Weider WESY19611 Bedienungsanleitung

USER’S MANUAL

Model No. WESY19611

Serial No.

Write the serial number in the

space above for reference.

Patent Pending

CAUTION

Read all precautions and instruc-

tions in this manual before using

this equipment. Save this manual

for future reference.

Serial Number Decal

Visit our website at

www.weiderfitness.com

new products, prizes,

fitness tips, and much more!

QUESTIONS?

If you have questions, or if there

are missing or damaged parts,

we will guarantee complete sat-

isfaction through direct assis-

tance from our factory.

TO AVOID DELAYS, PLEASE

CALL DIRECT TO OUR TOLL-

FREE CUSTOMER HOT LINE.

The trained technicians on our

customer hot line will provide

immediate assistance, free of

charge.

CUSTOMER HOT LINE:

1-800-999-3756

Mon.–Fri., 6 a.m.–6 p.m. MST

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: An EXPLODED DRAWING/PART LIST and a PART IDENTIFICATION CHART are attached in the center

of this manual. Remove the EXPLODED DRAWING/PART LIST and the PART IDENTIFICATION CHART before

beginning assembly.

WEIDER is a registered trademark of ICON Health & Fitness, Inc.

TABLE OF CONTENTS

1. Read all instructions in this manual and in

the accompanying literature before using the

weight system. Use the weight system only

as described in this manual.

2. It is the responsibility of the owner to ensure

that all users of the weight system are ade-

quately informed of all precautions.

3. The weight system is intended for home use

only. Do not use the weight system in any

commercial, rental, or institutional setting.

4. Use the weight system only on a level sur-

face. Cover the floor or carpet beneath the

weight system to protect the floor.

5. Make sure that all parts are properly tight-

ened each time you use the weight system.

Replace any worn parts immediately.

6. Keep children under 12 and pets away from

the weight system at all times.

7. The weight system is designed to be used by

only one person at a time, and support a

maximum user weight of 250 pounds.

8. Keep hands and feet away from moving parts.

9. Always wear athletic shoes for foot protection.

10. Never release the press arm, butterfly arms,

leg lever, lat bar, leg press plate, or nylon

strap while weights are raised. The weights

will fall with great force.

11. Always stand on the foot plate when per-

forming an exercise that could cause the

weight system to tip.

12. Always disconnect the lat bar from the

weight system when performing an exercise

that does not use the lat bar.

13. Make sure that the cables remain on the pul-

leys at all times. If the cables bind while you

are exercising, stop immediately and make

sure that the cables are on all of the pulleys.

14. When using the press plate, adjust the press

adjustment tube using an adjustment hole

that corresponds to your height. If you are 6

feet tall or taller, use one of the three adjust-

ment holes farthest away from the press plate.

If you are under 6 feet tall, use one of the four

adjustment holes closest to the press plate.

15. If you feel pain or dizziness at any time while

exercising, stop immediately and begin cool-

ing down.

16. Four warning decals have been placed on

the weight system in the locations shown on

page 4. If a decal is missing or illegible,

please call our Customer Service Department

toll-free at 1-800-999-3756, Monday through

Friday, 6 a.m. until 6

p.m. Mountain Time, to

order a free replace-

ment decal. Apply the

replacement decal in

the location shown.

WARNING: To reduce the risk of serious injury, read the following important precautions

before using the weight system.

WARNING: Before beginning this or any exercise program, consult your physician. This

is especially important for persons over the age of 35 or persons with pre-existing health problems.

Read all instructions before using. ICON assumes no responsibility for personal injury or property

damage sustained by or through the use of this product.

IMPORTANT PRECAUTIONS

Keep hands and

fingers clear of

this area.

Decal 1

Decal 3

Decal 2

• Keep clear of

this area.

Decal 4

BEFORE YOU BEGIN

ASSEMBLED

DIMENSIONS:

Height: 76 in.

Width: 37 in.

Length: 48 in.

Leg Press Plate

Rocker Arm

Low Pulley Station

Foot Plate

High Pulley Station

Lat Bar

Leg Lever

Butterfly Arms

Press Arm

Weight Stack

Resistance Cylinder

Seat

Backrest

Warning Decal 1

Warning Decal 3

Warning Decal 4

Warning

Decal 2

Lat Bar Holder

Congratulations for selecting the versatile WEIDER®

265 weight system. The WEIDER®265 offers a variety

of weight stations designed to develop every major

muscle group of the body. Whether your goal is to tone

your body, build dramatic muscle size and strength, or

improve your cardiovascular system, the WEIDER®265

will help you to achieve the specific results you want.

For your benefit, read this manual carefully before

using the weight system. If you have additional ques-

tions, please call our Customer Service Department

toll-free at 1-800-999-3756, Monday through Friday, 6

a.m. until 6 p.m. Mountain Time (excluding holidays).

To help us assist you, please note the product model

number and serial number before calling. The model

number is WESY19611. The serial number can be

found on a decal attached to the weight system (see

the front cover of this manual).

Before reading further, please review the drawing

below and familiarize yourself with the parts that are

labeled.

Make sure you have the following tools:

• Two adjustable wrenches

• One standard screwdriver

• One phillips screwdriver

• One rubber mallet

• You will also need grease or petroleum jelly, and a

small amount of soapy water.

Note: Assembly will be more convenient if you have

a socket set, a set of open-end or closed-end

wrenches, or a set of ratchet wrenches.

How to Identify Parts

To help you identify the small parts used in assembly,

we have included a PART IDENTIFICATION CHART

in the center of this manual. Place the chart on the

floor and use it to identify parts during each assem-

bly step. Note: Some small parts may have been

pre-attached. If a part is not in the parts bag,

check to see if it has been pre-attached.

How to Orient Parts

As you assemble the weight system, make sure that

all parts are oriented exactly as shown in the draw-

ings.

Tightening Parts

Tighten all parts as you assemble them, unless

instructed to do otherwise.

Questions?

If you have questions after reading the assembly

instructions, please call our Customer Service

Department at 1-800-999-3756.

Assembly Requires Two Persons

For your convenience and safety, assemble the

weight system with the help of another person.

Set Aside Enough Time

Due to the many features of the weight system, the

assembly process will require several hours. By

setting aside plenty of time and by deciding to

make the task enjoyable, assembly will go smoothly.

You may want to assemble the weight system over

a couple of evenings.

Select a Location for the Weight System

Because of its size and weight, the weight system

should be assembled in the location where it will be

used. Make sure that there is enough room to walk

around the weight system as you assemble it.

How to Unpack the Box

To make assembly as easy as possible, we have

divided the assembly process into four stages. The

parts needed for each stage are found in individual

bags. Important: Wait until you begin each stage

to open the bag for that stage. Place all parts of

the weight system in a cleared area and remove

the packing materials. Do not dispose of the pack-

ing materials until assembly is completed.

Make Assembly Easier for Yourself

Everything in this manual is designed to

ensure that the weight system can be assem-

bled successfully by anyone. Before begin-

ning assembly, make sure to read the

information on this page. This brief intro-

duction will save you much more time than

it takes to read it.

The Four Stages of the Assembly Process

Frame Assembly—You will begin by assembling

the base and the uprights that form the skeleton of

the weight system.

Arm Assembly—During this stage you will

assemble the arms and the leg lever.

Cable Assembly—During this stage you will

attach the cables and pulleys that connect the

arms and the leg lever to the weights.

Seat Assembly—During the final stage you will

assemble the seat and the backrest.

ASSEMBLY

51 51

1. Before beginning assembly, make sure that

you have read and understand the information

on page 5.

Press a 2” Square Outer Cap (51) onto each end

of the Stabilizer (5). Press a 2” Square Outer Cap

(51) onto the Base (4). Press a 2” Square Inner

Cap (76) into the Rear Upright (56).

See the inset drawing. Press a 2” Square Inner

Cap (76) into the other end of the Base (4). Insert

two 5/16” x 2 1/2” Carriage Bolts (1) up into the

Base.

Insert two additional 5/16” x 2 1/2” Carriage Bolts

(1) and a 3/8” x 3 1/2” Bolt (16) up into the Base

(4). Insert two 5/16” x 2 3/4” Carriage Bolts (94)

up into the Stabilizer (5).

Place a piece of tape over the head of the

seven bolts to hold them in place.

Slide the indicated end of the Base (4) onto the

5/16” x 2 3/4” Carriage Bolts (94) in the Stabilizer

(5). Slide the Rear Upright (56) onto the Carriage

Bolts. Hand tighten two 5/16” Nylon Locknuts (3)

onto the Carriage Bolts. Do not tighten the

Nylon Locknuts yet.

2. Slide the Front Upright (42) onto the 5/16” x

2 1/2” Carriage Bolts (1) in the Base (4). Hand

tighten two 5/16” Nylon Locknuts (3) onto the

Carriage Bolts. Do not tighten the Nylon

Locknuts yet.

FRAME ASSEMBLY

3. Press a 2” Square Inner Cap (76) into the indicat-

ed end of the Top Frame (55). Press three 1 3/4”

Square Inner Caps (44) into the Top Frame.

Press two 1” Inner Caps (81) into the top of the

crossbar on the Top Frame.

Attach the Top Frame (55) to the Front Upright

(42) and the Rear Upright (56) with four 5/16” x

2 3/4” Bolts (11), the Long Support Plate (91), the

Short Support Plate (103), and four 5/16” Nylon

Locknuts (3) as shown.

Tighten all of the 5/16” Nylon Locknuts (3)

used in steps 1 to 3.

311 11

56 42

Crossbar

103

5. Slide a Weight Bumper (95) onto each Weight

Guide (62).

Lubricate the two outer holes in each of the

Weights (25). Slide the Weights onto the Weight

Guides (62). Make sure that the Weights are

turned so the pin grooves are on the indicated

side.

6. Place a piece of cardboard under each Weight

Guide (62) to protect the floor for this step.

Lift the upper ends of the Weight Guides (62) and

attach them to the Top Frame (55) with a 5/16” x

6” Bolt (60), two 1/2” x 7/8” Spacers (100), and a

5/16” Nylon Locknut (3).

100

Pin grooves

must be on

this side

4. Attach the two Weight Guides (62) to the Base (4)

with a 5/16” x 6” Bolt (60) and a 5/16” Nylon

Locknut (3). Make sure that the Weight Guides

are oriented so the weight stops are in the

indicated positions.

Weight

Stop

7. Press a 1” x 7/8” Plastic Bushing (75) onto each

welded spacer on the Press Frame (17). Slide the

Press Frame into place on the Base (4). Note:

This will be a tight fit. The Plastic Bushings

should fit onto each end of the indicated tube

in the Base. Make sure that the hole in the

Press Frame is on the indicated side.

Lubricate the 3/8” x 8” Bolt (59). Attach the Press

Frame (17) to the Base (4) with the Bolt and a

3/8” Nylon Locknut (21). Do not overtighten the

Nylon Locknut; the Press Frame must be able

to pivot freely.

Tube

Welded Spacers

Lubricate

Hole

ARM ASSEMBLY

8. Press a 1 3/4” Square Inner Cap (44) into the top

of a Press Arm (46). Press a 1” Round Inner Cap

(49) into the handle on the Press Arm.

Attach the Press Arm (46) to one side of the

Press Frame (17) with two 5/16” x 2 1/2” Bolts

(22) and two 5/16” Nylon Locknuts (3).

Assemble the other Press Arm (46) in the same

manner.

9. Identify the Right Arm (48) and the Left Arm (47).

Note the position of the welded bracket on each

Arm. Arm identification is very important for

step 10.

Attach a “V”-Pulley (6) and a Long Cable Trap

(50) to the Right Arm (48) with a 3/8” x 2 1/2” Bolt

(7) and a 3/8” Nylon Locknut (21). Do not tighten

the Nylon Locknut yet.

Attach a “V”-Pulley (6) and a Long Cable Trap

(50) to the Left Arm (47) in the same way.

10. Lubricate both axles on the Top Frame (55). Slide

the Right Arm (48) onto the right axle. Note: Be

careful not to confuse the Right Arm with the

Left Arm (47); refer to step 9 to identify the

Right Arm. Make sure that the upper end of

the Right Arm is behind the indicated bracket

on the Top Frame.

Tap two 1” Retainers (69) and a 1” Round Cover

Cap (70) onto the right axle. Make sure that the

teeth on the Retainers bend toward the Cover

Cap, as shown in the inset drawing.

Attach the Left Arm (47) in the same manner.

Press two 1 3/4” Square Inner Caps (44) into the

lower ends of the Right and Left Arms (47, 48).

Wet the lower end of each Arm with soapy water.

Slide a 10” Pad (45) onto the lower end of each

Arm.

Bracket

Lubricate

Axles 45

Welded

Brackets

11. Press a 1 3/4” Square Inner Cap (44) into the Seat

Frame (36). Attach a Bumper (73) to the Seat

Frame with a #8 x 3/4” Tap Screw (65).

Slide the Seat Frame (36) onto the 5/16” x 2 1/2”

Carriage Bolts (1) in the Base (4). See the inset

drawing. The indicated bracket on the Seat

Frame must be behind the Press Frame (17).

Hand tighten a 5/16” Nylon Locknut (3) onto each

Carriage Bolt. Do not tighten the Nylon Locknuts

yet.

Attach the Seat Frame (36) to the Front Upright

(42) with two 5/16” x 2 3/4” Bolts (11), two 5/16”

Washers (8), and two 5/16” Nylon Locknuts (3).

Tighten the four 5/16” Nylon Locknuts (3) used

in this step.

12. Attach a Bumper (73) to the Rocker Arm (32) with a

#8 x 3/4” Tap Screw (65).

Lubricate a 3/8” x 3 1/4” Bolt (68). Attach the

Rocker Arm (32) to the Base (4) with the Bolt and a

3/8” Nylon Locknut (21). Do not overtighten the

Nylon Locknut; the Rocker Arm must be able to

pivot freely.

13. Press a 1 3/4” Square Inner Cap (44) into each end

of the Leg Lever (29).

Lubricate a 3/8” x 2 1/2” Bolt (7). Attach the Leg

Lever (29) to the Rocker Arm (32) with the Bolt and

a 3/8” Nylon Jamnut (33). Do not overtighten the

Nylon Jamnut; the Leg Lever must be able to

pivot freely.

Bracket

Lubricate

44 7

Lubricate

14. During steps 15 through 44, refer to the CABLE

DIAGRAMS on page 23 of this manual to verify

proper cable routing. Before beginning this sec-

tion, identify the High Cable (23), the Low Cable

(19), the Press Cable (58), and the Resistance

Cable (27) by comparing the ends and lengths of

the cables. IMPORTANT: While assembling the

cables, do not overtighten the bolts and nuts

securing the pulleys; the pulleys must be able

to turn freely.

15. Identify the High Cable (23). Wrap the High

Cable around a 3 1/2” Pulley (15). Attach the

Pulley to the Top Frame (55) with a 3/8” x 3 3/4”

Bolt (71) and a 3/8” Nylon Locknut (21). Make

sure that the end of the Cable with the ball is

on the indicated side of the Pulley and that

the Cable is between the Pulley and the hook

(not shown).

16. Wrap the High Cable (23) around a “V”-Pulley (6).

Attach the Pulley and a Long Cable Trap (50) to

the top bracket on the Front Upright (42) with a

3/8” x 2 1/2” Bolt (7) and a 3/8” Nylon Locknut

(21). Make sure that the Cable Trap is posi-

tioned to hold the Cable in place.

17. Route the High Cable (23) around the “V”-Pulley

(6) on the Left Arm (47) and then around the “V”-

Pulley on the Right Arm (48). Make sure that the

Cable is in the grooves of the Pulleys and that

the Long Cable Traps (not shown) are posi-

tioned to hold the Cable in place. Properly

tighten the 3/8” x 2 1/2” Bolts (not shown) and the

3/8” Nylon Locknuts (not shown) attaching the

“V”-Pulleys.

23 71

Hook

Ball

121”

161”

116 1/2”

148”

CABLE ASSEMBLY

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