Prince Castle CTS Bedienungsanleitung

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LIMITED WARRANTY

This product is warranted to be free from defects in material and/or

workmanship for a period of one (1) year from date of original

installation, not to exceed 18 months from date of shipment from

our factory. Any part or component which proves to be faulty in

material and/or workmanship within the warranty period will be

replaced or repaired (at the option of Prince Castle LLC) without

cost to the customer for parts or labor.

This warranty is subject to the following exceptions/conditions:

Use of any non-genuine Prince Castle parts voids this

warranty and all work must be performed by an authorized

Prince Castle Service Agent.

All labor shall be performed during regular work hours.

Overtime premium will not be covered.

Travel charges are limited to 100 miles (200 kilometers) round

trip, 2 hours travel time, one trip perrepair.

Damage caused by carelessness, neglect, and/or abuse (e.g.,

using wrong current, dropping, tampering with or altering

electrical components, or improper cleaning) is not covered.

Equipment damaged in shipment, by fire, flood or an act of

God is not covered.

Damage to non-stick coated surfaces is not covered by

this warranty.

355 East Kehoe Blvd. • Carol Stream, IL 60188 USA

Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE

Fax: 630-462-1460 • www.princecastle.com

TABLE OF CONTENTS

Safety Information ...................................................................... 2

Safety Features.......................................................................... 2

Electrical Specifications ............................................................. 2

Installation .................................................................................. 2

Operation ................................................................................... 4

Setting Adjustments ................................................................... 5

Manager Advanced Programming ............................................. 7

Cool Down.................................................................................. 9

Daily Planned Maintenance ....................................................... 9

Troubleshooting ....................................................................... 11

Uninstalling and Installing the Silicone Belt.............................. 12

Accessories.............................................................................. 13

Service Kits .............................................................................. 14

Exploded Views........................................................................ 17

Wiring Diagram ........................................................................ 18

Revision Log ............................................................................ 19

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Original Instructions

eration Manual

CTD & CTDE

Vertical Contact Toasters

The CTD Series Vertical Contact

Toaster

This appliance is designed for toasting

bread products in a commercial kitchen.

Customer-adjustable features include:

Bun Compression Adjustment

Set Point Temperature

Time (Speed of Conveyor)

The Conveyor Belt options may be wire,

metal (Stainless Steel) or silicone.

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Safety Information

WARNING

Indicates information important to the proper operation of

the unit. Failure to observe may result in damage to the

equipment and/or severe bodily injury or death.

CAUTION

Indicates information important to the operation of the unit.

Failure to observe may result in damage to the equipment.

IMPORTANT: Prince Castle reserves the right to change

specifications and product design without notice. Such

revisions do not entitle the buyer to corresponding

changes, improvements, additions or replacements for

previously purchased equipment.

Safety Features

The CTD & CTDE Vertical Contact Toasters include the

following safety features:

If a unit becomes too hot, it shuts down.

If one of the conveyor doors is open

during operation, both conveyors turn

off and an alert screen appears.

Electrical Specifications

Model Number Description Volts Hz Watts Amps

CTD-W Toaster [Wire Belt] 208-240 50/60 1500-2000 8.33

CTD-M Toaster [Metal Belt] 208-240 50/60 1500-2000 8.33

CTD-WS Toaster [Silicone Belt] 208-240 50/60 1500-2000 8.33

CTD-W-CE Toaster [Wire Belt] 220-240 50/60 1650-2000 8.33

CTD-M-CE Toaster [Metal Belt] 220-240 50/60 1650-2000 8.33

CTD-WS-CE Toaster [Silicone Belt] 220-240 50/60 1640-2000 8.33

CTDE-W Toaster [Wire Belt] 208-240 50/60 2255-3000 12.5

CTDE-M Toaster [Metal Belt] 208-240 50/60 2255-3000 12.5

CTDE-WS Toaster [Silicone Belt] 208-240 50/60 2255-3000 12.5

CTDE-W-CE Toaster [Wire Belt] 220-240 50/60 3000 13

CTDE-M-CE Toaster [Metal Belt] 220-240 50/60 3000 13

CTDE-WS-CE Toaster [Silicone Belt] 220-240 50/60 3000 13

XXX-XX-AX Auxiliary Heater* 208-240 50/60 200-250 1.04

* To add an Auxiliary Heater, insert (AX) after belt type [i.e., CTD-WAX].

Installation

WARNING

The appliance is not intended for use by persons (including

children) with reduced physical, sensory or mental

capabilities, or lack of experience and knowledge, unless

they have been given supervision or instruction

concerning use of the appliance by a person responsible

for their safety. Children shall not be allowed to use or play

with this appliance.

Unpack and inspect. Remove the unit from the carton

and inspect for signs of damage. If there is damage to

the unit:

Notify the carrier within 24 hours of delivery.

Save carton and packaging materials for inspection

purposes.

Contact your local dealer, or if purchased directly, the

Prince Castle Sales Department at 1-800-722-7853

or 630-462-8800 to arrange for a replacement unit.

Verify parts. Verify that all parts have been received:

CTD or CTDE Contact Toaster.

Release Sheet Kit.

Bun Infeed.

Place toaster on flat surface. Remove blue and/or

white protective covering.

CAUTION

Two person lift, unit weight:

CTD, >56 lbs (25 kg)

CTDE, >75 lbs (34 kg)

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Installation (continued)

CAUTION

Equipment must be elevated from the floor at all times

during cleaning and operation.

Remove bun infeed by lifting

from toaster. Remove any

packing material.

Open the conveyor doors.

For each door, lift slightly

from the bottom to unlatch

and guide down to the

surface. Remove any

packing material.

Clean the bun infeed,

conveyors and inside of

the doors. Put on neoprene

gloves. Dampen a clean

cloth with lukewarm soap

and water. Wipe the

conveyor, rotating it as you

clean to reach its entire

surface. Wipe the infeed

and inside of the doors.

Wipe down each part again

with a fresh, clean,

sanitized cloth.

Close the conveyor doors.

Clean the outside of the

toaster. Using a clean cloth

with lukewarm soap and

water, wipe the outside of the

entire toaster. Wipe again

with a fresh, clean, sanitized

cloth.

Install release sheet. Hang

the folded Teflon release

sheet, straddling the platen.

Reinstall the bun infeed.

Plug unit in. Plug unit

into a grounded

receptacle with a

matching plug

configuration.

WARNING

All electrical connections must be in accordance

with local electrical codes and any other applicable

codes.

This appliance can be used by children aged from 8

years and above and persons with reduced

physical, sensory or mental capabilities or lack of

experience and knowledge if they have been given

supervision or instruction concerning use of the

appliance in a safe way and understand the hazards

involved. Children shall not play with the appliance.

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Operation

Turn unit on. Turn the On/Off

switch, located on the lower right

side, toward the back, to the On

position.

The Prince Castle logo and version information will

appear in the display.

Wait through warm-up. On the

Warm-Up screen, you can view

the current recipe setting (none or

1 – 4), the set point temperature,

and the current platen

temperature as the unit warms.

The thermometer icon will be

flashing.

You can pause warm-up by

pressing the thermometer icon if

you want to change the set point.

The Run/Home screen will

appear. To change the set point:

A. Press the thermometer icon

on the bottom of the

Run/Home screen. The Edit

Run Parameters screen will

appear.

B. Press the Plus (+) symbol to

increase the set point or the

Minus (-) symbol to

decrease the set point.

C. Press the check mark to accept the setting. The

Warm-Up screen reappears and warm-up

continues.

NOTE: If you don’t want to accept the change, you can

wait a minute and the Warm-Up screen reappears and

warm-up continues.



WARNING

BURN/ELECTRICAL SHOCK HAZARD! Platen area

is HOT and can cause severe burns or severe

shock. Keep hands and objects out of the toaster

unit! Failure to exercise caution may result in

serious injury! Follow the Cool Down procedure

before touching or working on internal apparatus.

When the current platen

temperature reaches the set point

temperature, the Run/Home

screen appears.

Make any desired adjustments. Use the instructions in

Setting Adjustments to make changes to crush

adjustments, the Recipe that is running, the

Temperature set point, the Time/Speed set point and

the percentage of auxiliary heat (if you have that

option).

Begin continuous

feeding. Feed product

into top of toaster,

sending the crowns down

the left and the heels

down the right. The sides

to be toasted should face

the platen, which is in the

middle. Toasted product

will exit at the base of the

toaster.

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Setting Adjustments

Change Bun Compression adjustment. Because the

platen has separate segments for the “Crown” (left) side

and “Heel” (right) side, they are adjusted separately,

each with its own compression control. For example, if

the heels are slipping through without making good

contact with the platen and look like they need more

toasting, the right compression adjustment switch may

need to be moved to a different letter. Or, if the crowns

seem unusually thick and are being compressed too

much or over-toasted, the left compression adjustment

switch may need to be moved to a different number.

A. Turn the left-side compression adjustment closer

to “1” to allow for thicker crowns or closer to “10”

for thinner crowns.

B. Turn the right-side compression adjustment closer

to “A” to allow for thicker heels or closer to “I” for

thinner heels.

Change the Recipe that is

running. The unit has four recipes

to choose from. From the

Run/Home screen, you can

change the Recipe that is

currently running.

A. Press the Recipes icon on

the Run/Home screen. The

Recipes screen will appear.

B. Press the Left arrow or Right

arrow to change the recipe.

C. Press the check mark to

accept the change.

NOTE: If you don’t want to accept the change, you can

press the Return arrow.

Change the Temperature set

point. From the Run/Home

screen, you can change the

Temperature set point.

A. Press the thermometer icon

on the bottom of the

Run/Home screen. The Edit

Run Parameters screen will

appear with the current set

point.

B. Press the Plus (+) symbol to

increase the set point or the

Minus (-) symbol to

decrease the set point.

C. Press the check mark to accept the setting.

NOTE: If you don’t want to accept the change, you can

press the Return arrow.

Change the Time/Speed set

point. From the Run/Home

screen, you can change the

Time/Speed set point.

Range: 6-40 seconds

Default: 17 seconds

A. Press the center icon on the

bottom of the Run/Home

screen. The Edit Run

Parameters screen will

appear with the correct set

point.

B. Press the Plus (+) symbol to

increase the set point or the

Minus (-) symbol to

decrease the set point.

C. Press the check mark to accept the setting.

NOTE: If you don’t want to accept the change, you can

press the Return arrow.

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Setting Adjustments (continued)

Optional AUX Heater Models:

Increase/Decrease the

percentage of auxiliary heat.

From the Run/Home screen, you

can change the percentage of

auxiliary heat if your toaster has

this option.

A. Press the heat icon on the

bottom of the Run/Home

screen. The Edit Run

Parameters screen will

appear. The percentage of

auxiliary heat is represented

by a number from 0 to 10,

where 0 is off and 10 is

100%.

B. Press the Plus (+) symbol to increase the setting

or the Minus (-) symbol to decrease the setting.

C. Press the check mark to accept the setting.

NOTE: If you don’t want to accept the change, you can

press the Return arrow.

Save the current settings as the current recipe. If

you have made adjustments to the current settings and

you want to save the settings to the current recipe, you

can do this on the Recipe screen.

A. Press the Recipes icon on the

Run/Home screen. The

Recipes screen will appear.

B. Press the Save icon on the

center bottom of the screen.

(This icon will only appear if

you have changed a setting.)

NOTE: If you don’t want to change

the recipe, you can press the

Return arrow.

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Manager Advanced Programming

Adjust screen brightness

setting. From the Run/Home

screen, you can change the

screen brightness if you have a

PIN.

A. Press the Settings icon on

Run/Home screen. The

Access Settings/Service

screen will appear.

B. Type your 4-digit PIN and

press the check mark. The

Settings screen will appear.

C. Press the Screen Brightness

icon. The Screen Brightness

screen will appear. The

screen brightness is

represented by a setting

from 1 to 10, where 10 is the

brightest and 1 is the

dimmest.

D. Press the Plus (+) symbol to increase the setting

or the Minus (-) symbol to decrease the setting.

E. Press the check mark to accept the setting.

NOTE: If you don’t want to accept the change, you can

press the Return arrow.

Access statistics. From the

Run/Home screen, you can

access statistics if you have a

PIN.

A. Press the Service icon on

Run/Home screen. The

Access Settings/Service

screen will appear.

B. Type your 4-digit PIN and

press the check mark. The

Service screen will appear.

C. Press the Statistics icon.

The Statistics screen will

appear. The statistics

screen shows relevant

statistics with a timestamp.

D. Press the Return arrow to

return to the Run/Home

screen.

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Manager Advanced Programming (continued)

Change the temperature units

(°F/°C). From the Run/Home

screen, you can change the

temperature units if you have a

Service PIN code.

NOTE: You will need to obtain the

Service PIN code from your

service representative to access

this feature.

A. Press the Settings icon on

Run/Home screen. The

Access Settings/Service

screen will appear.

B. Type the Service PIN code

and press the check mark.

The Settings screen will

appear.

C. Press the Temperature

Units icon. The Temperature

Units screen will appear with

the current setting selected.

D. Press the other setting.

E. Press the check mark to accept the setting.

NOTE: If you don’t want to accept the change, you can

press the Return arrow.

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Cool Down

WARNING

BURN/ELECTRICAL SHOCK HAZARD! Platen area is HOT

and can cause severe burns or severe shock. Keep hands

and objects out of the toaster unit! Failure to exercise

caution may result in serious injury! Follow this procedure

before touching or working on internal apparatus.

Press the Clean icon on the

Run/Home screen.

The Clean screen will appear. On

the Clean screen, you can view the

current platen temperature, the

thermometer icon, and the cool-

down temperature set point.

Wait while the toaster cools

down. The thermometer icon will be

flashing until the current platen

temperature reaches the cleaning

set point temperature. The Cleaning

icon will then appear, indicating it is

okay to clean or work on the

toaster.

Daily Planned Maintenance

WARNING

BURN/ELECTRICAL SHOCK HAZARD! Platen area is HOT

and can cause severe burns or severe shock. Keep hands

and objects out of the toaster unit! Failure to exercise

caution may result in serious injury! Turn the unit off,

unplug it and follow the Cool Down procedure before

touching or working on internal apparatus.

WARNING

If the supply cord is damaged, it must be replaced by the

manufacturer, its service agent, or similarly qualified

person to avoid a hazard.

CAUTION

Do not immerse toaster in water. Do not clean with a water

hose or jet spray. Do not use abrasive cleaners, pads or

tools on the platen or the release sheet. Failure to exercise

caution will result in damage to the unit and will not be

covered by warranty. Cleaning and user maintenance shall

not be made by children without supervision.

Gather cleaning materials. You will need clean cloths,

neoprene gloves, Foodservice Safe Multipurpose

Detergent Solution, sanitizer solution, and lukewarm

soap and water.

Follow the Cool Down procedure before cleaning.

Turn the toaster off and

unplug. Turn the On/Off switch

located on the lower right side,

toward the back, to the Off

position.

The plug removed from the outlet

shall remain clearly visible to the

operator during the maintenance

procedure.

Remove bun infeed and

release sheet. Lay the release

sheet on a flat surface.

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Daily Planned Maintenance (continued)

Open the conveyor doors.

For each door, lift slightly

from the bottom to unlatch

and guide down to the

surface.

Clean the release sheet. Put on neoprene gloves.

Dampen a clean cloth with lukewarm soap and water.

Wipe down both sides of the release sheet, making sure

all built-up sugar is removed. Wipe down both sides with

a clean cloth, dampened with water, to rinse. Allow to

air dry.

NOTE: Rotate sheets daily for longer life. Depending on

volume of product toasted, sheets should be replaced

every 4 to 6 weeks.

Reinstall the release sheet.

Clean the conveyors, inside of the doors, and bun

infeed. Wipe the conveyor with a clean cloth dampened

with Multipurpose Detergent Solution, rotating it as you

clean to reach its entire surface. Wipe the entire surface

with a clean cloth, dampened with sanitizer solution.

Dampen a clean cloth with lukewarm soap and water.

Wipe the inside of doors and bun infeed. Wipe the

inside of the doors and bun infeed again with a fresh,

clean, sanitized cloth.

CAUTION

Do not use abrasive cleaners or pads on the

conveyor surface.

Close the conveyor doors.

Reinstall the bun infeed.

Clean outside of the

toaster. Dampen a clean

cloth with lukewarm soap

and water. Wipe down the

outside of the entire toaster.

Wipe down the entire toaster

again with a fresh, clean,

sanitized cloth.

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