Pfeiffer Vacuum TPG 500 Bedienungsanleitung

OPERATING INSTRUCTIONS

Translation of the Original

TPG 500

Total pressure measuring and control unit

Dear Customer,

Thank you for choosing a Pfeiffer Vacuum product. Your new total pressure measuring and

control unit should support you in your individual application with full performance and without

malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a

comprehensive and complete range of top-quality products and first-class service. From this

extensive, practical experience we have gained a large volume of information that can

contribute to efficient deployment and to your personal safety.

In the knowledge that our product must avoid consuming work output, we trust that our

product can offer you a solution that supports you in the effective and trouble-free

implementation of your individual application.

Please read these operating instructions before putting your product into operation for the

first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-

vacuum.de.

Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on

our website.

Disclaimer of liability

These operating instructions describe all models and variants of your product. Note that your

product may not be equipped with all features described in this document. Pfeiffer Vacuum

constantly adapts its products to the latest state of the art without prior notice. Please take

into account that online operating instructions can deviate from the printed operating

instructions supplied with your product.

Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from

the use of the product that contradicts its proper use or is explicitly defined as foreseeable

misuse.

This document is the intellectual property of Pfeiffer Vacuum and all contents of this

document are protected by copyright. They may not be copied, altered, reproduced or

published without the prior written permission of Pfeiffer Vacuum.

We reserve the right to make changes to the technical data and information in this document.

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Table of contents

1 About this manual 8

1.1 Validity 8

1.1.1 Applicable documents 8

1.1.2 Variants 8

1.1.3 Firmware versions 8

1.2 Target group 8

1.3 Conventions 9

1.3.1 Instructions in the text 9

1.3.2 Pictographs 9

1.3.3 Stickers on the product 9

1.3.4 Abbreviations 9

1.4 Trademark proof 10

2 Safety 11

2.1 General safety information 11

2.2 Safety instructions 11

2.3 Safety precautions 14

2.4 Proper use 15

2.5 Foreseeable improper use 15

2.6 Responsibilities and warranty 15

2.7 Owner requirements 16

2.8 Personnel qualification 16

2.8.1 Ensuring personnel qualification 16

2.8.2 Personnel qualification for maintenance and repair 16

2.8.3 Advanced training with Pfeiffer Vacuum 17

2.9 Operator requirements 17

3 Product description 18

3.1 Structure 18

3.2 Display elements 19

3.3 Controls 20

3.4 Interfaces 21

3.4.1 Mains connection 21

3.4.2 Ground terminal 21

3.4.3 "CONTROL" connection 21

3.4.4 "RS-485" connector 22

3.4.5 "USB" connection (type A) 22

3.4.6 "USB" connection (type B) 23

3.4.7 "Ethernet" (LAN) connection 23

3.5 Identifying the product 23

3.6 Scope of delivery 24

4 Transport and storage 25

4.1 Transporting the product 25

4.2 Storing the product 25

5 Installation 26

5.1 Installing device in a 19" rack 26

5.2 Installing device in a switchboard 27

5.3 Using device as a desktop device 28

5.4 Establishing a grounding connection 29

5.5 Connecting to mains power supply 29

5.6 Fitting device with plug-in boards 30

6 Commissioning 31

6.1 Switch on the device 31

6.2 Configuring Ethernet 31

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7 Operation 33

7.1 Using buttons 33

7.2 Converting measurement signal 33

7.2.1 Conversion for Pirani gauges 34

7.2.2 Conversion for Penning gauges on measuring board CP 300 C9 35

7.2.3 Conversion for Penning gauges on measuring board CP 300 C10 37

7.2.4 Conversion for Penning gauges on measuring board CP 300 T11/

T11L

7.3 Measuring with TPG 500 41

7.3.1 Gas type dependence 41

7.3.2 Validity of the display 41

7.3.3 Accuracy of the measured value display 41

7.3.4 Calibration 41

8 Operating modes 42

8.1 Using measuring mode 42

8.1.1 Changing measurement channel 42

8.1.2 Switching measuring circuit on and off 42

8.1.3 Measured value display 43

8.1.4 Identifying measuring board and gauge 43

8.1.5 Resetting unit to the factory settings 44

8.2 Using parameter mode 44

9 Configuring parameters 46

9.1 Switching function parameters 46

9.2 Gauge parameters 47

9.2.1 "FILTER" parameter 47

9.2.2 "GAS TYPE" parameter 48

9.2.3 "CORRECTION FACTOR" parameter 48

9.2.4 "NAME" parameter 48

9.2.5 "COMPENSATION" parameter 48

9.3 Gauge control 48

9.3.1 "SENSOR ON" parameter 48

9.3.2 "SENSOR OFF" parameter 49

9.3.3 "THRESHOLD ON" parameter 49

9.3.4 "THRESHOLD OFF" parameter 49

9.4 General parameters 50

9.4.1 "UNIT" parameter 50

9.4.2 "ANALOG OUTPUT" parameter 50

9.4.3 "ERROR RELAY" parameter 50

9.4.4 "PENNING-UR" parameter 51

9.4.5 "BARGRAPH / GRAPH" parameter 51

9.4.6 "CONTRAST LCD" parameter 52

9.4.7 "BACKLIGHT" parameter 52

9.4.8 "SCREENSAVER" parameter 52

9.4.9 "SET DEFAULTS" parameter 52

9.4.10"LANGUAGE" parameter 52

9.4.11"END VALUE" parameter 52

9.5 Communication parameters 53

9.5.1 "BAUD RATE USB" parameter 53

9.5.2 "BAUD RATE IFxxx" parameter 53

9.5.3 "BAUD RATE RS485" parameter 53

9.5.4 "RS485 ADDRESS" parameter 53

9.5.5 "PROTOCOL" parameter 54

9.5.6 "DHCP (ETH)" parameter 54

9.5.7 "IP (ETH)" parameter 54

9.5.8 "SUBNET (ETH)" parameter 54

9.5.9 "GATEWAY (ETH)" parameter 54

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9.6 Plug-in board parameters 54

9.7 Data logger mode 55

9.7.1 "MODE" parameter 55

9.7.2 "DATE" parameter 56

9.7.3 "TIME" parameter 56

9.7.4 "INTERVAL" parameter 56

9.7.5 "DEC-SEPARATOR" parameter 56

9.7.6 "FILE NAME" parameter 56

9.7.7 "START / STOP" parameter 56

9.7.8 "CLEAR" parameter 57

9.8 Setup mode 57

9.8.1 "SAVE TO" parameter 57

9.8.2 "RESTORE FROM" parameter 57

9.8.3 "FORMAT" parameter 58

9.8.4 "CLEAR" parameter 58

9.9 Test parameters 58

9.9.1 "WATCHDOG" parameter 58

9.9.2 "FLASH TEST" parameter 59

9.9.3 "EEPROM TEST" parameter 59

9.9.4 "DISPLAY TEST" parameter 59

9.9.5 "RELAY TEST" parameter 59

9.9.6 "RECALIBRATION" parameter 60

10 Decommissioning 61

11 Maintenance 62

11.1 Cleaning the device 62

11.2 Replacing the battery 63

11.3 Updating firmware 63

12 Malfunctions 66

13 Shipping 67

14 Recycling and disposal 68

14.1 General disposal information 68

14.2 Dispose of a total pressure measuring and control unit 68

15 Service solutions by Pfeiffer Vacuum 69

16 Accessories 71

16.1 Accessory information 71

16.2 Ordering accessories 71

17 Technical data and dimensions 72

17.1 General 72

17.2 Technical data 72

17.3 Dimensions 75

ETL certification 76

Declaration of Conformity 77

Table of contents

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List of tables

Tbl. 1: Applicable documents 8

Tbl. 2: Variants 8

Tbl. 3: Abbreviations used 10

Tbl. 4: Controls 20

Tbl. 5: Switching functions 22

Tbl. 6: Status of the Ethernet connection 23

Tbl. 7: Functional principle of buttons 33

Tbl. 8: Constant for converting output voltage and pressure for Pirani gauges 35

Tbl. 9: Constant for converting output current and pressure for Pirani gauges 35

Tbl. 10: Constant for converting output voltage and pressure for Penning gauges on

measuring board CP 300 C9

Tbl. 11: Constant for converting output current and pressure for Penning gauges on

measuring board CP 300 C9

Tbl. 12: Constant for converting output voltage and pressure for Penning gauges on

measuring board CP 300 C10

Tbl. 13: Constant for converting output current and pressure for Penning gauges on

measuring board CP 300 C10

Tbl. 14: Constant for converting output voltage and pressure for Penning gauges on

measuring board CP 300 T11/T11L

Tbl. 15: Constant for converting output current and pressure for Penning gauges on

measuring board CP 300 T11/T11L

Tbl. 16: Displays for measuring circuits 43

Tbl. 17: Switching function parameters 46

Tbl. 18: Examples of switching function displays 47

Tbl. 19: Gauge parameters 47

Tbl. 20: Gauge control 48

Tbl. 21: General parameters 50

Tbl. 22: Communication parameters 53

Tbl. 23: Plug-in board parameters 54

Tbl. 24: Examples of displays for plug-in board parameters 55

Tbl. 25: Parameters in data logger mode 55

Tbl. 26: Parameters in setup mode 57

Tbl. 27: Examples for displays in setup mode 57

Tbl. 28: Test parameters 58

Tbl. 29: Malfunctions 66

Tbl. 30: Measuring boards 71

Tbl. 31: Interfaces and relay boards 71

Tbl. 32: Dummy plates 71

Tbl. 33: Conversion table: Pressure units 72

Tbl. 34: Conversion table: Units for gas throughput 72

Tbl. 35: General technical data 72

Tbl. 36: Mains connection 72

Tbl. 37: Ambient conditions 73

Tbl. 38: Plug-in positions for plug-in boards 73

Tbl. 39: Operation 73

Tbl. 40: Measured values 73

Tbl. 41: Switching functions 73

Tbl. 42: Relay contacts 74

Tbl. 43: Reversible analog outputs 74

Tbl. 44: RS-485 interface 74

Tbl. 45: USB interface (type A) 74

Tbl. 46: USB interface (type B) 74

Tbl. 47: Ethernet interface 74

List of tables

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List of figures

Fig. 1: Disconnect device in accordance with EN 61010-1 15

Fig. 2: Front panel 18

Fig. 3: Connections on the rear side 18

Fig. 4: Display elements of the device 19

Fig. 5: Parameter or bar graph 19

Fig. 6: Switch-points 1–4, parameter mode and input lock 20

Fig. 7: Measurement channel status 20

Fig. 8: Mains connection with main switch and IEC 320 C13 socket 21

Fig. 9: "CONTROL" connection (25-pole D-Sub socket) 22

Fig. 10: "RS-485" connection (5-pin Binder M12 socket) 22

Fig. 11: "USB" connection (type A) 23

Fig. 12: "USB" connection (type B) 23

Fig. 13: "Ethernet" (LAN) connection 23

Fig. 14: Guide rail 26

Fig. 15: 19" rack module adapter as per DIN 41 494 (height 3) 26

Fig. 16: Device installation 27

Fig. 17: Required switchboard cut-out 28

Fig. 18: Fasten the rubber feet and rubber strip 28

Fig. 19: Connect the power supply cable 30

Fig. 20: Connection via virtual COM interface or via Winsock /Telnet 31

Fig. 21: Ethernet Configuration Tool 32

Fig. 22: Relationship between output voltage and pressure for Pirani gauges 34

Fig. 23: Relationship between output current and pressure for Pirani gauges 34

Fig. 24: Relationship between output voltage and pressure for Penning gauges on

measuring board CP 300 C9

Fig. 25: Relationship between output current and pressure for Penning gauges on

measuring board CP 300 C9

Fig. 26: Relationship between output voltage and pressure for Penning gauges on

measuring board CP 300 C10

Fig. 27: Relationship between output current and pressure for Penning gauges on

measuring board CP 300 C10

Fig. 28: Relationship between output voltage and pressure for Penning gauges on

measuring board CP 300 T11/T11L

Fig. 29: Relationship between output current and pressure for Penning gauges on

measuring board CP 300 T11/T11L

Fig. 30: Changing measurement channel 42

Fig. 31: Switching measuring circuit on and off 42

Fig. 32: Measuring range 43

Fig. 33: Identifying measuring board and gauge 43

Fig. 34: Resetting unit to the factory settings 44

Fig. 35: Reading/writing parameter groups and parameters 45

Fig. 36: Switching functions and threshold values 46

Fig. 37: Examples for measured value filters: OFF, 10 Hz and 1 Hz (from left to right) 47

Fig. 38: USB Update Tool 65

Fig. 39: Dimensions 75

List of figures

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1 About this manual

IMPORTANT

Read carefully before use.

Keep the manual for future consultation.

1.1 Validity

This document describes the function of the products listed in the following and provides the most im-

portant information for safe use. The description is written in accordance with the valid directives. The

information in this document refers to the current development status of the products. The document

retains its validity assuming that the customer does not make any changes to the product.

1.1.1 Applicable documents

Designation Document

Installation instructions "Total pressure measuring and control unit"

TPG 500

BG 6007

Communication instructions "Total pressure measuring and control unit"

TPG 500

BG 6009

Operating instructions "Plug-in boards"

Measuring boards, interface boards and relay boards

BG 5972

Operating instructions "Gauges"

ModulLine gauges

(depending on the gauge

used)

Declaration of conformity (Component of these in-

structions)

Tbl. 1: Applicable documents

You can find these documents in the Pfeiffer Vacuum Download Center.

1.1.2 Variants

This document applies for the product with the following part number:

Part number Designation

PT G28 500 TPG 500

Tbl. 2: Variants

You can find the part number on the rating plate of the product.

Pfeiffer Vacuum reserves the right to make technical changes without prior notification.

The figures in this document are not to scale.

Dimensions are in mm unless stated otherwise.

1.1.3 Firmware versions

This document is based on firmware version V010300. Older firmware versions do not have the full

functionality described in these operating instructions.

Checking the firmware version

1. If the device is not functioning as it did before, check whether the correct firmware version is in-

stalled.

2. If you have any questions about the firmware, contact Pfeiffer Vacuum.

1.2 Target group

These operating instructions are aimed at all persons performing the following activities on the product:

About this manual

8/78

●Transportation

●Setup (Installation)

●Usage and operation

●Decommissioning

●Maintenance and cleaning

●Storage or disposal

The work described in this document is only permitted to be performed by persons with the appropriate

technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac-

uum.

1.3 Conventions

1.3.1 Instructions in the text

Usage instructions in the document follow a general structure that is complete in itself. The required ac-

tion is indicated by an individual step or multi-part action steps.

Individual action step

A horizontal, solid triangle indicates the only step in an action.

►This is an individual action step.

Sequence of multi-part action steps

The numerical list indicates an action with multiple necessary steps.

1. Step 1

2. Step 2

3. ...

1.3.2 Pictographs

Pictographs used in the document indicate useful information.

Note

Tip

1.3.3 Stickers on the product

This section describes all the stickers on the product along with their meanings.

D-35614 Asslar

Mod.

P/N

S/N

Input

TPG 500

PT G28 500

xxxxxxxxx

100-240 V AC 50-60 Hz 65 W

Made in Romania 2022/03 4010094

Rating plate

The rating plate is located on the side of

the device.

1.3.4 Abbreviations

Abbreviation Explanation

A/D Analog/Digital

C Calibration factor for calculating the pressure for gases other than air

COM Common contact

F.S. Full scale (end value)

NC Normally closed contact

MSL Mean sea level

About this manual

9/78

Abbreviation Explanation

NO Normally open contact

PE Penning

PTC Temperature-dependent resistor (positive temperature coefficient)

SP Setpoint (switch-point)

UART Universal asynchronous receiver transmitter (electronic switching to establish digital

serial interfaces)

Tbl. 3: Abbreviations used

1.4 Trademark proof

●Windows® and Internet Explorer® are trademarks of Microsoft Corporation.

●Binder® is a trademark of Franz Binder GmbH + Co. Elektrische Bauelemente KG.

About this manual

10/78

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