Prince Castle 197-BK Series Bedienungsanleitung

INSTRUCTIONS

Vertical Contact Toaster

197-BK, 296 & 297

Series

TABLE OF CONTENTS PAGE

Installation.................................................................... 2

Operation ...................................................................... 2

Adjustments................................................................. 3

Cleaning ....................................................................... 4

Parts List................................................................... 5-8

Troubleshooting ........................................................... 9

Wiring Diagram ............................................................ 9

ELECTRICAL SPECIFICATIONS

Volts Hz Watts Amps

110/120 60 1700 15.5

220 50/60 1700 7.39

OPERATING

INSTRUCTIONS

355 East Kehoe Blvd. zCarol Stream, IL 60188

Tel: (630) 462-8800 zFax: (630) 462-1460

Toll Free: 1-800-PCASTLE

Printed in 2001

Prince Castle Inc. (REV. A) 297-501

LIMITED WARRANTY

This product is warranted to be free from defects in

material and/or workmanship for a period of two (2) years

from date of original installation, not to exceed 30 months

from date of shipment from our factory. Any part or

component which proves to be faulty in material and/or

workmanship within the warranty period will be replaced

or repaired (at the option of Prince Castle, Inc.) without

cost to the customer for parts or labor

This warranty is subject to the following exceptions/

conditions:

zService must be performed by an authorized Prince

Castle Service Center.

zAny use of non-genuine Prince Castle spare parts

voids this warranty.

zThis equipment is portable; charges for on location

service (e. g., trip charges, mileage) are only

included in the provisions of this warranty for

a failure which occurs within 30 days of

installation.

zAll labor shall be performed during regular working

hours. Overtime premium will not be covered.

zDamage caused by carelessness, neglect, and/or

abuse (e.g., using wrong current, dropping, tamper-

ing with or altering electrical components, or improp-

er cleaning) is not covered by the terms of this

warranty. Equipment damaged in shipment, by fire,

flood or an act of God is not covered.

zNormal adjustments as outlined in this manual are

not covered under warranty.

zMotors that fail due to the lack of monthly

lubrication may not be covered under warranty.

INSTALLATION

1. After you have removed the toaster from the carton,

inspect the unit for signs of damage. If there is

damage to the unit:

zNotify carrier within 24 hours after delivery.

zSave carton and packing material for inspection

purposes.

zContact your Prince Castle dealer or the Prince

Castle Customer Sales Department at 1-630-462-

8800 if purchased directly.

2. Verify that all parts have been received.

zSlim-Line Bun Toaster and conveyor assembly.

zRelease Sheet Kit–located in a 14” box.

zCrumb Tray–taped to the front of the conveyor.

3. Place toaster on flat surface. Remove protective

covering.

4. Lift conveyor off conveyor guide rails and set aside.

Remove all packing materials (nylon tape, foam block,

plastic coating on sheet metal, and black rubber

packaging spacers) from conveyor and conveyor

guides.

5. Place the teflon sheet over the top of the platen

housing, making sure to have three inches of over-

hang.

6. Slide the release sheet holding bracket onto the top of

the platen housing.

7. Attach conveyor to the toaster by sliding the four pins

(conveyor slides) on the conveyor housing into the

four conveyor guides. Lower the conveyor housing

until it is securely in place.

8. Hook the back end of the crumb tray onto the bar

located below the conveyor assembly.

9. Plug unit into a properly grounded receptacle.

OPERATION

1. Turn the Power switch to the “On” position. The

orange indicator light will illuminate. Allow 30 minutes

for platen to reach operating temperature.

2. Place a sample run of the product being toasted into

the top of the conveyor housing. The side to be

toasted should face the platen.

3. The toasted product will be dispensed automatically

from the bottom of the conveyor assembly

4. Verify that product meets acceptable standards. If not,

see adjustment section.

Holding

Bracket

Conveyor

Guides

Release

Sheet

3-inch

Overhang

Power

Switch

Bun Compression:

The toaster platen can be adjusted to provide the neces-

sary compression needed on various products.

zTurn the two platen adjustment knobs clockwise to

compensate for use on thicker bread products. Turn

the two platen adjustment knobs counter clockwise

for thinner products. The numbers on the front of the

end and moter housing will indicate the settings, 1 for

thinnest product, 5 for thickest.

Platen Temperature:

The temperature of the platen can be adjusted to compen-

sate for darker or lighter toasting requirements.

zTurn the thermostat adjustment knob clockwise for

darker toasting. Turn the thermostat adjustment knob

counter clockwise for lighter toasting.

IMPORTANT: Allow 15 minutes for toaster to stabilize

after adjusting the thermostat.

ADJUSTMENTS

Conveyor and Motor Gears:

There will be a small clearance between the conveyor gear

and motor gear when properly aligned. Improper alignment

will cause the conveyor to periodically bind.

Tools Needed: 3/32” Allen wrench

Wicking grade thread locking fluid

1. Working from the “back side” of the toaster, loosing

the 2 setscrews at the bottom of the conveyor guide

until they are even with the conveyor stop. Note: the

conveyor assembly may need to be removed for

easier access.

2. Use the Allen Wrench to tighten the left setscrew (end

housing side) until the setscrew just touches the

conveyor slide.

3. Tighten the right set screw (motor housing side) until

the bottom of the conveyor housing is parallel to the

top of the base.

4. Carefully tighten each setscrew another 1/2 turn.

5. Remove the conveyor assembly.

6. Apply a drop of wicking grade thread locking fluid to

each setscrew.

7. Replace conveyor assembly

Gears

Properly

Mesh

Platen

Adjustment

Knobs

Thermostat

Knob

Top of the

#10-32 Set Screw

Both Sides

3/32 Hex

Head Key

CLEANING

CAUTION: This is not jet-water approved, and

should not be cleaned with a water hose or

jet spray.

CAUTION: Do not immerse in water.

1. Turn off both the heater and motor switches and

unplug the toaster.

2. Allow platen to cool for 60 minutes before cleaning.

3. Remove the conveyor assembly.

4. Wipe the conveyor with a damp cloth. For the chain

use a soft bristle brush.

5. Remove the release sheet and lay it on a flat surface.

Thoroughly clean both sides with a damp cloth

making sure all carbon build up is removed. Allow to

air dry.

IMPORTANT: Rotate two sheets daily for longer life.

Sheets last 4-6 months based on care and volume of

product toasted.

6. Use a damp cloth to remove any carbon build up on

the platen surface.

IMPORTANT: Do not use sharp objects, scotch brite

pads, scouring pads, or abrasive cleaners on the platen,

or teflon release sheets as it will cause irreparable

damage.

PREVENTIVE MAINTENANCE

(MOTOR)

Note: See the drawing for oil port hole location.

Oil

Port

To extend the life of your motor,have a factory

authorized service technician add 2-3 drops high

temperature motor oil on a monthly basis.

FRONT VIEW PARTS LIST

ITEM PART NUMBER DESCRIPTION

1 78-184S Power Lighted

Rocker Switch

2 197-185S Platen Adjustment Knob

(Pkg of 2)

3 70-012 Thermostat Knob

4 197-232 Foot

5 197-124 Conveyor Guide

6 197-472 Motor Housing

* 197-475 Overlay Motor Housing

197-491 Overlay Motor Housing

(197-BK)

* 197-484 Overlay End Housing

* 197-259 Release Sheet

Conversion Kit, 197/297

* 197-402 Release Sheet

Conversion Kit, 296

* 197-260 Release Sheets

(Pkg of 2), 197/297

* Not Shown

TROUBLE SHOOTING

PROBLEM CAUSE SOLUTION

Unit will not heat up. No power to unit. Ensure power cord is connected to

Power rocker switch proper Receptacle and the power inlet.

light off. Inoperable power cord. Replace power cord.

Loose connection on power switch. Tighten power switch connections.

Inoperable power switch. Replace power switch.

Unit will not heat up. Inoperable thermostat. Replace thermostat.

Power rocker switch light on. Inoperable platen. Replace platen.

Unit heats up, but the Loose motor switch connection. Tighten motor switch connection.

conveyor does not run. Inoperable motor. Replace motor.

Stripped drive gear. Replace drive gear.

Loose chain sprockets Adjust and tighten sprockets.

Gears not meshing. Adjust conveyor set screws (See

Conveyor Adjustments on page 3).

Inoperable motor switch. Replace switch.

Unit under and over Inoperable thermostat. Replace thermostat.

heats (does not respond to

thermostat adjustments).

Buns under or over done. Check platen adjustment. Adjust platen for proper compression

(See Platen Adjustments on page 3).

Check platen temperature. Adjust thermostat for proper temperature.

(See Thermostat Adjustment on page 3).

PARTS LIST

ITEM PART NUMBER DESCRIPTION

1 197-461 Right Side Shaft Carrier Assy.

2 197-463 Left Side Shaft Carrier Assy.

3 197-459 Right Side Shaft

Carrier Adjustment Assy.

4 197-457 Left Side Shaft

Carrier Adjustment Assy.

5 81-015 Compression Spring

6 197-467 Conveyor Slide

7 197-280 Shaft Assy.

8 197-465 Driven Shaft

9 197-302 Sprocket Kit (Pkg of 2)

10 89-684 Complete Chain Assy.

11 89-590 Single Conveyor Chain Link

12 197-7S Black Handle With Screw

13 197-455S Complete Conveyor Assy.

* 297-089 Reflector (Not Shown)

CONVEYOR ASSEMBLY

PARTS LIST

ITEM PART NUMBER DESCRIPTION

1 197-436S Gear Kit (20/40Second)

197-476S Gear Kit (12 Second)

197-477S Gear Kit (14 Second)

197-437S Gear Kit (30 Second)

196-026S Gear Kit (55 Second)

2 197-114 Motor Cover

3 197-473 End Housing

4 76-225 Slotted Pan Head Screw

5 197-131 Guard

6 197-33 Crumb Tray

8 73-007 Hex Nut

197-16 Conveyor Stop

76-165 Set Screw

9 76-640 Screw

10 197-96 Left Side Bun Fence

11 73-008 Self Locking Hex Nut

73-030 Hex Nut

79-016 Flat Washer

76-033 Slotted Flat Head Screw

12 76-640 Screw

13 197-13 Lead Pan Weldement

14 197-97 Right Bun Fence

15 197-430S Platen (120 Volt) (297)

197-431S Platen (220-230 Volt (297)

196-023S Platen (120 Volt) (296)

297-032S Platen (200 Volt) (297)

16 197-95 Tray Support

17 72-280S Line Cord

72-332S Line Cord (Canada)

REAR VIEW

14 11

INTERNAL COMPONENTS

PARTS LIST

ITEM PART NUMBER DESCRIPTION

1 76-300 Slotted Pan Head Screw

2 87-029S Motor (120 Volt)

87-028S Motor (200-240 Volt)

3 73-031 Hex Nut

4 79-033 Washer

5 76-051 Slotted Binder Head Screw

6 79-055 Flat Washer

7 76-040 Slotted Binder Head Screw

79-017 Split Lock Washer

73-030 Hex Nut

8 76-150 Slotted Pan Head Screw

79-094 Flat Washer

9 79-016 Flat Washer

76-095 Slotted Binder Head Screw

10 197-90 L. H. Side Plate Weldement

w/ Adjustment Screw

197-89 R.H. Slide Plate Bracket

w/Adjustment Screw

11 197-428 Baffle (Motor Housing)

197-429 Baffle (End Housing)

12 196-19 Housing

13 197-140 Thermostat With Knob

WIRING DIAGRAM

TROUBLE SHOOTING

PROBLEM CAUSE SOLUTION

Unit will not heat up. No power to unit. Ensure power cord is connected to

Power rocker switch proper Receptacle and the power inlet.

light off. Inoperable power cord. Replace power cord.

Loose connection on power switch. Tighten power switch connections.

Inoperable power switch. Replace power switch.

Unit will not heat up. Inoperable thermostat. Replace thermostat.

Power rocker switch light on. Inoperable platen. Replace platen.

Unit heats up, but the Loose motor switch connection. Tighten motor switch connection.

conveyor does not run. Inoperable motor. Replace motor.

Stripped drive gear. Replace drive gear.

Loose chain sprockets Adjust and tighten sprockets.

Gears not meshing. Adjust conveyor set screws (See

Conveyor Adjustments on page 3).

Inoperable motor switch. Replace switch.

Unit under and over Inoperable thermostat. Replace thermostat.

heats (does not respond to

thermostat adjustments).

Buns under or over done. Check platen adjustment. Adjust platen for proper compression

(See Platen Adjustments on page 3).

Check platen temperature. Adjust thermostat for proper temperature.

(See Thermostat Adjustment on page 3).

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