Pfeiffer Vacuum HISCROLL Bedienungsanleitung

OPERATING INSTRUCTIONS

Translation of the Original

HISCROLL

automated gas ballast valve

Dear customer,

Thank you for choosing a Pfeiffer Vacuum product. Your new Pfeiffer Vacuum accessory

should support you in your individual application with full performance and without

malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a

comprehensive and complete range of top-quality products and first-class service. With this

expertise, we have acquired a multitude of skills contributing to an efficient and secure

implementation of our product.

Knowing that our product must not interfere with your actual work, we are convinced that our

product offers you the solution that supports you in the effective and trouble-free execution of

your individual application.

Please read these operating instructions before putting your product into operation for the

first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-

vacuum.de.

Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on

our website.

Disclaimer of liability

These operating instructions describe all models and variants of your product. Note that your

product may not be equipped with all features described in this document. Pfeiffer Vacuum

constantly adapts its products to the latest state of the art without prior notice. Please take

into account that online operating instructions can deviate from the printed operating

instructions supplied with your product.

Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from

the use of the product that contradicts its proper use or is explicitly defined as foreseeable

misuse.

This document is the intellectual property of Pfeiffer Vacuum and all contents of this

document are protected by copyright. They may not be copied, altered, reproduced or

published without the prior written permission of Pfeiffer Vacuum.

We reserve the right to make changes to the technical data and information in this document.

2/22

Table of contents

1 About this manual 6

1.1 Validity 6

1.2 Applicable documents 6

1.3 Target group 6

1.4 Conventions 6

1.4.1 Instructions in the text 6

1.4.2 Pictographs 6

1.4.3 Stickers on the product 7

1.4.4 Abbreviations 7

1.5 Trademark proof 7

2 Safety 8

2.1 General safety information 8

2.2 Safety instructions 8

2.3 Safety precautions 8

2.4 Limits of use of the product 9

2.5 Proper use 9

2.6 Foreseeable misuse 9

2.7 Personnel qualification 9

3 Product description 10

3.1 Function 10

3.2 Identifying the product 10

3.3 Scope of delivery 10

4 Installation 11

4.1 Installing solenoid valve 11

4.2 Establishing electric connection 13

4.3 Configuring accessories 14

5 Operation 16

5.1 Controlling gas ballast valve with a pressure sensor 16

5.2 Controlling gas ballast valve without a pressure sensor 17

6 Accessories 18

7 Technical data and dimensions 19

7.1 Technical data 19

7.2 Dimensions 19

Declaration of Conformity 20

Table of contents

3/22

List of tables

Tbl. 1: Applicable documents 6

Tbl. 2: Stickers on the product 7

Tbl. 3: Abbreviations used in this document 7

Tbl. 4: Permissible ambient and operating conditions 9

Tbl. 5: HiScroll gas ballast valve switch settings 12

Tbl. 6: Parameter settings at the electronic drive unit of the scroll pump 16

Tbl. 7: Accessories for inert gas supply 18

Tbl. 8: Technical data for solenoid valve 19

List of tables

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List of figures

Fig. 1: Position of the stickers on the product 7

Fig. 2: Design of the solenoid valve for gas ballast valve 10

Fig. 3: Preparing gas ballast valve 12

Fig. 4: Installing and aligning solenoid valve 13

Fig. 5: Electric connection of solenoid valve 14

Fig. 6: Accessory connector assignment 15

Fig. 7: Pressure-dependent gas ballast valve control in automatic mode 17

Fig. 8: Gas ballast valve control in automatic mode 17

Fig. 9: Solenoid valve dimensions 19

List of figures

5/22

1 About this manual

IMPORTANT

Read carefully before use.

Keep the manual for future consultation.

1.1 Validity

This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-

scribe the functions of the named product and provide the most important information for the safe use of

the device. The description is written in accordance with the valid directives. The information in this op-

erating instructions refers to the product's current development status. The document shall remain valid

provided that the customer does not make any changes to the product.

1.2 Applicable documents

Designation Document

Declaration of conformity A component of these instructions

Tbl. 1: Applicable documents

You can find this document in the Pfeiffer Vacuum Download Center.

1.3 Target group

This operating instructions is intended for persons who

●install,

●operate.

The work described in this document may be carried out only by people who have completed suitable

technical training (experts), or who have received equivalent training from Pfeiffer Vacuum.

1.4 Conventions

1.4.1 Instructions in the text

Usage instructions in the document follow a general structure that is complete in itself. The required ac-

tion is indicated by an individual step or multi-part action steps.

Individual action step

A horizontal, solid triangle indicates the only step in an action.

►This is an individual action step.

Sequence of multi-part action steps

The numerical list indicates an action with multiple necessary steps.

1. Step 1

2. Step 2

3. ...

1.4.2 Pictographs

Pictographs used in the document indicate useful information.

Note

Tip

About this manual

6/22

1.4.3 Stickers on the product

This section describes all the stickers on the product along with their meanings.

D-35641 Asslar/Germany

0422

Pfeiffer Vacuum GmbH

Berliner Str. 43 35614 Asslar

Valve PD 100 136

PN 0-2 bar Tamb 75 °C 100 % ED

Made in Germany

S/N 1000

20013549

Rating plate (example)

The rating plate is located on the valve coil

Tbl. 2: Stickers on the product

Fig. 1: Position of the stickers on the product

1.4.4 Abbreviations

Abbreviation Meaning in this document

DC Direct current

GB Gas ballast

[P:xxx] Electronic drive unit control parameters. Printed in bold as a three-digit number in

square brackets. Frequently displayed in conjunction with a short description.

Example: [P:312] software version

WAF Width Across Flats

USB Universal Serial Bus

Tbl. 3: Abbreviations used in this document

1.5 Trademark proof

●Hirschmann® is a registered trademark of Hirschmann Electronics GmbH.

●Loctite® is a trademark of HENKEL IP & HOLDING GMBH.

About this manual

7/22

2 Safety

2.1 General safety information

The following 4 risk levels and 1 information level are taken into account in this document.

DANGER

Immediately pending danger

Indicates an immediately pending danger that will result in death or serious injury if not observed.

►Instructions to avoid the danger situation

WARNING

Potential pending danger

Indicates a pending danger that could result in death or serious injury if not observed.

►Instructions to avoid the danger situation

CAUTION

Potential pending danger

Indicates a pending danger that could result in minor injuries if not observed.

►Instructions to avoid the danger situation

NOTICE

Danger of damage to property

Is used to highlight actions that are not associated with personal injury.

►Instructions to avoid damage to property

Notes, tips or examples indicate important information about the product or about this docu-

ment.

2.2 Safety instructions

All safety instructions in this document are based on the results of the risk assessment carried out in

accordance with Low Voltage Directive 2014/35/EU. Where applicable, all life cycle phases of the prod-

uct were taken into account.

Risks during operation

CAUTION

Danger of injuries from contact with vacuum at gas ballast connection

There is a danger of minor injuries during operation due to limbs being sucked in (hematoma) at the

open gas ballast connection.

►Keep a sufficient distance away from automatic gas inlet or ventilation systems.

►Always mount the sinter filter or a secure hose supply line at the gas ballast connection.

2.3 Safety precautions

Duty to provide information on potential dangers

The product holder or user is obliged to make all operating personnel aware of dangers

posed by this product.

Every person who is involved in the installation, operation or maintenance of the product

must read, understand and adhere to the safety-related parts of this document.

Safety

8/22

Infringement of conformity due to modifications to the product

The Declaration of Conformity from the manufacturer is no longer valid if the operator

changes the original product or installs additional equipment.

●Following the installation into a system, the operator is required to check and re-evalu-

ate the conformity of the overall system in the context of the relevant European Direc-

tives, before commissioning that system.

General safety precautions when handling the product

►Observe all applicable safety and accident prevention regulations.

►Check that all safety measures are observed at regular intervals.

►Never disconnect plug connections during operation.

►Keep lines and cables away from hot surfaces (> 70 °C).

►Observe the unit protection degree prior to installation or operation in other environments.

►Do not carry out your own conversions or modifications on the unit.

2.4 Limits of use of the product

Parameter Air cooling

Permissible ambient temperature 5 – 40 °C

Permitted pressure range 0 – 1500 hPa (absolute)

Protection degree IP54

Relative humidity of air ≤ 85 % not condensing

Tbl. 4: Permissible ambient and operating conditions

2.5 Proper use

►Use the solenoid valve as accessory for the automatic inert gas supply at the manual gas ballast

valve of a Pfeiffer Vacuum HiScroll.

2.6 Foreseeable misuse

Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the

purpose of the product, whether intentional or unintentional, is regarded as improper use, in particular:

●Connection to vacuum pumps or equipment which are not suitable for this purpose according to

their operating instructions

●Connection to equipment with exposed live parts

2.7 Personnel qualification

The work described in this document may only be carried out by persons who have appropriate profes-

sional qualifications and the necessary experience or who have completed the necessary training as

provided by Pfeiffer Vacuum.

Training people

1. Train the technical personnel on the product.

2. Only let personnel to be trained work with and on the product when under the supervision of

trained personnel.

3. Only allow trained technical personnel to work with the product.

4. Before starting work, make sure that the commissioned personnel have read and understood

these operating instructions and all applicable documents, in particular the safety, maintenance

and repair information.

Safety

9/22

3 Product description

3.1 Function

The solenoid valve is used for the automation of the gas ballast valve of scroll pumps. The solenoid

valve opens or closes the inert gas supply by means of vacuum pump monitoring.

Fig. 2: Design of the solenoid valve for gas ballast valve

1 Double nipple, G 1/8" 5 Cable socket

2 Valve body 6 Fastening nut

3 Gas inlet, 1/8” thread 7 Valve coil

4 Power supply plug

3.2 Identifying the product

►To ensure clear identification of the product when communicating with Pfeiffer Vacuum, always

keep all of the information on the rating plate to hand.

►Learn about certifications through test seals on the product or at www.certipedia.com with compa-

ny ID no. 000021320.

3.3 Scope of delivery

The scope of delivery includes the following parts:

●Solenoid valve

●Connecting cable with Hirschmann cable socket

●Cable clip, 2×

●Double nipple

●Operating instructions

Product description

10/22

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