Clarke CB09-6/12 Bedienungsanleitung

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0620 - ISS 3

ORIGINAL INSTRUCTIONS

AUTOMATIC BATTERY CHARGER /

MAINTAINER

MODEL NO: CBO9-6/12

PART NO: 6267020

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE product.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY INSTRUCTIONS

• Always keep the charger in good condition.

• Keep the charger clean.

• Always keep the work area clean and tidy and make sure that there is

sufficient lighting.

• Use eye protection (standard spectacles are not adequate) and

protective clothing. Do not touch your eyes while working with

batteries.

• Remove loose clothing, watches, and any jewellery, and contain long

hair. A lead acid battery can cause a short-circuit current sufficient to

weld metal to metal, which will cause dangerous burns.

• Read the vehicle manufacturers instruction manual for specified

battery charging instructions.

• Disconnect the battery and move it to a safe, dry level area for

charging. If the battery cannot be removed, refer to manufacturers

handbook.

• Clean the clamps and battery terminals to remove oxidation.

• When you connect the clamps to the battery, make sure that you

follow the correct polarity. Red is Positive (+) and Black is Negative (-).

• DO NOT pull or lift the charger by its cables.

• DO NOT pull plugs from the sockets by the power cable.

• DO NOT try to charge a non-rechargeable battery.

• DO NOT use the charger for something other than that for which it is

designed.

• DO NOT let the clamps touch each other when the power is on.

• DO NOT get the charger wet or use it in damp or wet locations or areas

where there is condensation.

WARNING: DO NOT USE ON ANY OTHER BATTERIES APART FROM THOSE

MENTIONED IN THE SPECIFICATION TABLE ON PAGE 10 .

WARNING: DISCONNECT THE CHARGER FROM THE MAINS POWER BEFORE

MAKING OR BREAKING DC CONNECTION, SERVICING OR PERFORMING

ANY MAINTENANCE.

WARNING: ENSURE THERE ARE NO SOURCES OF IGNITION NEAR THE

WORK AREA I.E. NAKED FLAMES, SPARKS, CIGARETTES, FLAME HEATERS

ETC AS THE CHARGING PROCESS PRODUCES EXPLOSIVE GASES.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

• DO NOT operate the charger if there is any visible damage.

• DO NOT try to modify or open the charger.

• DO NOT charge the battery with the engine running.

• DO NOT charge a frozen battery.

• When not in use disconnect the charger from the power supply and

keep in a safe, dry area.

• DO NOT let untrained persons operate the charger. It is not intended for

use by persons with reduced physical, sensory or mental capabilities, or

lack of experience and knowledge, unless they have been given

instruction concerning the use of the charger and are supervised by a

person responsible for their safety.

• Keep children and unauthorised persons away from the working area.

• Follow these instructions and those of the battery and vehicle

manufacturers.

PERSONAL PRECAUTIONS

• Ensure there is another person within hearing range of your voice, or

close enough to come to your aid, should a problem arise.

• Have fresh water and soap nearby in case battery acid contacts skin,

clothing or eyes.

• Wash immediately with soap and water if battery acid contacts skin or

clothing. If acid enters the eye, flush the eye immediately with cool,

clean running water for at least 15 minutes and seek immediate

medical attention.

• DO NOT smoke or allow a flame in the vicinity of battery or engine.

SAFETY SYMBOLS

Read all

instructions before

use

For indoor use only.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply

through an approved BS1363/A plug fitted with a BS1362 fuse.

If the plug has to be changed because of damage, it must be removed and a

replacement fitted, following the wiring instructions shown below. The old plug

must be discarded safely, as insertion into a power socket could cause an

electrical hazard.

• The BLUE wire must be

connected to the

terminal which is

marked N or coloured

black.

• The BROWN wire must

be connected to the

terminal which is

marked L or coloured

red.

We strongly recommend that this machine is connected to the mains supply

via a Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs

yourself.

This symbol indicates that this is a Class II product, and does not require

an earth connection.

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS

THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS

SUPPLY.

WARNING: WIRES IN THE MAINS LEAD ARE COLOURED IN

ACCORDANCE WITH THE FOLLOWING CODE: BLUE = NEUTRAL,

BROWN = LIVE.

Plug must be BS1363/A approved.

Always fit

Ensure that the outer sheath of

Neutral

(Blue)

Live

(Brown)

a 5 Amp

the cable is firmly held by the clamp

fuse.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

THE 9-STAGE CHARGING PROCESS

ATTACHMENTS

1. The charger should be connected to the battery or the vehicle accessory

(cigar lighter) socket, before connecting it to the mains supply.

IMPORTANT: Check the vehicle handbook and note whether the vehicle

has a positive earth or negative earth.

2. The output cable from the charger terminates in a socket. Connect one of

the following leads into this socket.

1-5

Diagnosis

Recovery

The diagnostic function detects the condition of the battery.

If the voltage is over 7.5V ± 0.5V the charger begins to pulse

charge with a small current until the voltage reaches 10.5V ±

0.5V.

If the voltage detected is over 10.5V ± 0.5V the charger skips

pulse charging and switches to the preselected charging

mode.

Bulk

Up to 80% of the charge is delivered in this phase.

Absorption

A constant low charging current increases the voltage

slowly from 14.1V to 14.4V. In this phase the battery almost

gets to 100% capacity and then moves to phase 8 and 9.

8-9

Maintenance

Charge

If the voltage across the battery terminals drops below

12.8V, the charger starts a maintenance charge at a

constant 0.8A until the voltage reaches 14.4V at which point

the maintenance charge is turned off.

The charger can be left connected to the battery to

perform this maintenance function indefinitely.

Crocodile clips - for connecting direct to the

battery terminals, positive (Red) and negative

(Black).

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATION

CONNECT THE CHARGER TO THE BATTERY

CONNECTING A NEGATIVE EARTHED BATTERY

1. Make sure that the black clamp is not touching the battery or the fuel line.

2. Connect the positive (+) red clamp to the positive (+) battery post then

connect the negative (-) black clamp to the negative (-) battery post or

vehicle chassis.

CONNECTING A POSITIVE EARTHED BATTERY

1. Make sure that the red clamp on the clamp lead is not touching the

battery or the fuel line.

2. Connect the negative (-) black clamp to the negative (-) battery post then

connect the positive (+) red clamp to the positive (+) battery post or

vehicle chassis.

BATTERY NOT IN A VEHICLE

1. Connect the (+) red clamp to the positive (+) battery post then connect

the (-) black clamp to the negative (-) battery post.

PERMANENT CONNECTION TO VEHICLE USING EYELET LEAD

1. Connect the eyelet on the red (+) wire to the positive (+) battery terminal,

then connect the eyelet on the black (-) wire to the negative (-) battery

terminal.

Cigar lighter lead - when you want to charge

the battery though the vehicle accessory

(cigar lighter) socket.

NOTE: Not all vehicles allow charging this way,

and doing so can damage the vehicles

electronic systems, see the vehicle

handbook for details on recommended

methods of charging the battery.

Lead (C) is for semi permanent connection to

the battery via eyelets.

•Make sure that the cable does not get

tangled in any moving parts and use the

rubber cap provided to prevent short circuits.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

CONNECT CHARGER TO MAINS POWER SUPPLY.

1. Insert the plug into the mains power supply.

2. Switch on the power supply.

• The “POWER” LED will illuminate.

CHARGER SETUP

1. Press the MODE button repeatedly to select the mode you want to use

(See “Charging Modes” on page 8.) for a full description.

• The LED adjacent to the selected mode will be illuminated.

• If the Mode button is pressed again during charging the charger will

switch to the next charging mode and will function in that mode.

• Once the battery is fully charged and if the charger remains

connected, the charger will switch to trickle / maintenance charge

mode and will remain in this mode even if the user selects another

mode. This protects the battery from being damaged

2. When the “FULL” LED is lit and maintenance mode is not required,

disconnect the charger from the power supply, remove the clamps from

the battery in the reverse order they were fitted.

CHARGING MODES

1 This mode is suitable for charging small batteries with a capacity of

1.2-20Ah.

1. Press the MODE button until the LED adjacent to the

motorcycle symbol is illuminated.

• Charging will start and the 'charging' LED will illuminate.

• When the battery is fully charged the 'charging' LED will

extinguish and the 'fully charged' LED will illuminate.

2 This mode is mainly for charging large batteries with a capacity of

12-80Ah in normal conditions.

1. Press the MODE button until the LED adjacent to the car

symbol is illuminated.

• Charging will start and the 'charging' LED will illuminate.

• When the battery is fully charged the 'charging' LED will

extinguish and the 'fully charged' LED will illuminate.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

FAULT PROTECTION

In the case of a short circuit, open circuit, reversed polarity or battery voltage

below 7.5V ± 0.5, the charger will turn off the electronic system and revert to

standby mode.

• The “Fault” (!) LED will illuminate.

The fault must be identified and resolved before any of the charging modes

are initiated.

OVERHEATING PROTECTION

If the charger becomes too hot during the charging process or due to

extreme ambient temperatures the power output is automatically reduced to

a trickle charge to protect the unit. Once the temperature drops the charger

will increase the power output automatically.

3 This mode is mainly for charging large batteries with a capacity of

12-80Ah in cold conditions or for charging several AGM batteries

with a capacity over 20Ah.

1. Press the MODE button until the LED adjacent to the ice crystal

symbol is illuminated.

• Charging will start and the 'charging' LED will illuminate.

• When the battery is fully charged the 'charging' LED will

extinguish and the 'fully charged' LED will illuminate.

4 This mode is mainly for charging all types of 6V batteries with a

capacity of 12-80Ah.

1. Press the MODE button until the LED adjacent to the 6V battery

symbol is illuminated.

• Charging will start and the 'charging' LED will illuminate.

• When the battery is fully charged the 'charging' LED will

extinguish and the 'fully charged' LED will illuminate.

5 This mode is for lead calcium batteries or a battery below 10.5V with

no capacity to absorb charging current.

• The charger will raise the output voltage up to 17 volts. The

“Cal” LED will illuminate and flash, the charging LED will

illuminate.

• If the battery cannot be recovered within 2 hours the

“Fault” (!) LED will illuminate. The battery may require

replacing.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MAINTENANCE

Other than cleaning, this charger does not require any specific maintenance.

CLEANING

Only use a dry cloth to clean the charger. DO NOT use solvents or cleaning

agents on the casing.

CHANGING THE FUSE IN THE CIGAR LIGHTER CONNECTION

SPECIFICATION

WARNING: DISCONNECT THE CHARGER FROM THE MAINS POWER BEFORE

SERVICING OR PERFORMING ANY MAINTENANCE.

1. Unscrew the locking ring,

making sure that you don't lose

the nipple

2. Replace the 15A glass fuse and

reassemble the plug.

Input Voltage 230V

Battery Voltage 6V/12V

Compatible Battery Types Lead acid: Calcium, SLA, WET, AGM, VRLA

Charging Current 4A

Input Current / Power 0.58A / 62W

Charge Type 9-Cycle

Ambient Temperature -20°C to +50°C

Dimensions (L X W X H) 170 x 70 x 45 mm

Weight 0.5 kg

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