Endress+Hauser Asp-port d 2 Bedienungsanleitung

Multi-function

water sampler

asp-port d 2

Installation and operating instructions

BA 038R/09/e/11.95

Part No. 50051409

Nothing beats know-how

Endress Hauser

Complete delivery●Check: That the delivery note and delivery contents correspond!

Check the package and contents for external damage.

Transport insuranceShould there be any visible damage you should immediately inform both the

transport agency as well as your supplier. If this is not done any later claims

cannot be handled under the guarantee.

Please take note of the following characters:

Hint: Hints for better installation.

Attention: Ignoring this note can lead to damage of the

device or faulty operation.

Danger: Ignoring this warning can lead to personal injury.

Should the "asp-port d 2" be in storage for more than 6 months please take

note of the storage details in chapter

"Maintenance, general".

Please enter details here:

Unit number: _____________________

Software version: _____________________

Door key number: _____________________

.... Always give these details when reordering or on any queries.

asp-port d 2 Please note:

Dimensional drawing,

complete unit

Sampler

asp-port d

2 :

1= Controller

liqui-box d 2

2= Cable entry

3= Distribution system(tap, tray)

4= Bottle tray with bottles and lids

740

460

455

600

692.0

532.0404.0

E+H Wetzer Gmbh + Co KG Printed in W. Germany (INT)

Modifications reserved

Dimensional drawing, completeunit asp-port d 2

ContentsPage

Please note:

1- Complete delivery 1- Transport insurance 1- Enter unit information 1

asp-port d 2

2- Dimensional drawing and complete construction

3Contents

5General notes

5- Safety

6Mechanical installation

6- General 6- Installation 6- Hose connection / installation

7Electrical installation

7- Power supply 8- In and outputs 8- Outputs 9- Inputs 9- Control input 9- Connection examples 9- Input 10- What happens on power up ? 10- Power failures 10- Switching on and off (ON/OFF push buttons)

11Sampling principle

12For first installation

14Setting up sample volume

14- Setting up steps (1 to 7)

17Maintenance

17- General 17- Repairs

asp-port d 2 Contents

Page

Operating and display components 18

- General 18

- Operating components 19

- Setting up principle 19

- Short form instructions 20

- Programme selection and information 21

- Base settings 23

- Programmes: Creating and changeover 25

- Start/stop operation 27

- Service level 29

- Operator settings 31

Changing analogue input 34

Sample distribution conversion 35

- Changing number of containers/bottles 35

Problems and solutions 36

- Fault messages 36

- Spare parts 37

Technical data 38

Contents asp-port d 2

SafetyThis unit is constructed and tested according to EN 61010-1 /

VDE 0411 Part 1 and left our works in perfect and safe condition. In order to

maintain this condition and operate safely the user must take note of the

following safety information and warnings contained in these instructions.

First check that the power supply to be used corresponds with that on the

unit legend plate.

This unit is supplied with a loose power cable including plug and socket

arrangement and is therefore classified to protection class I.

The power supply plug must only be connected to a socket with an earth

protection connection. This protection must be continued when using

extension leads. Any breakage of the earth conductor within or outside the

unit or loosening the earth connections can make the unit potentially

dangerous. Intentional disconnection or an open circuit of this earth

connection is not permissible.

There are no components in the unit that can be repaired by the user. All

repairs must be made by trained service personnel.

Removing covers or components, except where this can be done by hand,

must only be carried out by skilled personnel.

If it is assumed that the unit cannot be safely operated it must be

immediately taken out of operation and secured against unintentional use.

It can be assumed that the unit cannot be safely operated,

- if the unit is visibly damaged

- if the unit no longer operates

- if the unit has been in storage under adverse conditions for a longer

period of time

- after long transport under adverse conditions.

The manufacturer does not accept liability for any damage that has been

done due to the unit not having been used in accordance with these safety

instructions.

asp-port d 2 General notes

General The water sampler must be installed so that it stands higher than the

sampling point. It can be installed outside and mounted on a concrete

foundation or solid level ground. The unit can be levelled by using the four

levelling screws fitted in the bottom of the sampler. All components are

mounted in a lockable, weatherproof plastic cabinet.

Installation The cabinet must be installed in an area where an additional heating effect

from external sources (eg. radiators, etc.) is avoided.

Do not install the sampler close to large magnetic fields (eg. motors,

transformers, large contactors, etc). Do not install the sampler in areas

where it can be subject to high mechanical vibration. Avoid shocks when

transporting the sampler.

Hose connection / installation The suction hose must be installed so that it always rises from the sampling

point to the hose connection on the sampler !

Syphons must be avoided between the sampling point and sampler !

Wrong Right

The sampler must not be connected to a pressurised system !

For sample lift less than 2 m we recommend using a 15 mm suction hose.

Both 13 mm and 15 mm connections are delivered.

The minimum conductivity of the sample liquid must not be less than

30 microsiemens !

●The 13 mm internal ∅hose must be of a spirally reinforced type.

●The hose can be connected to the connector on the top left hand side

of the cabinet.

●Maximum height difference: 6m from sampling point to sampler.

●Maximum hose length: 30m

Mechanical installation asp-port d 2

Power supply

Mains version (AC)Plug in the mains plug (female) on the mains cable to the controller socket C

(male) and tighten the securing nut. Pull out rubber cable entry in housing

wall and lay cable inside

Plug connections: Numbers are engraved on the plug

1= Black(L), 2 = free, 3 = Blue(N) = Green/yellow (PE)

Direct current version (12 VDC)After having connected a 12 VDC power supply (see connections). Connect

the 4 pole plug to the socket C and tighten using nut.

Connections:

1=free

2 = Plus pin

3=free

= Minus pin

Always maintain the batteries used (i.e. regularly charged, recharge

straightaway after long term use). Please take note of safety notes in

separate instructions ! Disconnect "liqui-box d 2" from battery pack when

storing. Store battery pack in a cool area and recharge at least every 6

months.

Option "Battery pack / charger"

"liqui-box d 2" 12 VDC:

Follow connection diagram on the battery pack housing. Make connections !

asp-port d 2 Electrical installation

In/outputs

Signal socket connections

(Signal socket E)

White = 1 = Auxiliary voltage (-) 0V (common)

Brown = 2 = Auxiliary voltage (+) 8 to 19 V output

Green = 3 = Flow impulse input

Yellow = 4 = External stop input

Grey = 5 = Do not connect

Pink = 6 = Output 1

Blue = 7 = Output 2

Red = 8 = do not connect

Black = 9 = Auxiliary voltage (+) 8 to 19 V output

Violet = 10 = Analogue input (-)

Grey/pink = 11 = Analogue input (+)

Red/blue = 12 = Output 3

White/green = 13 = Control input

Brown/green = 14 = TXD

White/yellow = 15 = RXD (+)

Yellow/brown = 16 = RXD (-)

White/grey = 17 = 0 V TTY

Grey/brown = 18 = +U TTY

Cable type LiYY18 core

(approx.1,5 m long)

Single cores x 0,23 / 0,25

Outputs Alarms and signals are retransmitted using the three outputs. These outputs

are constructed as open collectors and can be individually allocated in

setting up addresses 150 to 152.

Transistor Outputs 1 and 2 are open in "Alarm" and "Power off" and

conduct in "Normal operation".

Output 3 is dependent on the settings “standard” or “inverse” in address 152.

Standard: As outputs 1 and 2

Inverse: Open in "Normal operation" and "Power off" and conducting on

"Alarm".

150

Electrical installation asp-port d 2

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