Clarke WBC400 Bedienungsanleitung

OPERATION & MAINTENANCE

INSTRUCTIONS

GC0116

BATTERY CHARGER-STARTER

MODEL NO: WBC240 & WBC400

PART NO: 6261505 & 6261515

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE Battery Charger/Starter.

Please read this manual thoroughly, before attempting to operate, and

carefully follow all instructions given.

It is vitally important that ALL precautions are taken, as specified, which will not

only provide protection for yourself and that of others around you, but will also

ensure that the Battery Charger will give you long and satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of

12 months from the date of purchase. Please keep your receipt as proof of

purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

If disposing of this product or any damaged components, do not dispose of

with general waste. This product contains valuable raw materials. Metal

products should be taken to your local civic amenity site for recycling of metal

products.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SPECIFICATIONS

Model Number WBC240 WBC400

Dimensions (D x W x H) 274 x 370 x 590 390 x 442 x 631

Weight 14.8 kg 24.65 kg

IP Rating IP20

Suitable Battery Type Lead Acid, GEL, WET, AGM with 12/24 voltages

Minimum Battery Size 5 AH

Maximum Battery Size 700 AH 1000 AH

Operating Temperature Range 0 to 40°C

Estimated Engine Capacity up to 2.5 L up to 3.5 L

Input Voltage @50Hz 230 V AC

Duty Cycle (Starting) 3 sec On / 120 sec Off

Max Input current

Starting @ 12V/24V 12V/25A and 24V/39A 12V/40A and 24V/75A

Charging @ 12V/24V 12V/4.6A and 24V/7A 12V/6A and 24V/10A

Open Circuit Voltage (Output)

Start @ 12V/24V 14.77/29.45V 15.98/31.91V

Charging 1@ 12V/24V 11.91/23.75V 9.98/19.80V

Charging 2 @ 12V/24V 10.48/20.92V 10.44 / 20.69V

Charging 3 @ 12V/24V 11.13/22.21V 10.91/21.69V

Timer Charge 4@12V/24V N/A 11.22/22.34V

Timer Charge 5@12V/24V N/A 11.79/23.55V

Timer Charge 6@12V/24V N/A 12.46/24.87V

Max Output Current

Starting @12V/24V 290/240A 420/350A

Charging @12V/24V 45/45 A 60/60A

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY PRECAUTIONS

PLEASE READ BEFORE USING THIS UNIT

1. Battery acid is very corrosive. If spilled, clean the area immediately and

wash with water. If battery acid comes into contact with the eyes, get

medical help immediately.

2. Do not expose this charger/starter to rain.

3. Never touch the negative and positive leads on this unit together while the

unit is switched on.

4. Never attempt any electrical or mechanical repair, other than

replacement of fuses. If you have a problem with your machine contact

your local stockist for service information.

5. Before charging, make sure that the battery terminals are clean, and that

the cells are filled to the correct level by adding distilled water where

necessary.

6. This appliance is not intended for use by persons with reduced physical,

sensory or mental capabilities, or lack of experience and knowledge,

unless they have been given supervision or instruction concerning use of

the charger/starter by a person responsible for their safety. Keep children

well away from the charger/starter.

7. After charging, secure the vehicle battery leads to the correct terminals

which should be clean, and lightly smeared with petroleum jelly to prevent

corrosion. Finally, re-check the battery electrolyte level..

8. Do not use this charger/starter unless you are aware of vehicle electrical

systems, and battery charging techniques.

WARNING: HIGHLY INFLAMMABLE HYDROGEN GAS IS RELEASED IN THE

PROCESS OF BATTERY CHARGING. ALWAYS REMEMBER TO SWITCH OFF

THE CHARGER/STARTER FIRST TO AVOID SPARKING.

WARNING: CERTAIN TYPES OF SEALED OR MAINTENANCE-FREE BATTERIES

NEED EXTRA CARE WHEN CHARGING. PLEASE CONSULT THE BATTERY

MANUFACTURERS INSTRUCTIONS BEFORE USING THIS CHARGER/STARTER

WARNING: TOXIC FUMES MAY BE RELEASED DURING BATTERY

CHARGING. ONLY USE THIS CHARGER/STARTER IN A WELL VENTILATED

AREA.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

9. Always consult the vehicle manufacturers instructions for disconnecting /

charging the vehicle battery.

ELECTRICAL CONNECTIONS

Connect the three core mains cable to a suitable industrial supply isolator, or

heavy duty plug meeting the requirements of BS EN 60309. This charger must

be connected to a supply having a rated capacity of greater than 16 Amps.

The maximum input current for the WBC240 (24V output) is 39

amps with a duty cycle of 3 secs on/120 secs off.

The maximum input current for the WBC400 (24V output) is 75

amps with a duty cycle of 3 secs on/120 secs off.

CAUTION: SOME ELECTRONIC EQUIPMENT CAN BE DAMAGED BY BOOST

CHARGING OR USE OF START FACILITY. CHECK YOUR VEHICLE

HANDBOOK BEFORE USING YOUR STARTER/CHARGER. IF IN DOUBT

CONSULT THE VEHICLE MANUFACTURER.

WARNING: READ THE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY.

WARNING: A 13 AMP (BS1363) PLUG IS NOT SUITABLE.

WARNING: THIS APPLIANCE MUST BE EARTHED.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

WBC240 OVERVIEW

The WBC240 is provided with a pair of leads complete with clamps for

connection to a battery via the appropriate outlet connections - 12V and 24V,

as shown.

Three selector switches provide for different functions as shown above. The

main fuse is mounted on the front panel, as shown and the model

incorporates a thermal overload cut-out.

1 Fuse Holder 6 Power On/Off Switch

2 Charging condition meter (Amps) 7 Positive Terminal +24V

3 High/Low Charging Selector 8 Positive Terminal +12V

4 Min/Boost Charge Charging Selector 9 Negative (BLACK) lead

5 Battery Charge/Jump Start Mode

Selector switch

10 Positive (RED) lead

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

WBC400 OVERVIEW

The WBC400 is provided with a pair of leads complete with clamps for

connection to a battery via the appropriate outlet connections (12V and

24V), as shown.

Two selector switches provide for different functions as shown above. The

main fuse is mounted on the front panel, as shown and the model

incorporates a thermal overload cut-out.

1 Fuse Holder 7 Fast Charge Timer

2 Charging condition meter (ammeter) 8 Positive Terminal +12V

3 Charging ‘ON’ Indicator 9 Positive Terminal +24V

4 Start Mode 10 Negative (BLACK) lead

5 Charging Mode Indicator 11 Positive (RED) lead

6 Charging Level Selector

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ASSEMBLY

1. Pass the axle through the holes in

the body of the machine and fit

circlips to the axle at the position

shown.

1. Slide the wheels onto each end of

the axle and secure with further

circlips outside each wheell.

2. Press-fit the caps to the wheels.

3. Install the foot to the base of the

machine using the three screws as

shown.

4. Fit the positive battery lead to the

terminal of your choice (12/24V)

to match the voltage of the

battery.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL PREPARATION

CHARGER LOCATION

1. Place the charger as far away from the car battery as possible.

2. Do not position the charger above the battery during the charging

procedure. Gases from the battery will cause corrosion and damage the

charger.

3. Do not let battery acid drip on anything when reading specific gravity or

when topping up the battery.

4. Do not operate the charger in an enclosed space, such as inside the

vehicle. Never cover the battery charger.

5. Do not stand the battery on top of the charger.

6. Always stand the battery charger on a firm, level floor.

7. During charging, make sure that the area around the battery has good

ventilation.

CONNECTING THE BATTERY

1. Before charging, disconnect the battery from the vehicle.

2. Always remove the grounded (earth) terminal from the battery first. Make

sure that all electrical accessories in the vehicle are switched off to prevent

sparking.

3. Clean the battery terminals. Be careful to prevent battery electrolyte from

coming in contact with your eyes.

4. Except for sealed units, add distilled water to each cell until the battery

acid reaches the level specified by the battery manufacturer.

• This helps drive unwanted gas from the cell. Do not overfill. For a battery

without cell caps, consult the manufacturer's instructions.

5. Follow all the battery manufacturer's specified precautions: for example,

removing or not removing cell caps while being charged, and

recommended rates of charge.

6. Refer to the vehicle manual to find the voltage of the battery and make

sure that the charging cable is connected to the correct terminal (either

12/24V).

7. This charger has an adjustable charge rate and the battery should be

charged initially at the lowest rate.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

CONNECTING TO A BATTERY

WARNING: A SPARK NEAR THE BATTERY MAY CAUSE BATTERY EXPLOSION.

TO REDUCE THE RISK OF A SPARK NEAR THE BATTERY:

• Turn off the charger before you connect/disconnect the DC

output connectors.

• Do not let the connectors touch each other.

• Attach the connectors to battery terminals and make sure that

you get a good connection.

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