Rockwell Automation Trusted TMR 120 Bedienungsanleitung

ICSTT-RM283H-EN-E (PD-T8472) Trusted

Rockwell Automation Publication ICSTT-RM283H-EN-E Issue 15

Trusted TMR 120 Vac Digital Output Module – 16

Channel

Product Overview

The Trusted® 120 Vac Digital Output Module interfaces to 16 field devices. Triplicated diagnostic

tests are performed throughout the Module including measurements for current and voltage on

each portion of the voted output channel. Tests are also performed for stuck on and stuck off

failures. Fault tolerance is achieved through a Triple Modular Redundant (TMR) architecture within

the System Side and Quad Element redundancy for each of the 16 output channel circuits.

The Module provides on-board Sequence of Events (SOE) reporting with a resolution of 1 ms. An

output change of state triggers an SOE entry. Output states are automatically determined by

multiple voltage and current measurements for each of the 16 channels of the Module.

Features:

•Triplicated TMR system architecture, with fault tolerant output switching.

•16 Output Channels: 120 Vac, 0.5 A per channel, field powered as two groups of 8.

•Comprehensive, automatic diagnostics and self-test.

•Short circuit monitoring per channel when energized (requires regular proof testing for

safety related normally de-energized outputs, e.g. F&G).

•Open circuit monitoring when energized or de-energized

•2500 V impulse withstand opto/galvanic isolation barrier.

•Automatic channel over-current protection, no fuses required.

•On-board Sequence of Events (SOE) reporting with 1 ms resolution.

•Module can be hot-replaced on-line using dedicated ‘Companion Slot’ (adjacent slot) or

SmartSlot (one spare slot for many Modules) configurations.

•Front Panel output status Light Emitting Diodes (LEDs) for each channel indicate output

status and field wiring faults.

Trusted ICSTT-RM283H-EN-E

Rockwell Automation Publication ICSTT-RM283H-EN-E Issue 15

•Front Panel Module status LEDs indicate Module health and operational mode (Active,

Standby, Educated).

•TϋV Certified IEC 61508, SIL 3.

Trusted TMR 120 Vac Digital Output Module – 16 Channel PREFACE

Rockwell Automation Publication ICSTT-RM283H-EN-E Issue 15 i

PREFACE

In no event will Rockwell Automation be responsible or liable for indirect or consequential damages

resulting from the use or application of this equipment. The examples given in this manual are

included solely for illustrative purposes. Because of the many variables and requirements related to

any particular installation, Rockwell Automation does not assume responsibility or reliability for

actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, with respect to use of information, circuits,

equipment, or software described in this manual.

Allen‐Bradley, LISTEN. THINK. SOLVE., Rockwell Automation, TechConnect, and Trusted are

trademarks of Rockwell Automation, Inc.

All trademarks are acknowledged.

DISCLAIMER

It is not intended that the information in this publication covers every possible detail about the

construction, operation, or maintenance of a control system installation. You should also refer to

your own local (or supplied) system safety manual, installation and operator/maintenance manuals.

REVISION AND UPDATING POLICY

This document is based on information available at the time of its publication. The document

contents are subject to change from time to time. The latest versions of the manuals are available at

the Rockwell Automation Literature Library under "Product Information" information "Critical

Process Control & Safety Systems".

TRUSTED RELEASE

This technical manual was updated for Trusted Release 4.0.

LATEST PRODUCT INFORMATION

For the latest information about this product review the Product Notifications and Technical Notes

issued by technical support. Product Notifications and product support are available at the Rockwell

Automation Support Centre at

http://rockwellautomation.custhelp.com

At the Search Knowledgebase tab select the option "By Product" then scroll down and select the

Trusted product.

Some of the Answer ID’s in the Knowledge Base require a TechConnect℠Support Contract. For more

information about TechConnect Support Contract Access Level and Features, click on the following

link:

https://rockwellautomation.custhelp.com/app/answers/detail/a_id/50871

This will get you to the login page where you must enter your login details.

PREFACE Trusted TMR 120 Vac Digital Output Module – 16 Channel

ii Issue 15 Rockwell Automation Publication ICSTT-RM283H-EN-E

IMPORTANT A login is required to access the link. If you do not have an account then you can create one

using the "Sign Up" link at the top right of the web page.

DOCUMENTATION FEEDBACK

Your comments will help us serve your documentation needs better. If you have any suggestions on

how to improve this document, complete the How Are We Doing? form at

http://literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf.

Trusted TMR 120 Vac Digital Output Module – 16 Channel PREFACE

Rockwell Automation Publication ICSTT-RM283H-EN-E Issue 15 iii

SCOPE

This manual specifies the maintenance requirements and describes the procedures to assist

troubleshooting and maintenance of a Trusted system.

WHO SHOULD USE THIS MANUAL

This manual is for plant maintenance personnel who are experienced in the operation and

maintenance of electronic equipment and are trained to work with safety systems.

SYMBOLS

In this manual we will use these notices to tell you about safety considerations.

SHOCK HAZARD: Identifies an electrical shock hazard. If a warning label is fitted, it

can be on or inside the equipment.

WARNING: Identifies information about practices or circumstances that can cause

an explosion in a hazardous environment, which can cause injury or death,

property damage or economic loss.

ATTENTION: Identifies information about practices or circumstances that can cause

injury or death.

CAUTION: Identifies information about practices or circumstances that can cause

property damage or economic loss.

BURN HAZARD: Identifies where a surface can reach dangerous temperatures. If a

warning label is fitted, it can be on or inside the equipment.

This symbol identifies items which must be thought about and put in place when

designing and assembling a Trusted controller for use in a Safety Instrumented

Function (SIF). It appears extensively in the Trusted Safety Manual.

IMPORTANT Identifies information that is critical for successful application and understanding of

the product.

NOTE Provides key information about the product or service.

TIP Tips give helpful information about using or setting up the equipment.

PREFACE Trusted TMR 120 Vac Digital Output Module – 16 Channel

iv Issue 15 Rockwell Automation Publication ICSTT-RM283H-EN-E

WARNINGS AND CAUTIONS

WARNING: EXPLOSION RISK

Do not connect or disconnect equipment while the circuit is live or unless the area is

known to be free of ignitable concentrations or equivalent

AVERTISSEMENT - RISQUE D’EXPLOSION

Ne pas connecter ou déconnecter l’équipement alors qu’il est sous tension, sauf si

l’environnement est exempt de concentrations inflammables ou équivalente

MAINTENANCE

Maintenance must be carried out only by qualified personnel. Failure to follow these

instructions may result in personal injury.

CAUTION: RADIO FREQUENCY INTERFERENCE

Most electronic equipment is influenced by Radio Frequency Interference. Caution

should be exercised with regard to the use of portable communications equipment

around such equipment. Signs should be posted in the vicinity of the equipment

cautioning against the use of portable communications equipment.

CAUTION:

The module PCBs contains static sensitive components. Static handling precautions

must be observed. DO NOT touch exposed connector pins or attempt to dismantle a

module.

Trusted TMR 120 Vac Digital Output Module – 16 Channel PREFACE

Rockwell Automation Publication ICSTT-RM283H-EN-E Issue 15 v

ISSUE RECORD

Issue Date Comments

No issue record in source

14 Aug 15 Rebranded and reformatted with correction to Relative Humidity Range

and Operating Temperature statements in the Specification Sections,

also correction to any typographical errors

15 Mar 20 Added trademarks statement.

Updated Documentation Feedback section.

Updated Figure 4 Module Front Panel.

Changed Minimum On State Load Current in Specifications table.

Changed Channel Test Interval to Self-Test Interval in Specifications

table.

Changed Weight in Specifications table.

Added Output Field Loop Voltage Reporting Accuracy and Minimum

No-Load Threshold (NLTHRESH) configuration to Specifications table.

Updated to display Rockwell Automation publication numbers.

PREFACE Trusted TMR 120 Vac Digital Output Module – 16 Channel

vi Issue 15 Rockwell Automation Publication ICSTT-RM283H-EN-E

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Trusted TMR 120 Vac Digital Output Module – 16 Channel Table of Contents

Rockwell Automation Publication ICSTT-RM283H-EN-E Issue 15 1

Table of Contents

1. Description .............................................................................................................3

1.1. Field Termination Unit (FTU)....................................................................................................... 4

1.2. Field Interface Unit (FIU).............................................................................................................5

1.3. Host Interface Unit (HIU) ............................................................................................................6

1.4. Front Panel Unit (FPU) ................................................................................................................ 6

1.5. Line Monitoring and Output States ............................................................................................ 7

1.6. Housekeeping.............................................................................................................................. 7

1.7. Fault Detection / Testing.............................................................................................................7

1.8. Sequence of Events Characteristics ............................................................................................ 8

1.9. Output Switch Structure ............................................................................................................. 8

2. Installation...........................................................................................................11

2.1. Module Insertion and Removal.................................................................................................11

2.2. Field Power Connection ............................................................................................................11

2.2.1. Cable Impedance............................................................................................................... 12

2.3. Termination............................................................................................................................... 12

2.4. Module Pin-out Connections ....................................................................................................12

2.5. Trusted Module Polarisation / Keying.......................................................................................13

3. Application ...........................................................................................................15

3.1. Module Configuration...............................................................................................................15

3.2. T8472 Complex Equipment Definition ...................................................................................... 15

3.2.1. Rack 1: DO .........................................................................................................................16

3.2.2. Rack 2: STATE ....................................................................................................................17

3.2.3. Rack 3: AI - Channel Field Voltage.....................................................................................18

3.2.4. Rack 4: CI – Channel Field Current ....................................................................................18

3.2.5. Rack 5: LINE_FLT................................................................................................................19

3.2.6. Rack 6: DISCREP.................................................................................................................19

3.2.7. Rack 7: Housekeeping .......................................................................................................19

3.2.8. Rack 8: INFO ......................................................................................................................22

3.3. Sequence of Events Configuration............................................................................................23

3.4. System.INI File Configuration....................................................................................................24

4. Operation .............................................................................................................25

4.1. Front Panel Indications .............................................................................................................25

4.2. Module Status LEDs...................................................................................................................26

4.3. I/O Status LEDs..........................................................................................................................27

Table of Contents Trusted TMR 120 Vac Digital Output Module – 16 Channel

2 Issue 15 Rockwell Automation Publication ICSTT-RM283H-EN-E

5. Fault Finding and Maintenance..............................................................................29

5.1. Fault Reporting..........................................................................................................................29

5.2. Field Wiring Faults.....................................................................................................................29

5.3. Module Faults ...........................................................................................................................29

5.4. Companion Slot.........................................................................................................................30

5.5. SmartSlot...................................................................................................................................30

5.6. Cold Start...................................................................................................................................30

5.7. Active and Standby Transfers....................................................................................................31

6. Specifications........................................................................................................33

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