Emerson Rosemount Ultrasonic 3810 Series Kurzanleitung

Upgrade kit instructions

00825-0200-3810, Rev AA

June 2022

Rosemount™ Ultrasonic 3810 Series

Electronics

Signal words and symbols

Pay special attention to the following signal words, safety alert symbols, and statements:

Safety alert symbol

This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that

follow this symbol to avoid possible injury or death.

DANGER

Danger indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Warning indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Caution indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Notice is used to address safety messages or practices not related to personal injury.

Important

Important is a statement the user needs to know and consider.

Tip

Tip provides information or suggestions for improved efficiency or best results.

Note

Note is “general by-the-way” content not essential to the main flow of information.

Contents

Plan..............................................................................................................................................3

Install......................................................................................................................................... 13

Operate......................................................................................................................................27

Mark III Wiring I/O and switch settings........................................................................................40

Summary table of communications/output settings.................................................................. 48

3810 Communication and Output settings................................................................................ 52

3810 Series engineering drawings..............................................................................................66

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2 3810 Series Electronics Upgrade kit instructions

1 Plan

1.1 Introduction

1.1.1 General

Welcome to the Rosemount 3810 Series Ultrasonic Instruction Manual.

This manual has been designed to provide you with a step-by-step set of

instructions for a Rosemount Liquid Ultrasonic meter with 3800 Series

electronics to the new 3810 Series electronics.

NOTICE

Please read the “Before You Begin” section to make sure you have all the

components necessary to perform the before taking the meter out of

service.

1.2 Before you begin

This section shows all of the parts and tools required to perform the

upgrade. Ensure that all of these items are available before taking the 3800

Series meter out of service.

1.2.1 Required parts

Ensure that you have received the to upgrade your meter.

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Upgrade kit instructions 3

1.2.2 Tools required

Figure 1-1: Required Tools

A. ⅛-in. flat-blade screw driver

B. ¼-in. flat-blade screw driver

C. 3/8-in. drive ratchet wrench

D. 3/8-in. drive - extension - at least 3.5-in. long

E. 3/8-in. drive - 7/16-in. socket

F. Allen wrench - size 6 mm

G. Crescent wrench for cable glands and electrical conduit

MeterLink™ is required to communicate with the meter electronics, access

information and collect the configuration in the meter and then convert and

download the configuration into the new 3810 Series electronics. Always

use the latest version of MeterLink™. Upgrades to the latest version are

available at: Emerson.com/Rosemount

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4 3810 Series Electronics Upgrade kit instructions

1.3 Before removing the 3800 Series Electronics

1.3.1 Procedure before removing the 3800 Series Electronics

Procedure

1. Before removing power from the meter being software to connect to

the meter.

2. Use the Edit/Compare Configuration screen in MeterLink™

to read the configuration from the meter and save it to a file on your

computer. An example for a file name might be “Meter Name, 3800

Series Final Config, 3-4-2013 10-15-02 AM.cfg”. MeterLink will be

used later in this procedure (see Configure the 3810 Series

Electronics) to convert the configuration and download it to the

3810 Series electronics.

CAUTION

Loss of set-up data

The current meter configuration file must be saved before beginning

the 3810 Series electronics .

Failure to save the current configuration file can result in the loss of

important set-up data.

3 through 8 provide more detailed instructions on obtaining the

required information with respect to the communications set-up of

the 3800 Series electronics, however, if these settings are already

known, these steps can be skipped. Step 8 is for Frequency and

Diagnostic outputs. For reference, the known values should be

entered in the Summary table of communications/output settings in

Appendix B. This information will be required in the setup of the 3810

Series electronics. For any setting which is not known, the applicable

step(s) for obtaining that information can be used.

3. Use the File|Meter Directory menu path, then select the

<meter name> you want to .

a) Click the Direct button on the lower left corner of the Meter

Directory dialog box.

b) The Direct Connection Properties For dialog appears.

c) Obtain the Modbus ID (same as Comms Address).

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Upgrade kit instructions 5

Figure 1-2: Accessing Modbus ID for Ports A and B

4. Based on the information contained in the connection properties

window, enter the values for the following parameters in the

Summary table of communications/output settings in Appendix B:

Port A and B: Modbus ID = _____(enter Comms Address).

5. Exit MeterLink and disconnect your PC from the meter electronics.

The remaining information required before doing the , is based on

the wiring terminations and the settings of various switches on the

boards that comprise the electronics.

6. Power down the electronics.

CAUTION

Equipment damage

Remove power from the meter electronics.

Failure to remove power from the meter electronics may result in

damage to the equipment.

7. Remove the end caps from the upper electronics housing of the

meter to access the electronic circuit boards. See Figure 1-4 for

board layout of the 3800 Series stacks. See Figure 3-4 for the 3810

Series electronics for board layout.

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6 3810 Series Electronics Upgrade kit instructions

Figure 1-3: Remove End Caps from the Upper Electronics

Enclosure

Figure 1-4: 3800 Series Electronics Assembly board layout

8. Remove the 3800 Series electronics CPU board, the HART Option

Board, and the Field Termination Board from the enclosure. Fill out

the Summary table of communications/output settings in Appendix

B based on the Field Connection Board wire terminations and/or

switch settings of the CPU board and Option Board, if installed. This

information will be used to configure the new 3810 Series electronics

later in this procedure.

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Upgrade kit instructions 7

Figure 1-5: 3800 Series CPU Board Showing Switch Settings

Figure 1-6: 3800 Series CPU Board with I.S. Barrier Board Piggy-

Backed on CPU Board

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8 3810 Series Electronics Upgrade kit instructions

1.4 Removing 3800 Series Electronics

1.4.1 Procedure to remove the 3800 Series Electronics

Procedure

1. Having obtained all the information related to the set-up of the 3800

Series electronics configuration and communications, all the

components related to the electronics can now be physically

removed from the meter. Unscrew all wiring from the Field

Termination Board. It may be helpful to label the wires to make it

easier to connect the 3810 Series electronics.

2. Remove any conduit and wiring attached to all six conduit ports.

3. Remove any ground wire attached to the ground lug on the outside

of the upper electronics housing. At this point there should be no

wires connected to the upper electronics housing.

Figure 1-7: Ground Wire Removed

4. Use the 6mm Allen wrench (supplied with kit) to remove the two

bolts holding the base enclosure.

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Upgrade kit instructions 9

Figure 1-8: Remove Bolts from Base Enclosure Cover

5. Remove the upper electronics housing from the base enclosure.

a) Remove the Acquisition cable, which comes down from the

upper electronics to the Acquisition module in the base

enclosure.

NOTICE

Figure 1-9 shows the Acquisition module for the 3400 Series

electronics.

b) Loosen the two screws on the ends of the Acquisition cable

connector, and disconnect it from the Acquisition module.

c) Set the upper electronics housing aside once the housing is

removed.

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10 3810 Series Electronics Upgrade kit instructions

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