Weider WESY85104 Bedienungsanleitung

USER'S MANUAL

QUESTIONS?

As a manufacturer, we are com-

mitted to providing complete

customer satisfaction. If you have

questions, or find there are miss-

ing or damaged parts, we will

guarantee you complete satisfac-

tion through direct assistance

from our factory.

TO AVOID UNNECESSARY

DELAYS, PLEASE CALL DIRECT

TO OUR TOLL-FREE CUSTOMER

HOT LINE. The trained techni-

cians on our customer hot line

will provide immediate assis-

tance, free of charge to you.

CUSTOMER HOT LINE:

1-800-999-3756

Mon.–Fri., 6 a.m.–6 p.m. MST

Model No. WESY85104

Serial No.

(Write the serial number in the space

above for reference.)

Serial Number Decal

CAUTION

Read all precautions and instruc-

tions in this manual before using

this equipment. Save this manual

for future reference.

Visit our website at

www.weiderfitness.com

new products, prizes,

fitness tips, and much more!

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: a PART IDENTIFICATION CHART is attached to the center of this manual. Remove the PART

IDENTIFICATION CHART before beginning assembly.

WARNING: To reduce the risk of serious injury, read the following important precautions

before using the home gym system.

IMPORTANT PRECAUTIONS

WARNING: Before beginning this or any exercise program, consult your physician. This

is especially important for persons over the age of 35 or persons with pre-existing health problems.

Read all instructions before using. ICON assumes no responsibility for personal injury or property

damage sustained by or through the use of this product.

1. Read all instructions in this manual and in

the accompanying literature before using the

home gym system.

2. It is the responsibility of the owner to ensure

that all users of the home gym system are

adequately informed of all precautions.

3. The home gym system is intended for home

use only. Do not use the home gym system

in any commercial, rental, or institutional set-

ting.

4. Use the home gym system only on a level

surface. Cover the floor or carpet beneath

the home gym system for protection.

5. IMake sure all parts are properly tightened

each time you use the home gym system.

Replace any worn parts immediately.

6. Keep children under 12 and pets away from

the home gym system at all times.

7. Always wear athletic shoes for foot protec-

tion.

8. Keep hands and feet away from moving parts.

9. Always stand on a foot plate when perform-

ing an exercise that could cause the home

gym system to tip.

10. Never release the press arm, butterfly arms,

leg lever, lat bar, or nylon strap while weights

are raised. The weights will fall with great

force.

11. Make sure that the cables remain on the pul-

leys at all times. If the cables bind while you

are exercising, stop immediately and make

sure that the cables are on all of the pulleys.

12. Always disconnect the lat bar from the home

gym system when performing an exercise

that does not use the lat bar.

13. The home gym system is designed to support

a a maximum user weight of 300 pounds.

14. If you feel pain or dizziness at any time while

exercising, stop immediately and begin cool-

ing down.

BEFORE YOU BEGIN

ASSEMBLED

DIMENSIONS:

Height: 76 in.

Width: 38 in.

Length: 53 in.

Foot Plate Low Pulley Station

High Pulley Station

Lat Bar

Leg Lever

Butterfly Arms

Press Arm

Weight Stack

Seat

Backrest

Weight Pin

Thank you for selecting the versatile WEIDER®8510

home gym system. The WEIDER®8510 offers a selec-

tion of weight stations designed to develop every

major muscle group of the body. Whether your goal is

to tone your body, build dramatic muscle size and

strength, or improve your cardiovascular system, the

WEIDER®8510 will help you to achieve the specific

results you want.

For your benefit, read this manual carefully before

using the WEIDER®8510 home gym system. If you

have additional questions, please call our Customer

Service Department toll-free at 1-800-999-3756,

Monday through Friday, 6 a.m. until 6 p.m. Mountain

Time (excluding holidays). To help us assist you,

please note the product model number and serial

number before calling. The model number is

WESY85104. The serial number can be found on a

decal attached to the home gym system (see the front

cover of this owner's manual).

Before reading further, please review the drawing

below and familiarize yourself with the parts that are

labeled.

ASSEMBLY

High Side of

Bracket

51 14

127

Before beginning assembly, carefully read the

following information and instructions:

•Place all parts of the home gym system in a

cleared area and remove the packing materials;

do not dispose of the packing materials until

assembly is completed.

•The assembly is divided into four stages: 1)

frame assembly, 2) press and butterfly arm

assembly, 3) cable and pulley assembly, and 4)

seat and backrest assembly. The hardware for

each stage is packaged separately.

•Wait until you begin each assembly stage to open

that parts bag.

•For help identifying the small parts used in

assembly, use the PART IDENTIFICATION

CHART located in the center of this manual.

Note: Some small parts may have been pre-

attached for shipping. If a part is not in the parts

bag, check to see if it has been pre-attached.

•As you assemble the home gym system, be sure

that all parts are oriented as shown in the

drawings.

•Tighten all parts as you assemble them, unless

instructed to do otherwise.

THE FOLLOWING TOOLS (NOT INCLUDED) ARE

REQUIRED FOR ASSEMBLY:

•Two (2) adjustable wrenches

•One (1) standard screwdriver

•One (1) phillips screwdriver

•One (1) rubber mallet

•Lubricant, such as grease or petroleum jelly,

and soapy water will also be needed.

Assembly will be more convenient if you have the

following tools: A socket set, a set of open-end or

closed-end wrenches, or a set of ratchet wrenches.

1. Before beginning assembly, be sure that

you have read and understand the infor-

mation in the box above.

Press a 2” Square Outer Cap (51) onto each

end of the Stabilizer (5). Press a 2” Square

Inner Cap (27) into the end of the Base (4).

Insert two 5/16” x 2 3/4” Carriage Bolts (14)

up through the Stabilizer (5). Insert two 5/16”

x 2 1/2” Carriage Bolts (1) up through the

Base (4).

Slide the indicated end of the Base (4) onto

the 5/16” x 2 3/4” Carriage Bolts (14) in the

Stabilizer (5). Slide the Rear Upright (56)

onto the Carriage Bolts. Hand tighten a 5/16”

Nylon Locknut (3) onto each Carriage Bolt.

The high side of the bracket on the Rear

Upright must be on the side shown. Do

not tighten the Nylon Locknuts yet.

FRAME ASSEMBLY

2. Slide the Front Upright (42) onto the 5/16” x

2 1/2” Carriage Bolts (1) in the Base (4).

Hand tighten a 5/16” Nylon Locknut (3) onto

each Carriage Bolt. Do not tighten the

Nylon Locknuts yet.

Press a 1” Square Inner Cap (65) into the

Front Upright (42).

3. Press a 2” Square Inner Cap (27) into each

end of the Top Frame (55). Press a 1 3/4”

Square Inner Cap (44) into each end of the

crossbar on the Top Frame. Press two Round

Inner Caps (78) into the top of the crossbar.

Attach the Top Frame (55) to the Front Upright

(42) and the Rear Upright (56) with four 5/16”

x 2 3/4” Bolts (11), four 5/16” Flat Washers

(8), and four 5/16” Nylon Locknuts (3).

Tighten all Nylon Locknuts used in steps 1

through 3.

4. Set two Weight Bumpers (19) onto the brack-

et on the Base (4) as shown.

Stack six Weights (25) on the Weight

Bumpers (19). Be sure that all of the Weights

are turned so the pin grooves are on the

same side. Be careful not to tip the stack

of Weights.

11 11

56 42

Crossbar

Pin Groove

4—Bracket

FRAME ASSEMBLYARM ASSEMBLY

5. Press the Weight Tube Bumper (64) into the

end of the Weight Tube (63). Insert the

Weight Tube into the stack of Weights (25).

Be sure that the pins on the Weight Tube are

resting in the pin grooves in the upper

Weight.

Lubricate the insides of the holes in the Top

Weight (76). Set the Top Weight onto the

stack of Weights (25).

Insert both Weight Guides (62) into the stack

of Weights (25). Be sure that the holes in

the Weight Guides are at the top, as

shown.

6. Attach the upper ends of the Weight Guides

(62) to the Top Frame (55) with the 5/16” x 6”

Bolt (60), two 1/2” x 3/4” Spacers (61), and a

Nylon Locknut (3).

Be sure that the Pulley Bracket (20) is in

front of the right Weight Guide (62) as

shown.

7. Press a 1” x 7/8” Plastic Bushing (75) onto

each welded spacer on the Press Frame (17).

Slide the Press Frame into place on the Base

(4). Note: This will be a tight fit. The

Plastic Bushings should fit onto each end

of the indicated tube in the Base. Be sure

that the pulleys are on the indicated side.

Lubricate the 3/8” x 8” Bolt (59). Attach the

Press Frame (17) to the Base (4) with the

3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).

Lubricate

60 20

4—Tube Welded

Spacers

Lubricate

Pulleys

Holes

ARM ASSEMBLY

8. Press a 1 3/4” Square Inner Cap (44) into the

top of a Press Arm (46). Press a 1” Round

Inner Cap (49) into each end of the handle on

the Press Arm. Attach the Press Arm to one

side of the Press Frame (17) with two 5/16” x

2 1/2” Bolts (22) and two 5/16” Nylon

Locknuts (3).

Assemble the other Press Arm (46) in the

same manner.

9. Identify the Right Arm (48) and the Left Arm

(47). Note the position of the welded bracket

on each Arm. Arm identification is very

important for step 10.

Note: The “V”-Pulleys (6), Long Cable Traps

(50), 3/8” x 2 1/2” Bolts (7), and 3/8” Nylon

Locknuts (21) are pre-attached. These have

been shown disassembled for easy part iden-

tification.

10. Lubricate both axles on the Top Frame (55).

Slide the Right Arm (48) onto the right axle.

Note: Be careful not to confuse the Right

Arm with the Left Arm (47); refer to step 9

to identify the Right Arm. Be sure that the

upper end of the Right Arm is behind the

indicated bracket on the Top Frame (55).

Tap two 1” Retainers (69) and a 1” Round

Cover Cap (70) onto the right axle. Be sure

that the teeth on the Retainers bend

toward the Cover Cap, as shown in the

inset drawing.

Attach the Left Arm (47) in the same manner.

Press 1 3/4” Square Inner Caps (44) into the

lower ends of the Right and Left Arms (47,

48). Wet the lower end of each Arm with

soapy water. Slide a 10” Pad (45) onto the

lower end of each Arm.

Bracket

Lubricate

Axle

Welded

Brackets 21

CABLE ASSEMBLY

11.During steps 11 through 25, refer to the

CABLE DIAGRAM on page 20 of this manual

to verify proper cable routing. Before begin-

ning this section, identify the Long Cable (23)

and the Short Cable (58) by comparing the

lengths and ends of the cables.

IMPORTANT: While assembling the cables,

do not overtighten the bolts and nuts

securing the pulleys. The pulleys must be

able to turn freely.

12. Locate the Long Cable (23). Route the Long

Cable around the indicated 3 1/2” Pulley (15)

attached to the Top Frame (55). Be sure that

the end of the Cable with the ball is on the

indicated side of the Pulley and that the

Cable is between the Pulley and the hook.

Tighten the 3/8” x 3 3/4” Bolt (71) and the 3/8”

Nylon Locknut (not shown).

13. Wrap the Long Cable (23) around a “V”-Pulley

(6). Attach the “V”-Pulley and a Long Cable

Trap (50) to the indicated bracket on the

Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)

and a 3/8” Nylon Locknut (21). Be sure that

the Long Cable Trap is positioned to hold

the Cable in place.

14. Route the Long Cable (23) around the “V”-

Pulley (6) on the Left Arm (47). Be sure that

the Cable is in the groove of the Pulley

and that the Long Cable Trap (50) is posi-

tioned to hold the Cable in place. Tighten

the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon

Locknut (not shown).

Hook

Ball 15

650

15. Route the Long Cable (23) around the “V”-

Pulley (6) on the Right Arm (48). Be sure

that the Cable is in the groove of the “V”-

Pulley and that the Long Cable Trap (50) is

turned to hold the Cable in place. Tighten

the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon

Locknut (not shown).

16. Route the Long Cable (23) around the 3 1/2”

Pulley (15) attached to the Pulley Bracket

(20). Be sure that the Cable is in the

groove of the Pulley and that the Cable

Trap (66) is turned to hold the Cable in

place. Tighten the 3/8” x 2” Bolt (12) and the

3/8” Nylon Locknut (not shown).

Be sure that the 5/16” x 5” Bolt (68) is proper-

ly tightened and that the Pulley Bracket (20)

can move freely.

17. See the inset drawing. Attach a 3 1/2” Pulley

(15) and a Cable Trap (66) to the indicated

hole in the Long “U”-Bracket (57) with a 3/8” x

2” Bolt (12) and a 3/8” Nylon Locknut (21). Be

sure that the Cable Trap is inside the “U”-

Bracket. Note: This may come pre-assem-

bled.

Route the Long Cable (23) around the 3 1/2”

Pulley (15) and through the Long “U”-Bracket

(57). Be sure that the Cable is in the

groove of the Pulley and that the Cable

and Pulley move smoothly.

18. Note: The Pulley (15) in this drawing is

pre-assembled. It is shown disassembled

for easy part identification.

Route the Long Cable (23) around the 3 1/2”

Pulley (15) attached to the bracket on the Top

Frame (55). Tighten the 3/8” x 2” Bolt (12)

and the 3/8” Nylon Locknut (21). Be sure that

the Cable is in the groove of the Pulley

and that the Cable and Pulley move

smoothly.

CABLE ASSEMBLY

50 76

21 12

Bracket

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