Honeywell Miller Vi-Go Bedienungsanleitung

Operation & Maintenance

instructions

for the Söll Vi-Go type fall protection system

with guided type fall

arrester

Söll Vi-Go is personal protective equipment against falls from a height:

Guided type fall arrester including a rigid anchor line,

that complies with EN 353 - Part 1:2002

Serial number: ______________________________

Year of manufacture: ______________________________

(Initial testing had been done by the manufacturer.

Therefore a handwritten approval is not necessary.)

(The following must be completed by the operator in permanent waterproof ink.)

Date of initial operation: ______________________________

Operator/ user: ______________________________

Street: ______________________________

Place: ______________________________

Phone: __________________ Fax: _________________

Date of Issue: 04.02.2014

SE 70

Technical modifications reserved!

page 2 of 24 www.honeywellsafety.com

Contents

A Safety

precautions

B Installation 6

C Use 10

D Anchor device platform support 14

E Maintenance 17

F Regular inspections and

repairs

G Checklist for

acceptance

These instructions are protected by

They may not be reproduced and distributed in any ways/

by any means without prior written consent of the author

according to Articles 16 and 17 of the German Copyright

Act. HONEYWELL

FALL

PROTECTION

Deutschland

GmbH

Co.

will prosecute any violations against this

under Article 106 of the German Copyright

Act.

Notice!

In this issue the following has been changed: Fig. D3, E5, Fig. E3

www.honeywellsafety.com page 3 of 24

Explanations of symbols

Danger!

Improper or careless handling could cause accidents leading to

falls

even

death.

Warning!

Non-observance could result in serious

injury.

Important!

Useful information and user tips are given

here

General information

These installation andusage instructions areapplicable forthesafety-related components of the product.

Thedelivered product can differfrom theversion described here due to accessories that maybe added to

the product.

page 4 of 24 www.honeywellsafety.com

A Safety precautions

A1. Anyone working with or on the Söll Vi-Go fall protection system must

be familiarized

with

these instructions prior

using

the

system. Use

which

isnotin

accordance with

these

instructions constitutes

risk

human life. Operatives must

given training covering

these

instructions and the user information before starting work and at

regular intervals thereafter,

but

least once

a year.

A2. The

operator

ofthe

Vi-Go

fall

protection system

well

asthe

user

ofthe

fall

arrester

must properly ensure that this manual is always stored in

a dry place together with the

appropriate

fall

arrester and

available

for

consultation

atalltimes.

A3. The operating company must present this instruction manual at the

request of the

manufacturer

(HONEYWELL FALL PROTECTION

Deutschland GmbH

&Co.KGoroneofits

authorized

dealers).

A4. National regulations on accident prevention and use of safety

equipment for construction work must be adhered to.

A5.

The guided type

fall

arrester that comes with

theSöll

Vi-Go

system

isan

integral part

ofthe safe-climbing system in compliance with EN 353-1

and is designed for use as personal

safety

equipment. To

ensure

proper use

ofthe

Söll fall protection system,

the

operator must

ensure

that the full body harness and the fall arrester are used according to

these instructions.

After

use, the fall arrester must not be left

connected to the safe climbing system. The fall

arrester

that

comes

with

the

Vi-Go

system must

operated only

original Söll

Vi-Go

safe

climbing systems. Use with systems from other manufacturers can

interfere with the function of the

fall

arrester.

such cases, Honeywell

Fall

Protection Deutschland GmbH

&Co.KGandits

authorized

dealers

do not assume liability for the product. As a result, the complete

liability

transferred to the

operator.

A6. The safe climbing system must be used only in conjunction with full

body harnesses that have been checked and approved in

accordance with EN 361 and are equipped with a front attachment

point.

A7. The conjunction between fall arrestor and full body harness is

effected through connecting the karabiner hook of the fall arrester

with a certified anchorage ring (marked with “A”) at the front of the full

body harness.

The distance between the fall arrester and fully body harness must

not be minimized and enlarged (e.g. by adding or removing a

connector).

A8. A maximum of eight users may simultaneously protect themselves

against falling from a

height

using the Vi-Go safe climbing system.

The distance between the users must not be less

than

3,0 m. The

actual number of users depends on the load-bearing capacity of the

base

structure

Maximum 4 persons can use the Vi-Go fall protection system with

platform support. If the Vi-Go platform support is used as anchor

device maximal 2 persons are allowed.

www.honeywellsafety.com page 5 of 24

A9. The minimal and maximal load of the user is 50 and 140 kg. The

maximal load of the user (incl. clothes & equipment) must not be

exceeded.

A10. The guided type fall arrester that comes with the Vi-Go system

must always be directly attached to the front attachment point

of the full body harness.

A11. To ensure the safety of the user in case of a fall, fall arrester must not

be used by hand but it has to move freely on the guided type fall

arrester.

A12. The fall arrester should always be handled in a manner that will

protect it from damage

corrosion.

A13. The fixation-points for the cable of the Vi-Go system must not be

used for securing

loads.

A14. Before and during the use of the installed fall protection system,

the system must be visibly inspected to ensure that it is operating

properly.

A15. The operator of the safe climbing system must ensure that a rescue

measures plan is available that takes into account all possible

emergencies that may occur when working.

A16. Working temperature –40 °C to +100°C; here, ensure that the

system is free of grease, oil

and

ice.

A17. The operator must be in good health and must not be under the

influence of alcohol, drugs or medicines.

A18. In case of the use of further personal protective equipment,

relevant instructions must be followed.

A19. The check list (see Section G) must be fully and correctly compiled by

the senior engineer of the installing company using of an indelible

pen.

A20. With a weight of 100 kg and fall factor 2 situation (worst-case

scenario) the height required under the feet of the user is at least 2

A21. Note

The user may be not be sufficiently protected against hitting the

ground or obstacles if at a height of less than 2 m.

A22. Important!

Before using the safe-climbing system, ensure that there is the

required free space of 2.0 m under the user’s feet.

A23. The system has been tested and approved by the testing institute

0158:

DEKRA EXAM GmbH

Dinnendahlstraße 9

44809 Bochum

page 6 of 24 www.honeywellsafety.com

B Installation

B1. Important

Before installation, check whether the component on which the Söll

Vi-Go system is to be fixed is capable of withstanding loads resulting

from a fall (certificate for stability). A qualified engineer must certify

this.

The maximum length of the cable may not exceed 200 m.

The following characteristic loads form the basis of the certificate of

stability: loads resulting from dynamic loads due to fall, user loads

and the individual weight of the system components.

For fastening the upper end of the cable, acting vertically downward:

number of

simultaneous users

Characteristic vertical

load Fc1 [kN]

9,0

10,0

11,0

12,0

13,0

14,0

15,0

For fastening the intermediate bracket and the lower end of the

cable, independent of the number of users, effective in each

direction: Fc2 = 1.5 kN

www.honeywellsafety.com page 7 of 24

Fig. B1

1. Guided type fall arrester

(24836 / 1017271)

(24837/ 1017681)

2. Cable tensioner

(24798 / 1017380)

(24799 / 1017381)

3. Steel cable

4. Universal beam bracket

(24815 / 1017382)

(24814 / 1017383)

5. Rung clamp

(24807 / 1017384)

(24806 / 1017385)

6. Manual intermediate

(24838 / 1017370)

(24839 / 1017373)

7. Automatic intermediate

(24840 / 1017375)

8.Cable end piece

B2. Warning!

The cable end attachments must always be fastened to suitably-

sized substructures.

B3. The upper cable anchor point most always be above the user.

B4. Warning!

The cable must be sufficiently tensioned. The tension reading on the

cable tensioner must be between the minimum and the maximum

marking.

B5. The maximum distance between two intermediate brackets is 10

meter.

The intermediate brackets reduce and limit the deflections of the

steel cable. The deflection of the system depends on the total length

and the wind speed. The intermediates must avoid that the cable is

touching the construction and can get damaged.

For longer systems and in regions with high wind speed, we

recommend shorter distances between the intermediate brackets.

- Systems length up to 55 m, 4 m between the intermediate

brackets.

- Systems length more than 55 m, 3 m between the intermediate

brackets.

- If the wind speed is more than 130 km/h, 3 m between the

intermediate brackets.

page 8 of 24 www.honeywellsafety.com

These are recommendations. If it is secured, that the cable will not

touch the steel structure, the maximum distance between the

intermediates can be used.

B6. At least the following components must be used when installing the

Söll Vi-Go system:

1. Cable tensioner

(2)

2. Cable 7 x 19 (8 mm / 10 mm / 3/8“)

(3)

B7. Installing the Söll Vi-Go system:

1. Fasten the steel Cable (3) at the upper attachment

point.

Install the cable tensioner (2)

the lower attachment

point.

Fig. B2

A: Tensioning

element

B: Tension

reading

C: Rope attachment

point

Lock

nuts

3. Hang the cable (3) at the cable attachment point (C) of the cable

tensioner

(2).

4. Turn the tensioning element (A) counter clockwise until the

tension reading (B)

between

the

minimum

andthe

maximum

marking.

At500Nthe

cable

sufficiently

pre-tensioned.

Secure

the

tensioning element

(A)

against twisting using

the

two

locking nuts

(D).

B8. Note

The cable

ofthe

Vi-Go

system must

pre-tensioned

ensure

the

correct functioning

of the shuttle. The required pre-tension is 500 N

(+/- 100

N).

www.honeywellsafety.com page 9 of 24

B9. For installation of the swageless terminal cable end part an acid free

gasket material e.g. Silkaflex 221 should be used. It has to be put in

the body of the cable end part.

Therefore the swageless end terminal has to be screwed on and the

gasket material has to be put in the clamp jaw body and also in the

gaps of the clamp jaws. After that the swageless end terminal has to

be screwed together. This act has to be retried till the gasket

material discharge out of the opening where the rope has to be

inserted. Then the swageless end terminal has to be cleaned. The

clamp jaws must not use again.

page 10 of 24 www.honeywellsafety.com

C Use

C1.

Important!

Inspection before climbing:

•Before each use, inspect the cable, the cable tension, the fall

arrester, the intermediate fixings and the karabiners for usability.

•The fall arrest system must not be used if defects have been

noted or in case of doubts as to its proper function. Before further

use an inspection by a competent person is needed or the

defective parts have to be replaced.

•Before and during use it should be planned how to effect a

rescue safely and effectively.

C2. Each user must secure themselves to a separate fall arrester.

C3.

The fall arrester, properly used

connection with

full body harness,

protects

its

user

during ascent and descent against

falls.

C4.

When working

inor

tothe

ascent route

and

during jobs

and

actions

thatarenotapart

the

usual ascent and descent movements, the

climber must additionally secure themselves with

lanyard

accordance with

EN354or a

lanyard

for

safety harness

accordance

with

EN358. (Securing with an anchor device). This is also applicable

for idle positions that are intended

be a break on the fall arrest

ladder. Only suitable anchor devices must be used for this. In

all

these situations, the lanyard must be held tight in order to prevent a

fall.

C5. Important!

A fall arrester according to EN 353-1 shall be used only by persons

who:

•have been trained or are otherwise

competent

•are supervised directly by a trained or competent

person.

C6. Connection to the system:

The guided typefall arrester that comes with the

Söll

Vi-Go

system

isa

cable -guided

fall

arrester withanintegratedshockabsorber,which

permits usewithout openingthe

fall protection system

The unique design allows one-handed fixing on an 8 mm, 10 mm or

3/8" strong steel cable.

The

fall arrester has an „anti-inversion“

mechanism, which prevents the fall arrester from

being

incorrectly

attached to the

cable.

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