Bradley MG-2/BIR3 Bedienungsanleitung

MG-2/BIR3

Express® Lavatory

System - MG Series

with Battery Infrared

Control

Installation

Instructions

P.O. Box 309, Menomonee Falls, WI 53052-0309

TEL. 1-800-BRADLEY FAX 262-251-5817

http://www.bradleycorp.com

Table of Contents

Pre-Installation Information . . . . . . . . . . . . . . . . . .2

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

Installation Instructions . . . . . . . . . . . . . . . . . . 5-11

Cleaning and Maintenance . . . . . . . . . . . . . . . . . .12

Assembly of Components . . . . . . . . . . . . . . . .13-15

Troubleshooting BIR3 Components . . . . . . . . . . .16

Solenoid Valve Parts . . . . . . . . . . . . . . . . . . . . . . .17

Vernatherm™ Valve Maintenance and Parts .18-19

Cleaning the Strainer . . . . . . . . . . . . . . . . . . . .18-19

•

215-1510 Rev. D; ECN 07-815

Page 1 of 19 8/23/07

IMPORTANT

Read this entire installation manual to ensure proper

installation.

Flush all the water supply lines before making connections.

Wall anchors used must have a minimum pull-out rating of

1,000 lbs.

File these instructions with the owner or maintenance

department.

Product warranties may be found under "Product

Information" on our web site at www.bradleycorp.com.

Express® Lavatory System - MG Series with Battery Infrared Control

MG-2/BIR3 Installation Instructions

2 8/23/07 Bradley Corporation • 215-1510 Rev. D; ECN 07-815

Pre-Installation Information

Barrier-free and ADA compliant - standard height mounting

The MG-2/BIR3 Express® Lavatory System with Battery Infrared Control must have a rim height no

higher than 34" above finished floor to be compliant with Americans with Disabilities Act (ADA).

When mounted at 34" rim height, the MG-2/BIR3 Express® meets ADA, ANSI and UFAS

requirements for barrier-free clearances, reaches and controls. Always check local codes and

ordinances for compliance.

Barrier-free and ADA compliant - juvenile height mounting

The MG-2/BIR3 Express® Lavatory System with Battery Infrared Control must have a rim height no

higher than 30" above finished floor to be compliant with Americans with Disabilities Act (ADA)

Accessibility Guidelines for Buildings and Facilities: Building Elements Designed for Children's

Use; Final Rule.

Texas Accessibility Standards compliant:

The MG-2/BIR3 Express® Lavatory System with Battery Infrared Control meets Texas Accessibility

standards (TAS) for barrier-free clearances, reaches and controls. Always check local codes and

ordinances for compliance.

Infrared sensor and solenoid

Each sprayhead is controlled by a separate sensor and solenoid valve, enabling each user to activate a

single flow of water. Each valve uses less than half the maximum of hot water allowed by the

ANSI/ASHRAE/IES 90A-1980 Standard.

Supplies required for installation:

• (8) 3/8" wall anchors, bolts and washers to mount frame and bowl

to wall (minimum pull-out rating of 1,000 lbs.)

• 1/2" NPT hot and cold supply piping and 1-1/2" NPT drain piping

• 1/2" NPT street elbow

Express® Lavatory System - MG Series with Battery Infrared Control

Installation Instructions MG-2/BIR3

Bradley Corporation • 215-1510 Rev. D; ECN 07-815 8/23/07

MG-2/BIR3 Express® Lavatory System Dimensions

27"

(686)

47"

(1194)

54"

(1372) 42"

(1067)

15"

(381)

*Subtract 4" from vertical dimensions for compliance with ADA guidelines for children's use.

22"

(559)

*39"

(991)

*33-1/2"

(851)

*29-1/2"

(749) *17-1/2"

(445)

21-1/2"

(546)

9-1/2"

(241)

(mm)

15"

(381)

Express® Lavatory System - MG Series with Battery Infrared Control

MG-2/BIR3 Installation Instructions

4 8/23/07 Bradley Corporation • 215-1510 Rev. D; ECN 07-815

Dimensions continued . . .

TAS Juvenile Height

Grades 6 thru 8 or 9

TAS Juvenile Height

Grades Pre-K thru 5 or 6

35-1/2"

(902)

30"

(762) 26"

(660) 14"

(356)

37-1/2"

(952)

32"

(813) 28"

(711) 16"

(406) FLOOR

FLOOR

(mm)

Express® Lavatory System - MG Series with Battery Infrared Control

Installation Instructions MG-2/BIR3

Bradley Corporation • 215-1510 Rev. D; ECN 07-815 8/23/07

Installation Instructions

Step 1: Rough in supplies and optional hot water heater

NOTE: See Figure 1 (below), 1a, 1b (for TAS on page 6) and Figure 2 (on page 7) when roughing

in the MG-2/BIR3 Express®.

IMPORTANT: Flush the supply lines before making connections. Debris in supply

lines will cause the valves to malfunction.

IMPORTANT: Dimensions shown in Figure 1 are for Standard Height Mounted

MG-2/BIR3 Express®.

1. Rough in 1/2" NPT hot and cold supply lines through wall at dimensions shown.

2. Rough in 1-1/2" NPT drain waste connection through wall at dimensions shown.

(102)

FLOOR

APPROX. DIMENSION

14"

(356)

14"

(356)

*28-1/4"

(718)

*25-3/4"

(654)

1/2" NPT HOT AND COLD

SUPPLIES OR TEMPERED

SUPPLY – STUB OUT 2"

1-1/2" NPT DRAIN

STUB OUT 2"

3/8" WALL ANCHORS (8) PLACES MIN. PULL-OUT

STRENGTH 1000 LBS. PER ANCHOR

*Juvenile Height Mounting:

Subtract 4" from vertical dimensions for compliance with ADA guidelines for children's use.

Figure 1

Standard Height Mounting CENTERLINE

OF FIXTURE

*24-1/2"

(654)

*26"

(660)

*31-1/2"

(800)

*19-1/2"

(495)

(102)4" (102)

25-1/2" (648)

APPROX. DIMENSION

25-1/2" (648)

A A

BB B

Express® Lavatory System - MG Series with Battery Infrared Control

MG-2/BIR3 Installation Instructions

6 8/23/07 Bradley Corporation • 215-1510 Rev. D; ECN 07-815

Figure 1a

TAS - Texas Accessibility

Standards:

Juvenile Height (grades

Pre-K thru 5 or 6)

(102)

FLOOR

APPROX. DIMENSION

14"

(356)

14"

(356)

24-3/4"

(629)

22-1/4"

(565)

1/2" NPT HOT AND COLD SUPPLIES OR TEMPERED SUPPLY – STUB OUT 2"

1-1/2" NPT DRAIN

STUB OUT 2"

3/8" WALL ANCHORS (8) PLACES MIN. PULL-OUT STRENGTH 1000 LBS. PER ANCHOR

CENTERLINE OF FIXTURE

21"

(533)

22-1/2"

(572)

28"

(711)

16"

(406)

(102)4" (102)

25-1/2" (648)

APPROX. DIMENSION

25-1/2" (648)

A A

BB B

Figure 1b

TAS - Texas Accessibility

Standards:

Juvenile Height (grades 6

thru 8 or 9)

(102)

FLOOR

APPROX. DIMENSION

14"

(356)

14"

(356)

26-3/4"

(679)

24-1/4"

(616)

1/2" NPT HOT AND COLD SUPPLIES OR TEMPERED SUPPLY – STUB OUT 2"

1-1/2" NPT DRAIN

STUB OUT 2"

3/8" WALL ANCHORS (8) PLACES MIN. PULL-OUT STRENGTH 1000 LBS. PER ANCHOR

CENTERLINE OF FIXTURE

23"

(584)

18"

(457)

(102)4" (102)

25-1/2" (648)

APPROX. DIMENSION

25-1/2" (648)

A A

BB B

30"

(762)

24-1/2"

(622)

Express® Lavatory System - MG Series with Battery Infrared Control

Installation Instructions MG-2/BIR3

Bradley Corporation • 215-1510 Rev. D; ECN 07-815 8/23/07

Installation Instructions continued . . .

Step 2: Rough in wall anchors

1. Install six 3/8" wall anchors with a minimum pull-out rating of 1,000 lbs. (supplied by installer)

at the locations marked (ref. location “B” shown in Figure 1, 1a or 1b on pages 5-6).

NOTE: The dimensions for the wall anchors at location “A” are for reference only.

2. On the back of the bowl, measure the distance between the 3/4" bowl mounting holes. Divide

this measurement in half. Measure and mark this dimension on the wall to the left of the

centerline and to the right of the centerline. Install two 3/8" wall anchors with a minimum pull-

out rating of 1,000 lbs. (supplied by installer) at the locations marked (ref. location “A” shown in

Figure 1, 1a or 1b on pages 5-6).

NOTE: The anchors will be used to mount the Express® MG-2/BIR3 bowl and frame to the wall.

Figure 2

1-1/2" NPT DRAIN

STUB OUT 2"

1/2" NPT HOT AND

COLD SUPPLIES OR

TEMPERED SUPPLY.

STUB OUT 2"

Express® Lavatory System - MG Series with Battery Infrared Control

MG-2/BIR3 Installation Instructions

8 8/23/07 Bradley Corporation • 215-1510 Rev. D; ECN 07-815

Installation Instructions continued . . .

Step 3: Mount frame to wall

1. Loosen, but do not remove the bottom three access panel screws.

2. Remove the two top access panel screws and washers securing the access panel to the frame and

remove the access panel (see Figure 3).

3. Position the frame with Terreon® End Caps attached, against the wall, ensuring that it is level.

IMPORTANT: Anchoring the frame to a wall that is not flat may cause the frame to

bend. If necessary, install shims to compensate for wall distortion.

4. Ensure that the back of the frame is flat against the wall. If wall is not flat, insert shims behind

the frame to ensure that it will not bend when anchored.

5. Once you have positioned the frame such that it is level and flat against the wall or shimmed, use

the 3/8" bolts and washers to mount the frame to the wall.

Figure 3

FRAME

STAINLESS STEEL

ACCESS PANEL

3/8" BOLTS AND WASHERS

(6) PLACES

TERREON®

END CAP

RIGHT

TERREON®

END CAP

LEFT

1/4" - 20 SCREWS

AND FINISHING

WASHERS

(5) PLACES

FRONT VIEW

Express® Lavatory System - MG Series with Battery Infrared Control

Installation Instructions MG-2/BIR3

Bradley Corporation • 215-1510 Rev. D; ECN 07-815 8/23/07

Installation Instructions continued . . .

Step 4: Install bowl assembly

IMPORTANT: See Figure 4 below when installing the bowl assembly. If the fixture

has soap option, refer to the soap system installation manual

215-1585 before installing the bowl assembly.

1. With someone to assist you, place the bowl assembly squarely onto the frame being careful not

to pinch tubing between bowl and frame.

2. Attach the front of the bowl assembly to the frame using the two 1/4-20 x 1/2" pan-head

screws and washers provided. Do not tighten screws at this time.

IMPORTANT: When bolting the bowl assembly to the wall, do not overtighten the

bolts. Overtightening bolts can damage the Terreon® material.

3. After the bowl assembly is attached to the frame, install the two 3/8" bolts and washers

(supplied by the installer) to bolt the bowl to the wall anchors. Do not overtighten bolts.

4. Tighten the screws installed in procedure #2 above to secure the bowl assembly to the frame.

Do not overtighten.

5. If necessary, adjust sprayhead body to fit closely to wall by adjusting sprayhead mounting bolts.

See Figure 8 on page 13 for sprayhead mounting bolt locations.

Figure 4

3/8" BOLT

AND WASHER

TERREON®

END CAP (R) TERREON®

END CAP (L)

FRAME SPRAYHEAD 3/8" BOLT

AND WASHER

BOWL

1/4"-20 x 1/2"

PAN HEAD

SCREWS AND

WASHERS

(2) PLACES

BACK VIEW

Express® Lavatory System - MG Series with Battery Infrared Control

MG-2/BIR3 Installation Instructions

10 8/23/07 Bradley Corporation • 215-1510 Rev. D; ECN 07-815

Installation Instructions continued . . .

Step 5: Connecting supply

1. Loosen but do not remove the two mounting screws holding the valve bracket to the frame. Slide

the valve bracket up until the larger cutout in the frame’s slot aligns with the screw head (see

Figure 5b). Then lift up to remove the valve bracket from the frame.

2. FOR HOT AND COLD SUPPLY: Attach the stop/check to the hot and cold water supply piping

from the wall. Connect the flexible hoses to the Vernatherm™ Mixing Valve and to the

stop/checks (see Figure 5a).

NOTE: The “H” on Vernatherm™ Mixing Valve indicates hot water supply inlet.

FOR SINGLE TEMPERED SUPPLY: Attach the stop/check to the 1/2" tempered supply line.

Connect the stop/check to the tempered line adapter with the flexible supply hose (Figure 5c).

3. Assemble the P-trap by connecting the 1-1/2" tubular pipe to the tailpiece and to the 1-1/2" drain

pipe stubbed out of the wall.

4. Install the strainer on the drain plug opening inside the bowl, and push the strainer firmly into

place. Secure the stainer with the screw provided.

Figure 5c

FLEXIBLE

SUPPLY HOSE

(TO SOLENOID

BRACKET)

TO SUPPLY LINE

Figure 5a

FLEXIBLE SUPPLY

HOSE

Vernatherm™

THERMOSTATIC

MIXING VALVE

FLEXIBLE

SUPPLY

HOSE

CONNECT TO

1/2" NPT HOT

WATER SUPPLY

CONNECT TO

1/2" NPT COLD

WATER SUPPLY

TEMPERED

LINE ADAPTER

(S39-685)

Figure 5b

SLOT IN

FRAME

VALVE BRACKET

MOUNTING SCREW

Hot and

Cold

Supplies

Single

Tempered

Supply

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