Endress+Hauser ASP Station 2000 RPS20B Bedienungsanleitung

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Operating Instructions

ASP Station 2000 RPS20B

Stationary sampler for liquid media

BA01324C/07/EN/02.19

71431888

2019-02-15

ASP Station 2000 RPS20B Table of contents

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Table of contents

1 Document information ......... 4

1.1 Warnings ........................... 4

1.2 Symbols used ........................ 4

2 Basic safety instructions ....... 6

2.1 Requirements for the personnel ........ 6

2.2 Designated use ...................... 6

2.3 Workplace safety .................... 6

2.4 Operational safety ................... 6

2.5 Product safety ....................... 7

3 Device description .............. 8

3.1 Device design ........................ 8

3.2 Function ............................ 9

3.3 Dosing system ....................... 9

3.4 Sample distribution ................. 10

3.5 Sample preservation ................. 11

4 Incoming acceptance and

product identification ......... 13

4.1 Incoming acceptance ................ 13

4.2 Product identification ................ 13

4.3 Scope of delivery .................... 14

4.4 Certificates and approvals ............ 14

5 Installation .................... 15

5.1 Installation conditions ............... 15

5.2 Installation ........................ 19

5.3 Sampling with a flow assembly ........ 19

5.4 Post-installation check ............... 20

6 Electrical connection .......... 21

6.1 Connecting the sampler .............. 21

6.2 Ensuring the degree of protection ..... 24

6.3 Post-connection check ............... 25

7 Operation options ............. 26

7.1 Structure and function of the operating

menu ............................. 26

7.2 Access to the operating menu via the

local display ........................ 26

8 Commissioning ................ 28

8.1 Function check ..................... 28

8.2 Switching on ....................... 28

8.3 Quick Setup ........................ 29

8.4 Configuring the tap (calibrating) ...... 30

8.5 Manual setting of sample volume ......30

9 Operation ...................... 31

9.1 Device locking status ................ 31

9.2 Adapting the device to the process

conditions ......................... 31

10 Diagnostics and

troubleshooting ............... 44

10.1 Troubleshooting instructions ......... 44

10.2 Process error messages .............. 44

10.3 Process errors without messages ...... 45

11 Maintenance .................. 46

11.1 Maintenance intervals ............... 46

11.2 Cleaning ........................... 46

12 Repair .......................... 49

12.1 Spare parts ........................ 49

12.2 Return ............................ 51

12.3 Disposal ........................... 51

13 Accessories .................... 52

14 Technical data ................. 53

14.1 Power supply ....................... 53

14.2 Environment ....................... 53

14.3 Process ............................ 54

14.4 Mechanical construction ............. 54

Index ................................. 56

Document information ASP Station 2000 RPS20B

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1 Document information

1.1 Warnings

Structure of information Meaning

LDANGER

Causes (/consequences)

If necessary, Consequences of non-

compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation will result in a fatal or serious injury.

LWARNING

Causes (/consequences)

If necessary, Consequences of non-

compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation can result in a fatal or serious injury.

LCAUTION

Causes (/consequences)

If necessary, Consequences of non-

compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid this situation can result in minor or more serious injuries.

NOTICE

Cause/situation

If necessary, Consequences of non-

compliance (if applicable)

‣Action/note

This symbol alerts you to situations which may result in damage to property.

1.2 Symbols used

Symbol Meaning

Additional information, tips

Permitted or recommended

Not permitted or not recommended

Reference to device documentation

Reference to page

Reference to graphic

 Result of a step

ASP Station 2000 RPS20B Document information

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1.2.1 Symbols on the device

Symbol Meaning

Reference to device documentation

Basic safety instructions ASP Station 2000 RPS20B

6 Endress+Hauser

2 Basic safety instructions

2.1 Requirements for the personnel

• Installation, commissioning, operation and maintenance of the measuring system may be

carried out only by specially trained technical personnel.

• The technical personnel must be authorized by the plant operator to carry out the specified

activities.

• The electrical connection may be performed only by an electrical technician.

• The technical personnel must have read and understood these Operating Instructions and

must follow the instructions contained therein.

• Faults at the measuring point may only be rectified by authorized and specially trained

personnel.

Repairs not described in the Operating Instructions provided must be carried out only

directly at the manufacturer's site or by the service organization.

2.2 Designated use

The ASP Station 2000 RPS20B is a stationary sampler for liquid media. The samples are

extracted discontinuously by means of a vacuum system. They are put into one or several

sampling containers and stored in a cool place.

The sampler is designed for use in the following applications:

• Communal and industrial wastewater treatment plants

• Laboratories and water management offices

Use of the device for any purpose other than that described, poses a threat to the safety of

people and of the entire measuring system and is therefore not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Workplace safety

As the user, you are responsible for complying with the following safety conditions:

• Installation guidelines

• Local standards and regulations

Electromagnetic compatibility

• The product has been tested for electromagnetic compatibility in accordance with the

applicable European standards for industrial applications.

• The electromagnetic compatibility indicated applies only to a product that has been

connected in accordance with these Operating Instructions.

2.4 Operational safety

Before commissioning the entire measuring point:

1. Verify that all connections are correct.

2. Ensure that electrical cables and hose connections are undamaged.

3. Do not operate damaged products, and protect them against unintentional operation.

ASP Station 2000 RPS20B Basic safety instructions

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4. Label damaged products as defective.

During operation:

‣If faults cannot be rectified:

products must be taken out of service and protected against unintentional operation.

2.5 Product safety

2.5.1 State of the art

The product is designed to meet state-of-the-art safety requirements, has been tested, and

left the factory in a condition in which it is safe to operate. The relevant regulations and

European standards have been observed.

Devices connected to the sampler must comply with the applicable safety standards.

2.5.2 IT security

We only provide a warranty if the device is installed and used as described in the Operating

Instructions. The device is equipped with security mechanisms to protect it against any

inadvertent changes to the device settings.

IT security measures in line with operators' security standards and designed to provide

additional protection for the device and device data transfer must be implemented by the

operators themselves.

Device description ASP Station 2000 RPS20B

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3 Device description

3.1 Device design

A complete sampling unit comprises:

ASP Station 2000 RPS20B for open channels, including the following depending on the

version:

• Controller with display and soft keys

• Vacuum pump for sampling

• PE or glass sample bottles for sample preservation

• Sampling chamber temperature regulator for safe sample storage

• Suction line with suction head

1 2

A0022775

 1 Example of an ASP Station 2000 RPS20B

1 Vacuum system, dosing system with conductive sample sensor

2 Controller

3 Distribution arm

4 Sample bottles, e.g. 2 x 12 PE 1 liter bottles

5 Bottle trays (depending on sample bottles selected)

6 Distribution plate (depending on sample bottles selected)

7 Suction line connection

ASP Station 2000 RPS20B Device description

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3.2 Function

Sampling takes place in four steps:

123 4

A0022647

1. Blow clear

 The vacuum pump blows the suction line clear via the dosing system.

2. Intake

 The "Airmanager" (pneumatic control unit) switches the air path of the vacuum

pump to "intake". The sample is drawn into the dosing beaker until it reaches the

conductivity probes of the dosing system.

3. Dose

 The intake process ends. Depending on the position of the dosing tube (item D), the

excess sample liquid flows back to the sampling point.

4. Drain

 The hose clamp is opened and the sample is drained into the sample bottle.

3.3 Dosing system

The sample liquid is extracted discontinuously by a vacuum system. The vacuum system in the

ASP Station 2000 RPS20B consists of the following components:

• Vacuum membrane pump

• Non-wearing, “Airmanager” pneumatic step control unit

• Dosing system

Device description ASP Station 2000 RPS20B

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A0022761

 2 Sampling principle

1 Dosing chamber cover

2 Dosing tube

3 Dosing chamber

4 Hose clamp

5 Sample bottle

1 2

A0022763

 3 Dosing system

1 Conductivity sensor (short)

2 Conductivity sensor (long)

3 Conductivity sensor (long)

4 Dosing tube

Level detection principle

Three conductivity sensors are located in the cover of the dosing chamber (→  3,  10).

During the intake process, the sample liquid first reaches the longer sensors, items 2 and 3.

The system thus detects that the dosing chamber is filled and the intake process is ended.

Should sensors 2 and 3 fail, safety shutdown takes place via the shorter conductivity sensor,

item 1.

The sampling volume is set by adjusting the dosing tube (item 4) between 20 ml and 200 ml.

The dosing system can be dismantled easily - no tools are needed - and cleaned.

3.4 Sample distribution

The sample liquid is distributed into the individual bottles by a distribution arm (item A). In

addition to a 30 l and 60 l composite container, different bottle configurations are also

available. The distribution versions can be changed or replaced easily without the need for

special tools. The ASP Station 2000 enables the flexible configuration of sample distribution.

Users can define individual bottles and bottle groups as they wish for the main, switchover

and event programs. Individual bottles can be found in two separate bottle trays (item C).

Grips on the bottle trays make transportation easy and practical.

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