Prince Castle DHB4SS-20 Series Bedienungsanleitung

Product Holding Bin

DHB4SS-20 Series

Operation

Manual

Product Identification

Pan and Cover Button Bar

PRINCE CASTLE

LOGO Button

MENU/ENTER

Button

LED Timers (tri-color)

(qty. 8, each side)

BKFT (Breakfast)

LED

REG (Regular

Menu) LED

Temperature Control Panel

Power On/Off Switch

Pan Buttons (qty. 8)

UP and DOWN Arrow Buttons

Transfer Button

Upper Pan Displays

(qty. 4, each side)

Lower Pan Displays

(qty. 4, each side)

LIMITED WARRANTY

This product is warranted to be free from defects in material and/or

workmanship for a period of one (1) year from date of original installation

(with the exception of racks, pans, and covers). Any component which

proves to be faulty in material and/or workmanship will be replaced or

repaired (at the option of Prince Castle, Inc.) without cost to the customer

for parts or labor. This warranty covers on location service (i.e. trip

charges and/or mileage). Travel mileage is limited to 100 miles (200

kilometers -International) round trip (one trip warranty) from an authorized

service agency or its sub-service agency.

This warranty is subject to the following exceptions/conditions:

• Use of any non-genuine Prince Castle parts voids this warranty.

• All labor shall be performed during regular work hours. Overtime

premium will be charged to the buyer.

• Damage caused by carelessness, neglect, and/or abuse (e.g.,

dropping, tampering or altering parts, equipment damaged in

shipment, by fire, flood or an act of God) is not covered under this

warranty.

TABLE OF CONTENTS

Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 – 11

CastleNet®Communications Network . . . . . . . . . . . . . . . . . . . . . . . . 11

Factory Presets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Exploded View and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

355 East Kehoe Blvd. • Carol Stream, IL 60188 USA

Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE

Fax: 630-462-1460 • www.princecastle.com

Product Holding Bin

DHB4SS-20 Series

Specifications

Model Voltage Watts Hertz

DHB4SS-20 120 1700 60

DHB4SS-20CE 230 1950 50

Safety Information

Indicates information important to the proper operation of the unit.

Failure to observe may result in damage to the equipment and/or

severe bodily injury or death.

Indicates information important to the operation of the unit. Failure to

observe may result in damage to the equipment.

WARNING

CAUTION

Installation

A. Remove the unit from the carton and inspect for signs of damage. If

there is damage to the unit:

• notify the carrier within 24 hours of delivery

• save carton and packaging materials for inspection purposes

• contact your local dealer, or if purchased directly, the Prince Castle

Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a

replacement unit.

NOTE: When installing this unit, the ambient temperature at the mounting

site should not exceed 100°F.

B. Place the bin on a counter and seal the base to the counter with food-

approved sealant.

C. Plug the power cord into the bin and connect the plug into the proper

electrical outlet (15 amp, 120 Volt). All connections must be in

accordance with local electrical codes and any other applicable codes.

NOTE: The electrical receptacle should be a dedicated outlet. No other

equipment should be operating on the line (refrigerators, fryers, etc.).

D. If used, plug the Prince Castle Retro external timer (consult factory for

model) data cable into the blue plug jack (external) located on the rear

of the Prince Castle holding bin. If cable from timer is too short, use

Prince Castle Extender Cable Kit, P/N PC-COMEXT.

E. Install the racks, pans and pan covers into the cavities.

F. Turn the power switch to ON. Allow 30 minutes for warm-up.

NOTE: If the unit is to be networked with other Prince Castle units, an

external timer may be connected to any one bin in the chain. Refer to

CASTLENET COMMUNICATIONS NETWORK in this manual.

White Plug Jack

(in from another

unit)

Rear of PHU

Black Plug Jack

(out to another

unit)

Power Cord Inlet

Blue Plug Jack

(Plug external timer

data cable in here)

BIN 1 BIN 2 BIN 3

Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to

corresponding changes, improvements, additions or replacements for previously purchased equipment.

Product Holding Bin

DHB4SS-20 Series

Operation

Turn power On/Off switch to ON position.

Load pan covers (if used) onto pan racks and

insert racks into the unit.

Power On/Off Switch

Allow 30 minutes for heaters to

reach operating temperature.

The Temperature Display will

show temperature as unit warms

up to the operating temperature.

LED Timing Status

LED Timers

RED (steady) = Ready for product

RED (flashing) = Discard product

GREEN (steady) = Oldest product, use first

GREEN (flashing) = Cook more product

YELLOW (steady) = Newer product, use green first

YELLOW (flashing) = Cook more product

Press all PAN buttons (if applicable).

The PAN DISPLAYS will show the

assigned product name.

If no product is assigned, the

display will be dim and show “-

-”.

Pressing the PAN button will not

activate the timer if “-

-” is

displayed. Pressing PAN button

when product name is displayed

will start timing cycle.

BKFT (Breakfast) or REG

(Regular Menu) will be lit

depending on pre-

programmed menu.

When LED is steady RED,load product and press the PAN

button.

If no other pan is active for a

product, the LED for the first

pan loaded will turn from RED

to GREEN.

The LED for the 2nd pan (3rd

pan, etc.) loaded will turn from

RED to YELLOW.

An LED timer can be stopped

(cancelled) at any time by

pressing and releasing the

corresponding PAN button.

If only one pan is active for a

product, the LED will turn from

RED to GREEN.

Product Holding Bin

DHB4SS-20 Series

Operation (continued)

When any of the timer LEDs flash, cook more product or remove

and discard product as indicated.

GREEN Flashing = Cook more

product

YELLOW Flashing = Cook

more product

RED Flashing = Discard

product

Hot surfaces.

WARNING

Product, along with any remaining time, can be transferred

from one cavity to another as follows:

A. Press and release the

TRANSFER button on the

timer bar of the product to be

moved. Displays for all pans

available for transfer will be

brightly lit. All others will be

dimly lit.

C. Press and release the

TRANSFER button on the bar

where the product will be

moved. All available pan

locations on the bar will be

brightly lit.

B. Press and release the

PAN button of the

product to be moved.

D. Press and release the PAN button for the

new location. The new location will finish

timing the product. When the transferred

pan time expires, the location will revert

back to the original menu settings.

NOTE: If product transfer is not completed within a pre-programmed

transfer time, the transfer will be cancelled. See your Manager.

To shut down the unit, turn the power On/Off switch to OFF.

NOTE: To load preset times/menus:

A. Turn power switch to OFF.

B. Press and hold both the UP and DOWN Arrow buttons.

C. Turn power switch ON.

D. When the four right-most displays show PRESET LOADED, release the buttons.

Cleaning

Before performing any maintenance, turn the power switch to the

OFF position and unplug the power cord from the electrical

receptacle.

This unit is not watertight. Do not clean with a water jet/jet spray. Do not

immerse the unit in water.

1. Turn the unit off and unplug the power cord from the electrical

receptacle.

2. Remove the pan covers and pan racks. Wipe all parts and unit with a

damp cloth. DO NOT use a green Scotch Bright pad cleaner, ice or

water.

WARNING

CAUTION

Product Holding Bin

DHB4SS-20 Series

Setting the Temperature

The unit has four shelves, each with an upper and lower heater (eight heaters total).

The factory pre-set for the upper heaters is 225°F.

The factory pre-set for the lower heaters is 195°F.

Each upper heater has a programmable range of 150° – 275°F.

Each lower heater has a programmable range of 150° – 225°F.

Use the control below and the following steps to set the setpoint temperatures for each heater.

UPPER HEATER LED

This LED will be lit to indicate upper shelf is

selected.

PROG LED

This LED will be lit to indicate unit is in Program

Mode.

LOWER HEATER LED

This LED will be lit to indicate lower shelf is

selected.

ACTUAL TEMP BUTTON and LED

Press to display actual temperature for the

selected heater. LED will be lit when actual

temperature is displayed.

SETPOINT BUTTON and LED

Press to display setpoint temperature of a

selected heater. LED will be lit when setpoint

temperature is displayed.

TEMPERATURE DISPLAY

A, b, C or d Shelf

NOTE: The unit is preset to display temperature

in Fahrenheit. To display in Celsius, press and

hold the DOWN Arrow button immediately after

turning on the power switch. To switch back to

Fahrenheit, press and hold the UP Arrow button

after turning on the power switch.

UP/DOWN ARROW BUTTONS

Used with other buttons to scroll through heater

and temperature selections.

PRINCE CASTLE LOGO BUTTON

Press to enter temperature selections.

NOTE: To reset all times and temperatures to the factory settings, turn the unit off, then press and hold the UP and DOWN Arrow buttons simultaneously

while turning the unit back on. A “P” will appear in the display and all times and temperatures will be reset to original factory settings.

Press the UP or DOWN Arrow button until the desired shelf (A, b,

C or d) LED and upper or lower heater is selected.

Press the UP or DOWN Arrow button until the desired setpoint

temperature is displayed.

Press and hold the SETPOINT button and the PRINCE CASTLE

LOGO button for 5 seconds. The Program LED will light.

Press the PRINCE CASTLE LOGO button to save the new

setpoint value. Repeat Steps 2 – 5 to change the setpoint for any

other heater.

Product Holding Bin

DHB4SS-20 Series

Calibrating Heaters

Use the following steps to calibrate the individual heaters.

NOTE: Allow sufficient amount of

time for temperatures to stabilize

before starting calibration.

Press the UP or DOWN Arrow

button until the desired heater LED

and shelf is selected.

A. Press and hold the PRINCE CASTLE LOGO and ACTUAL

TEMP buttons for 5 seconds. The colon (:) LED indicator will

light. The temp displayed is the actual heater temperature

sensed by the controller.

B. To clear any offset readings, press the SETPOINT button.

Take a temperature reading within the shelf near the center

of the heater surface.

Use a stand-alone temperature

meter (not supplied).

Hot surfaces. Use caution

when taking temperature

readings within the shelf.

WARNING

A. Press the UP or DOWN Arrow button until the temperature

displayed matches the reading obtained in Step 2.

B. Press the PRINCE CASTLE LOGO button to save the

temperature value and exit the Calibration Mode.

Selecting Breakfast and Regular Menus

There are six menus available:

BKFT LED ON = Menu1 or Menu6

REG LED ON = Regular2, Regular3, Regular4, or Regular5

Press and hold the MENU/ENTER button, then use the UP or

DOWN Arrow button to scroll through the 6 menus.

When scrolling, menu numbers

appear in this display.

When the desired menu is displayed, release the MENU/

ENTER button. The food products for the menu will be

displayed in the upper and lower PAN displays.

When timers for a different menu are still active,

those BKFT or REG LEDs will flash until they are

all cancelled.

Product Holding Bin

DHB4SS-20 Series

Programming the Menus

Press and hold the PRINCE CASTLE LOGO button (on the

button bar) until all the displays show PROG and the PAN

buttons LEDs all glow RED.

A. Press the PAN button next to the display to be changed. The

LED will change from RED to YELLOW and the display will

change from PROG to the assigned product choice.

B. Press the UP or DOWN Arrow button to scroll to the desired product

choice.

C. Press the MENU/ENTER button to save the selection. All displays

will show PROG.

Press and hold the MENU/ENTER button. The display next to

the MENU/ENTER button will show the menu choices. Use the

UP or DOWN Arrow button to scroll through the 6 menus.

Release the MENU/ENTER button when the desired menu is

displayed.

When the MENU/ENTER button is released, all

displays will again show PROG.

A. Repeat Steps 2 and 3 as required.

B. Press the PRINCE CASTLE LOGO button to exit the

Program Mode and return to the Run Mode.

NOTE: Up to six items (one for each menu) may be programmed

for each PAN button. A pan may be set as “not used” by

assigning “ -

-” as its product.

Changing the Hold and Cook-More Times

A. The SET PRODUCT TIME menu is used to change the Hold and Cook-More times.

B. Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the

display shows one of the programming menus.

C. Use the UP or DOWN Arrow button to scroll to the PROD TIME ENTR menu. (NOTE: Units with 6 or 8 Pan displays will

show SET PRODUCT TIME ENTR.)

PRINCE CASTLE LOGO Button MENU/ENTER Button

Product Holding Bin

DHB4SS-20 Series

Changing the Hold and Cook-More Times (continued)

A. Press and release the MENU/ENTER button to enter the

Set Product Time menu. The display will show, for example,

EGGS TIME ENTR.

B. Use the UP or DOWN Arrow button to scroll through the list

of products. When the desired product is displayed, press

the MENU/ENTER button to select it.

Refer to the Product Menu Details on page 13 for a list of products and

their corresponding display names.

NOTE: Holding the UP or DOWN Arrow button for longer than

2 seconds will cause the product list to automatically scroll up or down.

4A. The display will now show current Cook-More time. Use the UP

or DOWN Arrow button to scroll to the desired Cook-More time.

NOTE: Cook-More time cannot be increased to more than the Hold

time minus one minute.

B. When the desired Cook-More time is displayed, press the MENU/

ENTER button to save it.

A. The display now shows the current Hold time.

NOTE: Hold time cannot be reduced to less than the Cook-More

time plus one minute.

B. Use the UP or DOWN Arrow button to scroll to the desired Hold time.

When the desired Hold time is displayed, press the MENU/ENTER

button to save the desired Hold time.

A. The display will show PROD TIME ENTR. Repeat Steps 2 –

for any other product.

B. Press and release the PRINCE CASTLE LOGO button at any

time to exit the Program Mode and return to the Run Mode.

NOTE: If the MENU/ENTER button has not been pressed to save

any changes, the program will revert to the original values.

Setting the Alternating Display Interval

A. The Alternating Display Interval allows the timer bar displays to alternate between the product name and remaining Hold time. The default setting

is 5 seconds.

B. Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the display shows one of the

programming menus.

C. Use the UP or DOWN Arrow button to scroll to the DISP ALT TIME menu. Press MENU/ENTER button.

D. Use the Up and Down Arrow buttons to adjust the interval setting from 0 to 15 seconds. Press MENU/ENTER to save the change.

E. Press and hold the PRINCE CASTLE LOGO button at any time to exit the Program Mode.

PRINCE CASTLE LOGO Button MENU/ENTER Button

Product Holding Bin

DHB4SS-20 Series

Changing Product Names

A. The EDIT PRODUCT NAME menu is used to change a default product name to one of your own choosing.

B. Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the display shows

one of four programming menus.

C. Use the UP or DOWN Arrow button to scroll to the PROD NAME ENTR menu.

NOTE: The default names available for editing are listed on page 13.

PRINCE CASTLE LOGO Button MENU/ENTER Button

A Press and release the MENU/ENTER button to enter the Edit

Product Name menu.

The display will read PROD XXXX ENTR.

B. Use the UP or DOWN Arrow button to scroll through the list of

products.

C. When the desired product is displayed, press the MENU/

ENTER button to select it. The first letter (in this case, the E)

will start blinking.

When all four digits have been changed, press the MENU/

ENTER button to save the new name.

A. To change the blinking E, use the UP or DOWN Arrow button

to scroll to the desired letter/number/symbol.

B. When the desired selection is displayed, press the PAN button

(to the left or right of the selected display) to move to the next

digit.

C. Repeat for all digits.

NOTE: Holding the UP or DOWN Arrow button for longer than 2

seconds will cause the selected digit to automatically scroll up or down.

A. The display will show PROD NAME ENTR. Repeat Steps 2

– 4 for any other product.

B. Press and release the PRINCE CASTLE LOGO button at any

time to exit the Program Mode and return to the Run Mode.

NOTE: If the MENU/ENTER button has not been pressed to save

any changes, the program will revert to the original names.

Product Holding Bin

DHB4SS-20 Series

Set Maximum Transfer Time

A. The Set Maximum Transfer Time menu is used to set the amount of time allowed to make a product transfer from one pan to another.

B. Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the display shows one of

the programming menus.

C. Use the UP or DOWN Arrow button to scroll to the XFR TIME ENTR menu. (NOTE: Units with 6 or 8 pan displays will show MAX XFR

TIME ENTR.)

PRINCE CASTLE LOGO Button MENU/ENTER Button

A. Press and release the MENU/ENTER button to enter the Set

Maximum Transfer Time menu.

B. The display shows XFR :20 ENTR. This shows a value of

20 seconds.

A. To change the time, use the UP or DOWN Arrow button to

scroll to the desired time. When the desired selection is

displayed, press the MENU/ENTER button to enter the

selection.

B. Press and release the PRINCE CASTLE LOGO button at any

time to exit the Program Mode and return to the Run Mode.

NOTE: If the MENU/ENTER button has not been pressed to save

any changes, the program will revert to the original time.

Set Volume Level

A. The default setting for the volume level is OFF.

B. Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the display shows

one of the programming menus.

C. Use the UP or DOWN Arrow button to scroll to the Set Vol 0 ENTR menu.

PRINCE CASTLE LOGO Button MENU/ENTER Button

A. Press and release the MENU/ENTER button to enter the Set

Volume menu.

B. The display shows SET VOL 0 ENTR. This shows that

the volume is currently turned off.

The volume may be set for Vol 0 (off) or for volume levels Vol 1

through Vol 3.

A. To change the volume level, use the UP or DOWN Arrow

button to scroll to the desired level. When the desired

selection is displayed, press the MENU/ENTER button.

B. Press and release the PRINCE CASTLE LOGO button at any

time to exit the Program Mode and return to the Run Mode.

NOTE: If the MENU/ENTER button has not been pressed to save

any changes, the program will revert to the original time.

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