional questions, please call our ustomer Service

Department toll-free at 1-800-999-3756, Monday

through Friday, 6 a.m. until 6 p.m. Mountain Time

(excluding holidays). To help us assist you, please

note the product model number and serial number

before calling. The model number is WESY19511. The

serial number can be found on a decal attached to the

weight system (see the front cover of this owner's

manual).

Before reading further, please review the drawing

below and familiarize yourself with the parts that are

labeled.

Note: The terms “right side” and “left side”

are determined relative to a erson sitting

on the seat; they do not corres ond to right

and left on the drawings in the manual.

High Side of Bracket

51 14

1. Before beginning assembly, be sure that you

have read and understand the information in

the box above.

Press a 50mm Square Outer ap (51) onto each

end of the Stabilizer (5). Press a 50mm Square

Inner ap (27) into the end of the Base (4).

Insert two M8 x 67mm arriage Bolts (14) up

through the Stabilizer (5). Insert two M8 x 63mm

arriage Bolts (1) up through the Base (4).

Slide the indicated end of the Base (4) onto the

M8 x 67mm arriage Bolts (14) in the Stabilizer

(5). Slide the Rear Upright (56) onto the arriage

Bolts. Hand tighten an M8 Nylon Locknut (3) onto

each arriage Bolt. The high side of the brack-

et on the Rear U right must be on the side

shown. Do not tighten the Nylon Locknuts yet.

Frame Assembly

•Assembly requires two people.

•Place all parts in a cleared area and remove the

packing materials. Do not dispose of the packing

materials until assembly is completed.

•Tighten all parts as you assemble them, unless

instructed to do otherwise.

•As you assemble the weight system, make sure

all parts are oriented as shown in the drawings.

•For help identifying small parts, use the PART

IDENTIFI ATION HART at the center of this

manual.

The following tools (not included) are required

for assembly:

• Two adjustable wrenches

• One rubber mallet

• One standard screwdriver

• One Philli s screwdriver

• Lubricant, such as grease or etroleum jelly,

and soa y water.

Assembly will be more convenient if you have a

socket set, a set of open-end or closed-end

wrenches, or a set of ratchet wrenches.

Make Things Easier for Yourself

Everything in this manual is designed to ensure

that the weight system can be assembled suc-

cessfully by anyone. However, it is important to

realize that the weight system has many parts

and that the assembly process will take time.

Most people find that by setting aside plenty of

time, assembly will go smoothly.

ASSEMBLY

2. Slide the Front Upright (42) onto the M8 x 63mm

arriage Bolts (1) in the Base (4). Hand tighten

an M8 Nylon Locknut (3) onto each arriage Bolt.

Do not tighten the Nylon Locknuts yet.

Press a 25mm Square Inner ap (65) into the

Front Upright (42).

3. Press a 50mm Square Inner ap (27) into each

end of the Top Frame (55). Press a 38mm Square

Inner ap (44) into each end of the crossbar on

the Top Frame. Press two 25mm Round Inner

aps (49) into the top of the crossbar.

Attach the Top Frame (55) to the Front Upright

(42) and the Rear Upright (56) with four M8 x

65mm Bolts (11), four M8 Washers (8), and four

M8 Nylon Locknuts (3).

Tighten the Nylon Locknuts used in ste s 1–3.

4. Set two Weight Bumpers (19) onto the bracket on

the Base (4) as shown.

Stack the six Weights (25) on the Weight

Bumpers (19). Be sure that all of the Weights are

turned so the large pin grooves are on the bottom

of the Weights and on the same side of the

weight stack. Be careful not to ti the stack of

Weights.

11 11

56 42

rossbar

Pin Groove

Bracket

5. Press the Weight Tube Bumper (64) into the end

of the Weight Tube (63). Insert the Weight Tube

into the stack of Weights (25). Be sure that the

pins on the Weight Tube are resting in the pin

grooves in the upper Weight.

Lubricate the insides of the holes in the Top

Weight (76). Set the Top Weight onto the stack of

Weights (25).

Insert both Weight Guides (62) into the stack of

Weights (25). Be sure that the holes in the

Weight Guides are at the to , as shown.

6. Attach the upper ends of the Weight Guides (62)

to the Top Frame (55) with the M8 x 150mm Bolt

(60), two 13mm x 19mm Spacers (61), and an

M8 Nylon Locknut (3).

Be sure that the Pulley Bracket (20) is in front

of the right Weight Guide (62) as shown.

Lubricate

Pin Groove

60 20

Tube

Welded

Spacers

Lubricate

Holes

Arm Assembly

7. Press a 25mm x 22mm Plastic Bushing (75) onto

each welded spacer on the Press Frame (17).

Slide the Press Frame into place on the Base (4).

Note: This will be a tight fit. The Plastic

Bushings should fit onto each end of the indi-

cated tube in the Base. Be sure that the 90mm

Pulley (15) is on the indicated side.

Lubricate the M10 x 195mm Bolt (59). Attach the

Press Frame (17) to the Base (4) with the Bolt

and an M10 Nylon Locknut (21). Do not over-

tighten the Locknut; the Press Frame must be

able to ivot freely.

8. Press a 38mm Square Inner ap (44) into the top

of a Press Arm (46). Press a 25mm Round Inner

ap (49) into each end of the handle on the

Press Arm.

Attach the Press Arm (46) to one side of the

Press Frame (17) with two M8 x 62mm Bolts (22)

and two M8 Nylon Locknuts (3).

Assemble the other Press Arm (46) in the same

manner.

9. Identify the Right Arm (48) and the Left Arm (47).

Note the position of the welded bracket on each

Arm. Arm identification is very im ortant for

ste 10.

Note: The “V”-Pulleys (6), Long able Traps (50),

M10 x 60mm Bolts (7), and M10 Nylon Locknuts

(21) are pre-attached. These have been shown

disassembled for easy part identification.

10. Lubricate both axles on the Top Frame (55).

Press a 28mm x 63mm Plastic Bushing (74) into

the Right Arm (48). Slide the Right Arm onto the

right axle on the Top Frame (55). Note: Be care-

ful not to confuse the Right Arm with the Left

Arm (47); refer to ste 9 to identify the Right

Arm. Be sure that the u er end of the Right

Arm is behind the indicated bracket on the

To Frame.

Tap two 25mm Retainers (69) and a 25mm

Round over ap (70) onto the right axle. Be

sure that the teeth on the Retainers bend

toward the Cover Ca , as shown in the inset

drawing.

Attach the Left Arm (47) in the same manner.

Press a 38mm Square Inner ap (44) into the

lower ends of the Right and Left Arms (47, 48).

Wet the end of each Arm with soapy water, and

slide a Large Foam Pad (45) onto the Arm.

Bracket

Lubricate

Welded

Brackets

11. During steps 11 through 24, refer to the ABLE

DIAGRAM on page 20 of this manual to verify

proper cable routing. Before beginning this sec-

tion, identify the Long able (23) and the Short

able (58) by comparing the lengths of the

cables.

IMPORTANT: While assembling the cables, do

not overtighten the bolts and nuts securing

the ulleys. The ulleys must be able to turn

freely.

12. Locate the Long Cable (23). Route the Long

able around the indicated 90mm Pulley (15)

attached to the Top Frame (55). Be sure that the

Cable is between the Pulley and the hook and

that the end of the Cable with the ball is on

the indicated side of the hook. Tighten the M10

x 90mm Bolt (77) and the M10 Nylon Locknut

(not shown).

13. Wrap the Long able (23) around a “V”-Pulley

(6). Attach the “V”-Pulley and a Long able Trap

(50) to the indicated bracket on the Front Upright

(42) with an M10 x 60mm Bolt (7) and an M10

Nylon Locknut (21). Be sure that the Long

Cable Tra is ositioned to hold the Cable in

lace.

14. Route the Long able (23) around the “V”-Pulley

(6) on the Left Arm (47). Be sure that the Cable

is in the groove of the Pulley and that the

Long Cable Tra (50) is ositioned to hold the

Cable in lace. Tighten the M10 x 60mm Bolt (7)

and the M10 Nylon Locknut (not shown).

Hook

Ball

Cable Assembly

15. Route the Long able (23) around the “V”-Pulley

(6) on the Right Arm (48). Be sure that the

Cable is in the groove of the “V”-Pulley and

that the Long Cable Tra (50) is turned to hold

the Cable in lace. Tighten the M10 x 60mm

Bolt (7) and the M10 Nylon Locknut (not shown).

16. Route the Long able (23) around the 90mm

Pulley (15) attached to the Pulley Bracket (20).

Be sure that the Cable is in the groove of the

Pulley and that the Cable Tra (66) is turned

to hold the Cable in lace. Tighten the M10 x

45mm Bolt (80) and the M10 Nylon Locknut (not

shown).

Be sure that the M8 x 115mm Bolt (68) is properly

tightened and that the Pulley Bracket (20) can

move freely.

17. See the inset drawing. Attach a 90mm Pulley (15)

and a able Trap (66) to the indicated hole in the

Long “U”-Bracket (57) with an M10 x 50mm Bolt

(12) and an M10 Nylon Locknut (21). Be sure

that the Cable Tra is inside the “U”-Bracket.

Note: This may come re-assembled.

Route the Long able (23) between the 90mm

Pulley (15) and the able Trap (66). Be sure that

the Cable is in the groove of the Pulley and

that the Cable and Pulley move smoothly.

18. Note: The 90mm Pulley (15) in this drawing is

re-assembled. It is shown disassembled for

easy art identification.

Route the Long able (23) around the 90mm

Pulley (15) attached to the bracket on the Top

Frame (55). Tighten the M10 x 45mm Bolt (80)

and the M10 Nylon Locknut (21). Be sure that

the Cable is in the groove of the Pulley and

that the Cable and Pulley move smoothly.

50 76

Bracket

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