ATD Tools ATD-7500 Gebrauchsanweisung

Capacity: 3 Ton

Model: ATD-7500

ATD 3-Ton Jack Pack

Service Jack Model Number: ATD-7504

Capacity Min. Height Max Height

Jack Size

(L x W x H) Saddle Diameter Net Weight

3 Ton 5 3/8” 19 1/2” 26 3/4” x 13 3/8” x 7 1/4” 4 5/16” 78 LB

Jack Stands Model Number: ATD-7443

Capacity Min. Height Max Height Saddle Size Base (L x W) Net Weight

3 Ton 11-13/16” ”61/5-71 ”1x”2/1-3 BL157-11/16” x 6-15/16”

Contents:

Page: 1. Speci ca ons

2. Safety & Warning Informa on

3. 4. & 5. Setup, Opera on & Preven ve Maintenance

6. Inspec on, Storage & Troubleshoo ng

7. Exploded View & Replaceable Part Numbers

8. Warranty Informa on

era n

Instru ons & Parts Manual

- - - - --

ATD7500_rev_0417

Made in China to ATD Tools, Inc. Specications

Visit us at www.atdtools.com

WARNING: This product may contain chemicals, including lead, known to the State of California

to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

Capacity:3Ton

Model: ATD-7500

SAFETY & WARNING INFORMATION

Before opera ng this device, be sure to read all content within this manual, ensuring that you

understand the opera ng procedures, maintenance requirementsand all safety warnings.

The owner and/or operator shall have an understanding of the product, its opera ng

characteris cs, and safety opera ng instruc ons before opera ng this device. Safety

informa on shall be emphasized and understood. If the operator is not uent in English, the

product and safety instruc ons shall be read to and discussed with the operator in the

operator’s na ve language by the purchaser/owner or his designee, making sure that the

operator comprehendstheir contents.

Study, understand, and follow all instruc ons before opera ng this device.

Do not exceedthe ratedcapacity stated.

Use only on hard level surfaces.

This jack is to be used as a li ing device only. Immediately a er li ing, support the

vehicle with appropriate means.

Do not move or dolly the vehicle while it is on the jack.

Li only on areas o he vehicle as speci ed by the vehicle manufacturer.

No altera ons shall be made to this product.

Jack Stands are designed to support stated capacity. Stands should only be usedto

support par al loads that consist of one end of avehicle. Always use as a matched pair

to support one end of avehicle only.

Never use jack stands tosupport both ends or one side of a vehicle.

Use only one (1) pair of stands per vehicle.

Rated capacity is per pair only.

Rated capacity of this pair is 6000 lbs.

Failure to heed these markings may result in serious personal injury and/orproperty

damage.

This is the safety n con

symbol. This symbol will n fy you

of any poten al injury hazards.

Please follow all instruc ons that

follow this symbol to avoid possible

injuries or death.

Indicates a hazardous

situa on. If proper steps are

not followed, death or

serious injury could result.

IMPORTANT: READ ALL INSTRUCTIONS BEFORE USE

ACTIONS TO HELP PREVENT DANGEROUS SITUATIONS

WARNING

Capacity:3Ton

Model: ATD-7500

SETUP, OPERATION & PREVENTIVE MAINTENANCE

Prior to each use, visual inspec on (See Pg. 6) shall be made to the device by checking

for abnormal condi ons, such ascracked welds, leaks, and damaged, loose, or missing

parts.

Consult the vehicle owner’s manual to determinethe loca on of li points.

Be sure to set the vehicle in park with the emergency brake on and wheels securely

chocked.

Be sure thatthe vehicle and the jack areon a hard, levelsurface.

Service Jack

Assemble the upper sec on of the twopiece handle intothe lower sec on, line up the

holes, insert and ghten the screw.

Insert the bo om end of handle into handle fork and securely ghten the bolt and

washer. Ensure the handle canturn freely.

Jack Stands

Tools Required: Hammer & Punch (not included with set)

Insert the ratchet bar into the base frame withthe ratchet por on of the bar aligned

with the locking pawl.

Move the ratchet bar to its lowest posi on byraising the locking handle, disengaging

the stopper and slowing lowering the ratchet bar downward into the base.

Collar lock is achieved by simply pressing the press tab (See Pg. 5) inward using the

hammer and punch.This will prevent accidental loss of the ratchetbar.

Turn the handle/releasevalve clockwise to the closed posi on. Do not over ghten.

Posi on the jack under the speci ed li point.

Begin li ing by pumping the handle up and down.

Immediately a er li ing, insert safety pins into the appropriately rated jack stands and

Turn the handle/release valve slowly counterclockwise to lower the vehicle ontojack

stands.

SETUP

ASSEMBLY

LIFTING

support the vehicle. NEVER support the vehicle with only the jack.

Capacity:3Ton

Model: ATD-7500

SETUP, OPERATION & PREVENTIVE MAINTENANCE (Cont.)

Turn the handle/release valve clockwise to the closed posi on. Do not over ghten.

Pump the handle up and down to li vehicle o jack stands.

Remove the jack stands and safety pins. DO NOT get under or let anyone get under

the vehicle while lowering.

Turn the handle/releasevalve slowly counterclockwise to lower the vehicle ontothe

ground.

NOTICE: Use high grade hydraulic oil only. Never use brake uid, motor oil, transmission uid,

turbine oil or any other uids. ISO-VG22 or equivalent hydraulic oil is recommended.

CheckandReĮllOil

With the jack in thefully lowered, level posi on, if unit cover is provided, remove unit

cover, then remove oil ller plug.

Proper oil level should be just covering inner cylinder as seen fromthe oil ller plug hole.

Do not over ll. Always ll with new, clean hydraulic jack oil as recommended above.

Reinstall oil ller plug, then reinstall unit cover.

Lubr nandCleaning

Periodically clean and lubricate all moving partsand pivot points.

AirVentingProcedures

With the jack in thefully lowered posi on, release valve open, remove oil ller plug.

Pump the handle rapidly several mes. Reinstall oil ller plug.

Turn the handle/release valve clockwise to the closed posi on.

Pump the handle un l the li arm reaches maximum height and con nue to pump

several mes to remove trapped air in the system.

Turn the handle/release valve counterclockwise in onefull turn and lower li arm to the

lowest posi on. Use force on saddle if necessary.

Carefully and slowly loosen oil ller plug to release pressurized air.

Repeat above steps un l trapped air is completely vented.

LOWERING

SERVICE JACK MAINTENANCE

Capacity:3Ton

Model: ATD-7500

SETUP, OPERATION & PREVENTIVE MAINTENANCE (Cont.)

Inspect each standbefore use. Ensure all parts move freely. Only apply grease to the locking

handle pivot point of thisproduct and ensure allexcess grease is wiped away before stand is

used. If rust appears, sand away the rust areaand cover with appropriate u lity paint. Please

Any service jack that appears to be damaged in any way, is found to be worn, or operates

abnormally SHALL BE REMOVED FROM SERVICE UNTIL REPAIRED. It is recommended that

necessary repairs be made by a manufacturer’s or supplier’s authorized repair facility if repairs

are permi ed by the manufacturer or supplier.

Any jack stand that appears to be damaged, is found to be worn, or

operates abnormally in any way will be removed from service and destroyed

immediately.

Altera ons

Because of poten al hazards associated with this type of equipment, no altera ons shall be

made to the product.

Aachments and Adapters

Only a achments and/or adapters supplied by the manufacturer shall be used.

Oil Filler Plug

( Located on Reservoir)

Handle

Handle Fork

Caster

Front Wheel

Saddle

JACK STANDS

DAMAGED EQUIPMENT

Ratchet Bar

Tab

Collar

Locking Handle

Base

Safety Pin

note that there are no replacement parts available for this product.

Capacity:3Ton

Model: ATD-7500

INSPECTION, STORAGE & TROUBLESHOOTING

Visual inspec on shall be made before each use of the device by checking for abnormal

condi ons, such as cracked welds, leaks, anddamaged, loose, or missing parts.

Other inspec ons shallbe made per product opera ng instruc ons.

These devices shall be inspected immediately if the device is believed to have been

subjected to an abnormal load or shock. It is recommended that this inspec on be made

by a manufacturer’s or supplier’s authorized repair facility.

Owners and/or operators should be aware that repair of this service jack may require

specialized knowledge and facili es. It is recommended that an annual inspec on of the

product be made by amanufacturer’s or supplier’s authorized repair facility and that

any defec ve parts, decals, or safety labelsor signs be replaced with manufacturer’s or

supplier’s speci ed parts.

The service jack and jack stands should be stored in a dry loca on on a level surface.

Symptom Possible Causes Solu on

Jack will not li the load. 1. Release valve not ghtly

closed.

2. Low oil level.

3. Defec ve or worn internal

parts.

4. Load exceeds maximum

allowance.

1. Tighten release valve.

2. Check and add oil. Follow “Check

and Re ll Oil” instruc ons on Pg.4.

3. Discon nue use and contact a

local repair center.

4. Use a higher capacity jack.

Jack will not hold the load. 1. Release valve not ghtly

closed.

2. Power unit malfunc on.

1. Tighten release valve.

2. Discon nue use and contact a

local repair center.

Jack will not descend to

minimumheight, or will not

remain in lowered posi on.

1. Air trapped in system.

2. Reservoir oil over led. 1. Vent air out of system. Follow

“Air Ven ng Procedures” above.

2. Check and ensure proper oil level.

Follow “Check and Re ll Oil”

instruc on on Pg.4.

Jack will not li to max

height. 1. Low oil level. 1. Check and ensure proper oil level.

Follow “Check and Re ll Oil”

instruc ons above.

Jack will not func on

properly a er tried solu on. 1. Internal malfunc on or

structural damage. 1. Stop usage and contact an

authorized repair center.

INSPECTION

STORAGE

TROUBLESHOOTING

Capacity: 3 Ton

Model: ATD-7500

EXPLODED VIEW & REPLACEABLE PART NUMBERS

Item Part Number* Descrip on Qty

1LYD3D-100 Front wheel assembly 2

21elddaSB5.D3DYL

3LYD3D-101 Two Piece Handle 1

41tinUrewoP6.C3DYL

5LYD3D-102 Handle Fork Assembly 1

6LYD3D-103 Rear Caster Assembly 2

71gnirpSnruteR9-2DYL

8ATD-7443 3 Ton Jack Stands W/ Safety Pin 2

N/A 1lebaLtcudorPL-0057DTA

* Items not iden ed by part number are not available for replacement.

9Safety Pin With Chain 2

ZJ3H-PJ-5

N/A Oil Filler Plug (rubber) 1

LYD3F-100

Capacity:3Ton

Model: ATD-7500

WARRANTY INFORMATION

ONE YEAR LIMITED WARRANTY

For a period of one (1) year from your purchase date, ATD Tools Inc. will repair or

replace (at its option) without charge, your ATD product if it was purchased new and the product

has failed due to a defect in material or workmanship which you experienced during normal use

of the product. This limited warranty is your exclusive remedy.

To access the benefits of this warranty, contact ATD at 1-844-364-9922 for confirmation

that this warranty applies. Thereafter, you may be advised to return the product under warranty,

freight prepaid, to the ATD service department.

If this ATD product is altered, abused, misused, modified, or undergoes service by an

unauthorized technician, your warranty will be void. We are not responsible for damage to

ornamental designs you place on this ATD product and such ornamentation should not cover

any warnings or instructions or they may void the warranty. This warranty does not cover

scratches, superficial dents, and other abrasions to the paint finish that occur under normal use.

Subject to the law in your state:

(1) Your sole and exclusive remedy is repair or replacement of the defective product as

described above.

(2) ATD is not liable for any incidental damages, including but not limited to, lost profits and

unforeseeable consequences.

(3) The repair and replacement of this product under the express limited warranty described

above is your exclusive remedy and is provided in lieu of all other warranties, express or

implied. All other warranties, including implied warranties and warranties of

merchantability or fitness for a particular purpose are disclaimed and, if disclaimer is

prohibited, these warranties are limited to one year from your date of purchase of this

product.

Some states’ laws do not allow limited durations on certain implied warranties and some states’

laws do not allow limitations on incidental or consequential damages. You should consult the

law in your state to determine how your rights may vary.

ATD Tools, Inc.

160 Enterprise Drive

Wentzville, MO 63385

Toll Free Service Number 1-844-364-9922

Visit us at www.atdtools.com

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