Whalen Laminate 44" High Console Bedienungsanleitung

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.

PLEASE READ AND KEEP FOR FUTURE REFERENCE.

Whalen Furniture Mfg., Inc. Page 1 Factory No. 16086

Laminate 44" High Console

Model # AVH-1

ADULT ASSEMBLY REQUIRED

If you have any questions regarding assembly or if you are missing parts, do not return this

item to the store where it was purchased. Please call our customer service number and have

your instructions and parts list ready to provide the model name, part name or factory number:

1-866-942-5362

Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday

Or visit our web site 24 hours a day, 7 days a week for product assistance at

www.whalenstyle.com

Or e-mail your request to [email protected]

LOT NUMBER:

DATE PURCHASED: / /

Model # AVH-1

Please call for replacement parts or assistance: 1-866-942-5362

Whalen Furniture Mfg., Inc. Page 2 Factory No. 16086

MANUFACTURER: Whalen Furniture Mfg., Inc.

CATALOG: Laminate 44" High Console (AVH-1)

DATE OF MANUFACTURE: March 2014

MADE IN CHINA

How to adjust the European adjustable hinges on doors

Shipping may cause doors to go out of alignment. If you find that the doors need to be

adjusted slightly, turn the appropriate screw as illustrated below.

1. TO ADJUST DOOR FORWARD OR BACKWARD.

2. TO ADJUST DOOR TO RIGHT OR TO LEFT.

3. TO ADJUST DOOR UP OR DOWN.

MAXIMUM RECOMMENDED WEIGHT LOADS

MAXIMUM LOAD 50 lb. (22.7 kg)

FITS UP TO MOST 50” FLAT PANEL TVs

MAXIMUM LOAD 135 lb. (61.2 kg)

PLACE TV BEHIND STOPPER

THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH

FLAT PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND

WEIGHT LIMITS. NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT PANEL

TVS OR EQUIPMENT. TO AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE CENTRE OF

THE UNIT; DO NOT ALLOW TV TO OVERHANG UNIT IN ANY DIMENSION. IMPROPERLY

POSITIONED FLAT PANEL TVS, OR FLAT PANEL TVS OR OTHER EQUIPMENT THAT EXCEED

RECOMMENDED SIZE AND WEIGHT LIMITS COULD FALL OFF OR BREAK THE UNIT,

CAUSING POSSIBLE SERIOUS INJURY.

Model # AVH-1

Please call for replacement parts or assistance: 1-866-942-5362

Whalen Furniture Mfg., Inc. Page 3 Factory No. 16086

Important

Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat

and non-abrasive surface. You will need the parts identified on page 4 & 5 of this instruction

manual.

NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH DOWELS. EXCESS GLUE CAN

BE WIPED OFF WITH DAMP CLOTH.

Insert Dowels at least half way by tapping lightly with a rubber mallet, IF NECESSARY.

CAM LOCK SYSTEM OPERATION

HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS

1. Screw the Cam Bolt into the threaded insert on the panel.

2. Insert the Cam Lock into the pre-drilled hole on the panel.

3. Make sure the Cam Lock pointed arrow is pointed towards the entry of the Cam Bolt.

4. Connect both panels together; making sure Cam Bolt goes into pre-drilled hole on the

end of panel with Cam Lock.

5. Once the Cam Bolt is connected inside the Cam Lock, take a Phillips screwdriver and

tighten the Cam Lock clockwise.

You are now ready to assemble the KD unit.

Model # AVH-1

Please call for replacement parts or assistance: 1-866-942-5362

Whalen Furniture Mfg., Inc. Page 4 Factory No. 16086

Parts and Hardware List

Please read completely through the instructions and verify that all listed parts and hardware are

present before beginning assembly.

A- Top Panel (1) B- Left Side Panel (1)

C- Right Side Panel (1) D- Bottom Panel (1)

E- Front Upper Stretcher (1) F- Front Bottom Stretcher (1) G- Back Bottom Stretcher (1)

H- Divider Panel (1) I- Adjustable Shelf (2)

J- Center Support (1) K- Back Panel (2)

L- Left Door (1) M- Right Door (1)

Model # AVH-1

Please call for replacement parts or assistance: 1-866-942-5362

Whalen Furniture Mfg., Inc. Page 5 Factory No. 16086

Parts and Hardware List

Please read completely through the instructions and verify that all listed parts and hardware are

present before beginning assembly.

(1) Cam Lock (2) Cam Bolt (3) Wood Dowel

(22+1 extra) (22+1 extra) (21+1 extra)

(4) 3/4” Bolt (5) 2” Wood Screw (6) 3/4” Ring Shank Screw

(4+1 extra) (6+1 extra) (24+1 extra)

(7) #5 x 5/8” Wood Screw (8) Magnetic Catch (9) Shelf Pin

(4+1 extra) (2) (8+1 extra)

(10) Knob w/Bolt (2) (11) Cable Control (2) (12) Glue (1)

Touch-up Pen (1) Tipping Restraint Hardware Kit (2)

(Inside Plastic Bag)

Tools required: Phillips screwdriver, Rubber Mallet, and Hammer (not provided).

Model # AVH-1

Please call for replacement parts or assistance: 1-866-942-5362

Whalen Furniture Mfg., Inc. Page 6 Factory No. 16086

Assembly Instructions

NOTE: Please do not fully tighten all bolts and screws until you finish assembling all parts.

Once assembled, go back and fully tighten all bolts and screws. This will make the assembly

easy.

1. Unpack the unit and confirm that you have all the hardware and required parts.

2. Place the Top Panel (A), Left & Right Side Panels (B & C), Bottom Panel (D) and Front

Bottom Stretcher (F) on a level and protective surface with the holes facing up. Securely

screw the Cam Bolts (2) into the designated small holes, as shown in detail #1. Make sure

the Cam Bolts are screwed straightly. Fully tighten with Phillips screwdriver.

Hardware required Sketch Qty.

(2) Cam Bolt (22)

Tools required: Phillips screwdriver

Model # AVH-1

Please call for replacement parts or assistance: 1-866-942-5362

Whalen Furniture Mfg., Inc. Page 7 Factory No. 16086

Assembly Instructions

3. Using the pilot holes as a guide, attach 2 Magnetic Catches (8) to both sides of the Divider

Panel (H) with four 5/8” Wood Screws (7). Tighten the screws with a Phillips screwdriver.

Make certain the magnetic plates point towards the front of the unit. See detail #2.

4. Insert 2 Wood Dowels (3) into the large holes pre-drilled on the bottom edge of Divider

Panel (H) as a guide. Tap in with a rubber mallet, if necessary. Make sure that you use a

small amount of glue on both ends of all dowels.

5. Align and attach the Divider Panel (H) to the Bottom Panel (D) using two 2” Wood Screws (5)

as shown in detail #2A. Make sure the magnetic plates face the front of the unit (the side

with cutouts is front). Securely tighten with a Phillips screwdriver.

6. Tightly screw the Center Support (J) into the threaded insert on the Bottom Panel (D). See

detail #2A.

Hardware required Sketch Qty.

(3) Wood Dowel (2)

(5) 2” Wood Screw (2)

(7) 5/8” Wood Screw (4)

(8)MagnetCatch (2)

Tools

uire

: Phillips screwdriver

Model # AVH-1

Please call for replacement parts or assistance: 1-866-942-5362

Whalen Furniture Mfg., Inc. Page 8 Factory No. 16086

Assembly Instructions

7. Insert 2 Wood Dowels (3) into the front end holes and 3 Cam Locks (1) into the side holes of

the Bottom Panel (D). DO NOT put dowels in the Cam Bolt holes. Make sure the pointed

arrow on the Cam Lock is facing out and pointing towards the entry of Cam Bolt.

8. Align and attach Front Bottom Stretcher (F) to the Bottom Panel (D) making sure the top

edges are flush with each other. Once the Cam Bolt is connected inside the Cam Lock, turn

the Cam Locks clockwise until they are tight. See detail #3.

9. Pick up Back Bottom Stretcher (G) and attach to the Bottom Panel (D) by using one Cam

Lock (1) and 2 Wood Dowels (3). Make sure the Cam Lock face inward. See detail #3.

*It is very important to use a small amount of glue on both ends of dowels.

Hardware required Sketch Qty.

(1)CamLock (4)

(3) Wood Dowel (4)

Tools required: Phillips screwdriver

Model # AVH-1

Please call for replacement parts or assistance: 1-866-942-5362

Whalen Furniture Mfg., Inc. Page 9 Factory No. 16086

Assembly Instructions

10.Insert 3 Wood Dowels (3) into the end holes and 4 Cam Locks (1) into the side holes on the

right of assembled base as shown in detail #4. Make sure the Cam Locks are oriented

properly.

11.Align and attach the Right Side Panel (C) to the Base by engaging all the Cam Locks (1)

(Refer to page #3 on Cam lock system operation supplement). See detail #4.

12.Attach Front Upper Stretcher (E) to the Right Side Panel (C) using a Cam Lock (1). Make

sure the Cam Lock points towards inside of unit. As shown in detail #4A.

13.Repeat the same process to attach the Left Side Panel (B).

14.Now, secure the Bottom Panel (D) to the Side Panels (B & C) by inserting and screwing four

2” Wood Screws (5) into the drilled holes at front side of the Bottom Panel. Securely tighten

with a Phillips screwdriver. See detail #4.

Model # AVH-1

Please call for replacement parts or assistance: 1-866-942-5362

Whalen Furniture Mfg., Inc. Page 10 Factory No. 16086

Assembly Instructions

15.Stand the unit upright.

16.Insert 9 Wood Dowels (3) into the top holes and 8 Cam Locks (1) into the side holes of the

last assembly. As shown in detail #5. DO NOT put dowels in the Cam Bolt holes.

17.Ask for assistance to position the Top Panel (A) in place. Make sure that all Cam Bolts are

connected inside Cam Locks simultaneously. Tighten all Cam Locks clockwise with a

Phillips screwdriver. See detail #5.

Hardware required Sketch Qty.

(1) Cam Lock (8)

(3) Wood Dowel (9)

Tools required: Phillips screwdriver

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