Dustcontrol DC 2900 UL Bedienungsanleitung

DC 2900 UL

Original instructions Part No 94566

WARNING! Read the instruction manual before using the machine.

DC 2900 UL, 2 Part No 94566

2017-10-09

Dustcontrol reserves the right to change speciﬁcations without notice and is under no obligation to alter

previously delivered products. Dustcontrol is not responsible for errors or omissions in this user instruc-

tion.

Manufactured by:

Dustcontrol AB

Boc 3088, Kumla Gårdsväg 14

SE-145 03 Norsborg

Tel: + 46 8 531 940 00

suppor[email protected]

www.dustcontrol.com

Sold by:

DC 2900 UL, 3 Part No 94566

Contents

Important Safety Instructions_ 4-5

Technical Data______________ 6

Description_________________ 7

Operation__________________ 7

Service _________________ 8-9

Accessories_______________ 10

Warranty _________________ 10

Trouble Shooting ___________ 10

Spare Parts _____________ 11-12

EC-declaration_____________ 13

Dustcontrol Worldwide_______ 14

Assembly_________________ 15

ENGLISH

DC 2900 UL, 4 Part No 94566

2017-10-09

Important Safety Instructions

Read all instructions before attempting to operate

this machine.

WARNING! When using electric machines,

basic safety precautions should always be fol-

lowed to reduce the risk of ﬁre, electric shock and

personal injury, including the following:

1. Important!

No hotparticlesnor ignitionsourcesare allowed

to be sucked into the unit. The machine should

not be used for explosives, unstable or pyrop-

horic particles or dust.

–

Operators shall be adequately instructed on

the use of these machines.

–Do not leave appliance when plugged in.

Unplug from outlet when not in use and before

servicing.

–Do not allow to be used as a toy. Close

attention is necessary when used by or near

children.

–Do not unplug by pulling on cord. To unplug,

grasp the plug, not the cord.

–Do not handle plug or appliance with wet

hands.

–Do not put any object into openings. Do not

use with any opening blocked; keep free of

dust, lint, hair, and anything that may reduce

air ﬂow.

–Keep hair, loose clothing, ﬁngers.

–Turn off all controls before unplugging.

–Use extra care when cleaning on stairs.

–Connect to a properly grounded outlet only.

See Grounding Instructions.

–”Do not use without dust bag and/or ﬁlters in

place.”

–To Reduce the Risk of Electric Shock – Do

Not Use Outdoors or on Wet Surfaces”

–To Reduce the Risk of Electric Shock- Un-

plug Before Cleaning or Servicing”

–This machine is for dry use only.

– CAUTION! To Reduce the Risk of

Injury From Moving Parts – Unplug Before

Servicing”

– CAUTION!This machine is for indoor

use only.

– CAUTION!This machine shall be stored

indoors only.

2. Work area environment

Don´t expose the machine for rain. Don´t use

it in damp or wet locations or in presence of

ﬂammable liquids or gases.

3. Overload

Never let the machine operate fully throttled.

Always follow the regulations pertinent to the

material you are working with ie asbestos.

Don´t use the machine for purposes that it isn´t

intended for.

4. Body injuries

Never let the suction come in contact with

parts of the body. The strong suction effect

can hurt the blood-vessels in the skin. Don´t

repair the electric components yourself. The

machine should be serviced by qualiﬁed per-

sonnel only. Faults may cause injury. See also

below under warnings.

5. Don´t abuse cord

Never pull the machine by the cord. Keep the

cord from heat and sharp edges. Check the

electric cable regularly for damage.

6. Important measure

With cleaning and maintenance on the mach-

ine, the power cable should be dis-connected

from the supply. The machine must not be

washed or cleaned with water.

7. Maintain the machine with care

Keep the machine clean and check that the

hose is undamaged and that all gaskets are

tight. Follow instructions. Keep handles dry

and free from oil and grease.

8. Checking for damage

Before futher use of the machine it should be

carefully checked that the machine is unda-

maged. If appliance is not working as it should,

DC 2900 UL, 5 Part No 94566

Important Safety Instructions

has been dropped, damaged, left outdoors,

or dropped into water, return it to a service

center. Use cord as a handle, close a door on

cord. Do not run appliance over cord. If there

are any damaged parts these should be repai-

red by a Dustcontrol authorized service center.

If the supply cord is damaged, it must be re-

placed by the manufacturer, its service agent

or similarly qualiﬁed persons in order to avoid

a hazard.

9. Warning

Use only accessories and replacable parts

which are available in the Dustcontrol catalo-

gue.

This appliance is not intended for use by

persons (including children) with reduced

physical, sensory or mental capabilities, or

lack of experience and knowledge, unless they

have been given supervision or instruction

concerning use of the appliance by a person

responsible for their safety. Children should be

supervised to ensure that they do not play with

the appliance.

ENGLISH

This machine is intended for commercial use

only, for example in hotels, schools, hospitals,

factories,shops, ofﬁces and rental businesses.

10. Grounding Instructions

This appliance must be grounded. If it should

malfunction or breakdown, grounding provides

a path of least resistance for electric cur-

rent to reduce the risk of electric shock. This

appliance is equipped with a cord having an

equipment-grounding conductor and groun-

ding plug. The plug must be inserted into an

appropriate outlet that is properly installed and

grounded in accordance with all local codes

and ordinances.

WARNING - Improper connection of the

equipment-grounding conductor can result in

a risk of electric shock. Check with a qualiﬁed

electrician or service person if you are in doubt

as to whether the outlet is properly grounded.

Do not modify the plug provided with the app-

liance - if it will not ﬁt the outlet, have a proper

outlet installed by a qualiﬁed electrician.

This appliance is for use on a nominal 120-V

circuit and has a grounding attachment plug.

Make sure that the appliance is connected to

an outlet having the same conﬁguration as

the plug. No adaptor should be used with this

appliance.

SAVE THESE INSTRUCTIONS!

DC 2900 UL, 6 Part No 94566

2017-10-09

Technical Data

DC 2900 a DC 2900c

HxWxL 1145x440x630 mm 1085x440x565 mm

Weight 19 kg 16 kg/35 Ibs

Inlet x 50 mm x 50 mm

Hose length Ø 50 5 m 5 m

Collection sack/container 40 l 20 l

Flow, max 190 m3/h 190 m3/h

Neg. pressure max 24 kPa 24 kPa

Power consumption 1340 W (120 V) 1340 W (120 V)

Auto: Power consumption connected tool */min 200 W

Fine ﬁlter polyester, area 1.5 m21.5 m2

Degree of separation ﬁne ﬁlter, (EN 60335-2-69, Class M)99.9 % 99.9 %

Filter area micro ﬁlter 0.85 m20.85 m2

Degree of separation micro ﬁlter

, (EN 60335-2-69, Klass H) 99.995 % 99.995 %

(EN 1822-1) HEPA H13 HEPA H13

Sound level < 68 dB(A) < 68 dB(A)

DC 2900 UL, 7 Part No 94566

Description

The machine should be used for suction and sepa-

ration of drie dust. The machine fulﬁls the demand

of separation of unhealthy dust.

The dust extractor is, despite its compact size,

a full capacity Dustcontrol machine. It is stable,

tough, reliable and particularly suited to spot ex-

traction in many different applications e.g. welding,

grinding, sanding and cleanup with the 38 mm

program. Dust separation is as efﬁcient as with the

larger Dustcontrol machines.

The design is ergonomic and appealing. With a

very low sound level of 68 dB(A) at 1 m distance,

the

The machine is suitable for use in areas which are

sensitive to noise. The direct drive two stage high

pressure fan is integrated into the top. The fan is

double insulated for higher safety.

Operation

Connect the unit to a suitable power

source, note requirements on the ID

plate. If an extension cord is to be

used; It must be waterproof.

Man: For manual start of the unit, set

the selector switch to the MAN position.

The machine has a ﬁlter indicator light

that lights up when the ﬂow is ap-

proaching 20 m/s (Ø 50) and means

that the ﬁlter needs to be cleaned or

changed. The ﬁlter is generally clea-

ned once or twice daily during normal

continuous operation. The unit must be

in operation to perform ﬁlter cleaning.

Losen the tube from the suction pipe and press

the plastic cage against the black stop head on

the exhaust channel so that maximum pressure is

created in the cyclone.

Open the portonthe sideof theunitthreetosixtimes.

This reverse pulse of air cleans the ﬁlter.

DC 2900c - plastic bag

The plastic bag should be changed only after the

ﬁlter is cleaned and when the collected material

level is about 5 cm under the foot valve.

Use only original Dustcontrol spare parts.

DC 2900a - container

The container under the cyclone should be emptied

when approx. 2/3 full.

ENGLISH

DC 2900 UL, 8 Part No 94566

2017-10-09

Service

During cleaning and service, the unit should be

disconnected from the power supply.

The ﬁne ﬁlter should be changed at least once

per year. If the machine is used with a microﬁlter/

HEPA ﬁlter, this should be changed every 300 run-

ning hours. Use breathing protection when chan-

ging the ﬁlter. Care must be taken during the ﬁlter

change so as not to expose unprotected persons

to harmful dust. Used ﬁlters should be sealed in a

plastic bag and disposed of properly.

Filter change:

Remove the motor head. Lift the ﬁlter straight up

out of the cyclone. When required, a plastic bag

can be placed over the cyclone for dust-free ﬁlter

change. The ﬁlter is lifted directly into the bag.

During the ﬁlter change, check the ﬁlter gasket. A

damaged gasket can allow the release of hazar-

dous dust. Never use old gaskets or after-market

ﬁlters. Use only genuine Dustcontrol spare parts to

maintain the unit for use with hazardous dusts.

For vacuum motor the average life of the original

brushes is 600 - 700 hours. They can then be ex-

changed or the whole motor/fan can be replaced.

For second brush set life is approx. 400 hours and

for third brush set ca. 300 hours. Following this the

commutator is worn out and the motor needs to be

replaced.

Change of HEPA ﬁlter:

Change of ﬁne ﬁlter:

DC 2900 UL, 9 Part No 94566

ENGLISH

Service

intellibag;

dust free change of bag step by step

Switch ON

- take out the bag

Switch ON

- put the new sack on

Switch ON

- pulse the ﬁlter and run the dust collector

Switch ON

DC 2900 UL, 10 Part No 94566

2017-10-09

Warranty

Thewarrantyperiodforthis machineistwoyears and

covers manufacturing faults. The warranty is valid

only if the machine is used under normal conditions

fortasksforwhich itwasdesignedandis maintained

properly.

Normalwearisnot coveredbythis warranty.Service

performed byother than Dustcontrolorits authorized

agent automatically voids the warranty. No other

warranty or implied is applicable.

Description Part no

Plastic bag, standard 42702

Fine ﬁlter, cellulosa with

integrated ﬁlter cover 42029 Other accessories, see Dustcontrol catalogue.

Accessories

Description Part no

Fine ﬁlter, polyester with

integrated ﬁlter cover 42028

Microﬁlter 42027

Problem Fault Solution

Motor will not start. Machine not connected. Connect machine.

The motor stops directly after

starting. Incorrect fuse. Change to correct circuit.

Fan runs but no suction.

DC 2900c - plastic bag

DC 2900a - container

Hose not connected.

Hose plugged.

No plastic bg on the cyclone.

The container is not ﬁrmly

attached to the bottom of the

cyclone.

Connect the hose.

Find and remove block.

Mount the correct bag.

Secure the container.

Fan runs but poor suction. Hole in the hose.

Blocked ﬁlter.

Hose too long or too small.

Hose is kinked.

Machine top is mounted

incorrectly.

Dust is packed in the cyclone.

Change or repair hose.

Clean or change ﬁlter.

Change the hose.

Check and free.

Adjust the mounting.

Take off the top and clean.

Machine blows dust. Filter is perforated or has come

loose. Check the ﬁlters and change if

necessary.

Abnormal sound from machine. Order service.

Trouble shooting

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