IFM Electronic Efector 300 SU9001 Bedienungsanleitung

Operating instructions

Ultrasonic flow rate sensor

SU9001

704455 / 01 07 / 2010

Contents

1 Preliminary note��4

1�1 Symbols used ��4

2 Safety instructions ��4

3 Functions and features ��5

4 Function��5

4�1 Processing of the measured signals��5

4�2 Volumetric flow monitoring��5

4�3 Consumed quantity monitoring (totalizer function) ��6

4�3�1 Consumed quantity monitoring with pulse output��6

4�3�2 Consumed quantity monitoring with preset meter ��6

4�4 Monitoring of temperatures��6

4�5 Volumetric flow or temperature monitoring / switching function��7

4�6 Volumetric flow or temperature monitoring / analogue function ��7

4�7 Start-up delay [dSt]��9

4�8 Customer-specific calibration ��10

5 Installation�� 11

5�1 Installation location �� 11

5�2 Installation position ��13

5�3 Installation in pipes ��13

5�4 Protection against high medium temperatures ��14

6 Electrical connection��14

7 Operating and display elements ��15

8 Menu��16

8�1 Menu structure��16

8�2 Explanation of the menu��17

9 Parameter setting ��18

9�1 General parameter setting��18

9�2 Settings for volumetric flow monitoring��20

9�2�1 Settings for limit value monitoring with OUT1��20

9�2�2 Settings for limit value monitoring with OUT2��20

9�2�3 Scaling of the analogue value for volumetric flow ��20

9�3 Settings for monitoring of consumed quantities��20

9�3�1 Settings for quantity monitoring by pulse output��20

9�3�2 Settings for quantity monitoring using the preset meter ��21

9�3�3 Settings for meter reset controlled by the program ��21

9�3�4 Switch off the meter reset��21

9�3�5 Settings for meter reset by an external signal ��21

9�4 Settings for temperature monitoring ��21

9�4�1 Settings for limit value monitoring with OUT2��21

9�4�2 Scaling of the analogue value for temperature��22

9�5 User settings (optional)��22

9�5�1 Determine the standard unit of measurement for volumetric flow ��22

9�5�2 Configuration of the standard display ��22

9�5�3 Setting the output logic ��22

9�5�4 Calibration of the curve of measured values ��22

9�5�5 Calibration reset ��23

9�5�6 Setting the start-up delay��23

9�5�7 Setting the damping of the measured values ��23

9�5�8 Setting the error behaviour of OUT1 / OUT2��23

9�5�9 Selection of the medium to be monitored ��23

9�6 Service-Funktionen��23

9�6�1 Reading the min�/max� values for volumetric flow ��23

9�6�2 Reset all parameters to the factory setting ��24

9�7 Setting of the preset meter / pulse value (ImPS)��24

10 Operation��26

10�1 Read the set parameters ��26

10�2 Changing the display unit in the Run mode��26

10�3 Error indication ��27

10�4 General operating conditions��27

11 Scale drawing ��28

12 Technical data��28

12�1 Setting ranges ��30

13 Factory setting ��31

1 Preliminary note

1.1 Symbols used

►Instruction

> Reaction, result

[…] Designation of buttons, switches or indications

→Cross-reference

Important note

Non-compliance can result in malfunctions or interference�

2 Safety instructions

• Please read this document prior to installing the unit� Ensure that the product is

suitable for your application without any restrictions�

• Improper or non-intended use may lead to malfunctions of the unit or to un-

wanted effects in your application�

• That is why installation, electrical connection, set-up, operation and mainte-

nance of the unit must be carried out by qualified personnel authorised by the

plant operator�

• Inallapplicationstestthecompatibilityoftheproductmaterials(→12Techni-

cal data) with the media to be measured�

For the scope of validity cULus:

The device shall be supplied from an isolating transformer having a secondary

Listed fuse rated as noted in the following table�

Overcurrent protection

Control-circuit wire size Maximum protective device rating

Ampere

AWG (mm2)

26 (0�13) 1

24 (0�20) 2

22 (0�32) 3

20 (0�52) 5

18 (0�82) 7

16 (1�3) 10

3 Functions and features

The unit monitors liquids�

It detects the 3 process categories volumetric flow, consumed quantity, medium

temperature�

Applications:

• Water

• Glycol solutions

• Oils(viscosity:viscosity:≤68cStat104°F/≤68mm²/sat40°C)

Selectionofthemediumtobemonitored→9.5.9.

4 Function

4.1 Processing of the measured signals

• The unit displays the current process values�

• It generates 2 output signals according to the parameter setting�

OUT1: 3 selection options �� parameter setting

switching signal for volumetric flow limit values ��(→9.2.1)

or pulse sequence for totalising meter ��(→9.3.1)

or switching signal for preset counter ��(→9.3.2)

OUT2: 4 selection options

switching signal for volumetric flow limit value ��(→9.2.2)

or switching signal for temperature limit value ��(→9.4.1)

or analogue signal for volumetric flow ��(→9.2.3)

or analogue signal for temperature ��(→9.4.2)

OUT2 (pin 2) cannot only be used as an output

but also as an input for an external reset signal: ��(→9.3.5)

4.2 Volumetric flow monitoring

The flow rate is monitored by an ultrasonic meter, the measured signals by the

electronics�

• 2 switching signals for volumetric flow limit values can be provided (output 1

andoutput2).Fortheswitchingfunctions→4.5.

• An analogue signal proportional to the volumetric flow (4��20 mA or 0��10 V)

canbeprovidedonoutput2.Fortheanaloguefunctions→4.6.

4.3 Consumed quantity monitoring (totalizer function)

The unit has an internal quantity meter which continuously totals the volumetric

flow� The sum corresponds to the current consumed quantity since the last reset�

• The current meter count can be indicated�

• In addition the value before the last reset is stored� This value can also be

indicated�

The meter saves the totalled consumed quantity every 10 minutes� After a power failure

this value is available as the current meter count� If a time-controlled reset is set, the

elapsed time of the set reset interval is also stored� So the possible data loss can be

maximum 10 minutes�

The meter can be reset as follows:

• Manualreset(→9.3.3).

• Time-controlledautomaticreset(→9.3.3).

• Externalinputsignalonpin2(→9.3.5)

4.3.1 Consumed quantity monitoring with pulse output

Output1providesacountingpulseifthevaluesetin[ImPS]isreached(→9.3.1).

4.3.2 Consumed quantity monitoring with preset meter

2 types of monitoring are possible:

• Time-dependent quantity monitoring

- Settings: [ImPS] = quantity x, [ImPR] = [no], [rTo] = time t�

- If the quantity x is reached during the time t, output 1 switches and remains

switched until the meter is reset�

- If the quantity x has not been reached after the time t, the meter is automati-

cally reset and counting starts again; output 1 does not switch�

• Quantity monitoring not time-dependent

- Settings: [ImPS] = quantity x, [ImPR] = [no], [rTo] = [OFF]�

- If the quantity x is reached, output 1 switches and remains switched until the

meter is reset�

4.4 Monitoring of temperatures

• A switching signal for temperature limit values can be provided on output 2� For

theswitchingfunctions→4.5.

• An analogue signal proportional to the temperature (4��20 mA or 0��10 V) can

beprovidedonoutput2.Fortheanaloguefunctions→4.6.

4.5 Volumetric flow or temperature monitoring / switching

function

OUTx changes its switching state if it is above or below the set switching limits

(SPx, rPx)� The following switching functions can be selected:

• Hysteresis function / normally open (fig� 1): [OUx] = [Hno]�

• Hysteresis function / normally closed (fig� 1): [OUx] = [Hnc]�

First the set point (SPx) is set, then the reset point (rPx) at the requested

distance�

• Window function / normally open (fig� 2): [OUx] = [Fno]�

• Window function / normally closed (fig� 2): [OUx] = [Fnc]�

The width of the window can be set by means of the distance between SPx and

rPx� SPx = maximum value, rPx = minimum value�

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1 2

HY = hysteresis; FE = window; examples for volumetric flow monitoring

When set to the window function the set and reset points have a fixed hysteresis of 0�25 %

of the final value of the measuring range� This keeps the switching state of the output stable

if the volumetric flow varies slightly�

4.6 Volumetric flow or temperature monitoring / analogue

function

• The analogue start point [ASP] determines at which measured value the output

signal is 4 mA or 0 V�

• The analogue end point [AEP] determines at which measured value the output

signal is 20 mA or 10 V�

Minimum distance between [ASP] and [AEP] = 20 % of the final value of the

measuring range�

Voltage output 0 �� 10 V (example volumetric flow monitoring)

Factory setting Measuring range scaled

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MEW = final value of the measuring range

In the set measuring range the output signal is between 0 and 10 V�

It is also indicated:

Volumetric flow above the measuring range: output signal > 10 V�

Current output 4 �� 20 mA (example volumetric flow monitoring)

Factory setting Measuring range scaled

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MEW = final value of the measuring range

In the set measuring range the output signal is between 4 and 20 mA�

It is also indicated:

Volumetric flow above the measuring range: output signal > 20 mA�

4.7 Start-up delay [dSt]

If the start-up delay is active ([dSt] > [0]), note: as soon as the volumetric flow

quantity exceeds 0�5 % of the final value of the measuring range (VMR), the fol-

lowing processes are carried out:

• The start-up delay is activated�

• Output 1 switches as programmed: ON for NO function, OFF for NC function�

• Output 2 switches when the flow is evaluated ([SEL2] = [FLOW]) as pro-

grammed: ON for NO function, OFF for NC function)�

[dSt] only has an effect on the switching signals for volumetric flow monitoring�

After the activation of the start-up delay there are 3 options:

• The volumetric flow quantity increases quickly and reaches the switch point /

goodrangewithindSt→outputsremainactive.

• The volumetric flow quantity increases slowly and does not reach the switch

point/goodrangewithindSt→outputsarereset.

• Thevolumetricflowquantityfallsbelow0.5%withindSt→outputsareimme-

diately reset; dSt is stopped�

Example: dSt for hysteresis function

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VolumetricflowquantityQreaches0.5%ofVMR→dStstarts,outputbecomesactive.

2dStelapsed,QreachedSP→outputremainsactive.

3QbelowSP,butaboverP→outputremainsactive.

4QbelowrP→outputisreset.

5Qreachesagain0.5%ofVMR→dStstarts,outputbecomesactive.

6dStelapsed,QhasnotreachedSP→outputisreset.

7QreachesSP→outputbecomesactive.

Example: dSt for window function

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VolumetricflowquantityQreaches0.5%ofVMR→dStstarts,outputbecomesactive.

2dStelapsed,Qreachedgoodrange→outputremainsactive.

3QaboveSP(leavesgoodrange)→outputisreset.

4QagainbelowSP→outputbecomesactiveagain.

5QbelowrP(leavesgoodrange)→outputisresetagain.

6Qreachesagain0.5%ofVMR→dStstarts,outputbecomesactive.

7dStelapsed,Qhasnotreachedgoodrange→outputisreset.

8Qreachesgoodrange→outputbecomesactive.

4.8 Customer-specific calibration

This calibration changes the slope of the curve of measured values� It influences

the display and the outputs�

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A operating value for display and

output signals

volumetric flow

MEW final value of the measuring

range

V0 curve of measured values

without calibration

V1,

curve of measured values

after calibration

The change in the increase is indicated in percent� 100% corresponds to the fac-

torycalibration.Itcanbereset(→9.5.5).

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