Rockwell Automation 9VT201-007HTNNN Bedienungsanleitung

VTAC 9 AC Drive

Firmware Version 3.xx

User Manual

Important User Information

Solid state equipment has operational characteristics differing from those of

electromechanical equipment. Safety Guidelines for the Application, Installation

and Maintenance of Solid State Controls (Publication SGI-1.1 available from your

local Rockwell Automation sales office or online at http://

www.rockwellautomation.com/vtac/) describes some important differences between

solid state equipment and hard-wired electromechanical devices. Because of this

difference, and also because of the wide variety of uses for solid state equipment,

all persons responsible for applying this equipment must satisfy themselves that

each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or

consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative

purposes. Because of the many variables and requirements associated with any

particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of

information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written

permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual, when necessary we use notes to make you aware of safety

considerations.

Important: Identifies information that is critical for successful application and

understanding of the product.

VTAC 9 and VS Utilities are registered trademarks of Rockwell Automation, Inc.

WARNING: Identifies information about practices or circumstances

that can cause an explosion in a hazardous environment, which may

lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances

that can lead to personal injury or death, property damage, or economic

loss. Attentions help you:

•identify a hazard

•avoid the hazard

•recognize the consequences

Shock Hazard labels may be located on or inside the equipment (e.g.,

drive or motor) to alert people that dangerous voltage may be present.

Burn Hazard labels may be located on or inside the equipment (e.g.,

drive or motor) to alert people that surfaces may be at dangerous

temperatures.

Summary of Changes

The information below summarizes the changes to the VTAC 9 User

Manual since the June 2007 release.

Manual Updates

Description of New or Updated Information Page

Additional documentation needed when installing Bypass Package

(Style B) Drives.

1-1, 1-23, 1-30

Suggested Analog Signal Wiring section added. 1-23, 1-30

Interlock Connection Considerations added. 1-24, 1-31

Important statement regarding the two types of I/O Terminal Blocks

added.

1-25, 1-32

Parameter 178 [Sleep Wake Mode] description updated. 3-38

Sleep Wake Mode definitions updated. C-11

soc-2

Publication 9VT-UM001D-EN-P

Table of Contents

Preface Overview

Who Should Use this Manual? . . . . . . . . . P-1

What Is Not in this Manual . . . . . . . . . . . . P-1

Getting Assistance from

Rockwell Automation . . . . . . . . . . . . . . P-1

Manual Conventions . . . . . . . . . . . . . . . . . P-2

General Precautions . . . . . . . . . . . . . . . . . P-3

VTAC 9 Catalog Numbers . . . . . . . . . . . . P-4

System (VTAC Builder/Order)

Catalog Number Explanation . . . . . . . . P-4

Model Number Explanation . . . . . . . . . . . P-5

Chapter 1 Installation/Wiring

Bypass Package (Style B) Drives . . . . . . . 1-1

Opening the Cover . . . . . . . . . . . . . . . . . . 1-2

Mounting Considerations . . . . . . . . . . . . . 1-4

AC Supply Source Considerations . . . . . . 1-5

General Grounding Requirements . . . . . . 1-6

Fuses and Circuit Breakers . . . . . . . . . . . . 1-7

Power Wiring . . . . . . . . . . . . . . . . . . . . . . 1-7

Using Input/Output Contactors . . . . . . . . 1-16

Disconnecting MOVs and

Common Mode Capacitors . . . . . . . . . 1-18

I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . 1-21

Speed Reference Control . . . . . . . . . . . . 1-35

Auto/Manual Examples. . . . . . . . . . . . . . 1-36

EMC Instructions . . . . . . . . . . . . . . . . . . 1-37

FCC Instructions . . . . . . . . . . . . . . . . . . . 1-40

Chapter 2 Start Up

Prepare For Drive Start-Up . . . . . . . . . . . . 2-2

Status Indicators . . . . . . . . . . . . . . . . . . . . 2-3

Running the Start-Up Routines. . . . . . . . . 2-4

Chapter 3 Programming and Parameters

About Parameters . . . . . . . . . . . . . . . . . . . 3-1

How Parameters are Organized. . . . . . . . . 3-3

Accessing the Parameters . . . . . . . . . . . . . 3-4

Ensuring Program Security . . . . . . . . . . . . 3-6

Monitor File . . . . . . . . . . . . . . . . . . . . . . 3-11

Motor Control File . . . . . . . . . . . . . . . . . 3-12

Speed Command File . . . . . . . . . . . . . . . 3-18

Dynamic Control File . . . . . . . . . . . . . . . 3-30

Utility File . . . . . . . . . . . . . . . . . . . . . . . . 3-41

Communication File . . . . . . . . . . . . . . . . 3-51

Inputs & Outputs File . . . . . . . . . . . . . . . 3-54

Parameter Cross Reference – by Name. . 3-66

Publication 9VT-UM001D-EN-P

Chapter 4 Troubleshooting

Drive Faults . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Manually Clearing Faults . . . . . . . . . . . . . 4-4

Fault Descriptions . . . . . . . . . . . . . . . . . . . 4-4

Drive Alarms . . . . . . . . . . . . . . . . . . . . . . . 4-8

Clearing Alarms. . . . . . . . . . . . . . . . . . . . . 4-9

Alarm Descriptions . . . . . . . . . . . . . . . . . 4-10

Diagnostic Parameters. . . . . . . . . . . . . . . 4-12

Common Symptoms and

Corrective Actions . . . . . . . . . . . . . . . . 4-13

Troubleshooting Using the LCD OIM. . . 4-16

Appendix A Supplemental Drive Information

Specifications. . . . . . . . . . . . . . . . . . . . . . . A-1

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . A-8

Drive, Fuse & Circuit Breaker Ratings . . A-21

Appendix B Using the LCD OIM

External and Internal Connections . . . . . . B-1

Install/Remove the Local LCD OIM . . . . . B-5

Display Description. . . . . . . . . . . . . . . . . . B-6

LCD OIM Menu Structure . . . . . . . . . . . . B-8

Power Up and Adjust the LCD OIM . . . . . B-9

Select a Device in the System . . . . . . . . . . B-9

Program the Drive . . . . . . . . . . . . . . . . . . B-10

Monitor the Drive Using the

Process Display Screen . . . . . . . . . . . . B-12

Control the Drive From the LCD OIM . . B-18

Appendix C Application Notes

External Brake Resistor. . . . . . . . . . . . . . . C-1

Motor Overload . . . . . . . . . . . . . . . . . . . . . C-2

Motor Overload Memory Retention

Per 2005 NEC . . . . . . . . . . . . . . . . . . . . C-3

Overspeed . . . . . . . . . . . . . . . . . . . . . . . . . C-4

Power Loss Ride Through . . . . . . . . . . . . . C-5

Process PI . . . . . . . . . . . . . . . . . . . . . . . . . C-6

Skip Frequency . . . . . . . . . . . . . . . . . . . . . C-9

Sleep Wake Mode . . . . . . . . . . . . . . . . . . C-11

Start At PowerUp. . . . . . . . . . . . . . . . . . . C-13

Stop Mode . . . . . . . . . . . . . . . . . . . . . . . . C-14

Index

Publication 9VT-UM001D-EN-P

Preface

Overview

The purpose of this manual is to provide you with the basic information

needed to install, start-up and troubleshoot the VTAC 9 Adjustable

Frequency AC Drive Packages.

This manual is intended for qualified personnel. You must be able to

program and operate Adjustable Frequency AC Drive devices. In

addition, you must have an understanding of the parameter settings and

functions.

The VTAC 9 User Manual is designed to provide basic start-up and drive

operation information. For detailed installation information, please refer

to the VTAC 9 Installation Instructions, publication 9VT-IN001.

Manuals are available online at http://www.rockwellautomation.com/vtac/.

If you have any questions or problems with the products described in this

instruction manual, contact your authorized Rockwell Automation

VTAC drive representative.

For technical assistance, call 1-440-646-7271.

Before calling, please review the troubleshooting section of this manual

and for additional information visit VTAC Drives online at

http://www.rockwellautomation.com/vtac/.

When you call this number, you will be asked for the drive model

number and this instruction manual number.

For information on… See page…

Who Should Use this Manual? P-1

What Is Not in this Manual P-1

Manual Conventions P-2

General Precautions P-3

VTAC 9 Catalog Numbers P-4

Who Should Use this Manual?

What Is Not in this Manual

Getting Assistance from Rockwell Automation

P-2 Overview

Publication 9VT-UM001D-EN-P

•In this manual we refer to the VTAC 9 Adjustable Frequency AC

Drive as; drive, VTAC 9 or VTAC 9 Drive.

•To help differentiate parameter names and LCD display text from

other text, the following conventions will be used:

–Parameter Names will appear in [brackets].

For example: [DC Bus Voltage].

–Display Text will appear in “quotes.” For example: “Enabled.”

•The following words are used throughout the manual to describe an

action:

Manual Conventions

Word Meaning

Can Possible, able to do something

Cannot Not possible, not able to do something

May Permitted, allowed

Must Unavoidable, you must do this

Shall Required and necessary

Should Recommended

Should Not Not recommended

Overview P-3

Publication 9VT-UM001D-EN-P

General Precautions

ATTENTION: This drive contains ESD (Electrostatic Discharge)

sensitive parts and assemblies. Static control precautions are required

when installing, testing, servicing or repairing this assembly.

Component damage may result if ESD control procedures are not

followed. If you are not familiar with static control procedures,

reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic

Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in

component damage or a reduction in product life. Wiring or application

errors, such as, undersizing the motor, incorrect or inadequate AC

supply, or excessive ambient temperatures may result in malfunction of

the system.

ATTENTION: Only qualified personnel familiar with adjustable

frequency AC drives and associated machinery should plan or

implement the installation, start-up and subsequent maintenance of the

system. Failure to comply may result in personal injury and/or

equipment damage.

ATTENTION: To avoid an electric shock hazard, verify that the

voltage on the bus capacitors has discharged before performing any

work on the drive. Measure the DC bus voltage at the +DC terminal of

the Power Terminal Block and the -DC test point (refer to Chapter 1 for

locations). The voltage must be zero.

P-4 Overview

Publication 9VT-UM001D-EN-P

Each VTAC 9 drive can be identified by its catalog number. There are

two distinct catalog numbers associated with each rating: the System

(VTAC Builder/Order) Catalog Number and the Model Number.

System (VTAC Builder/Order) Catalog Number

Explanation

The System (VTAC Builder/Order) Catalog Number is used for ordering

and may appear on shipping or order documentation.

VTAC 9 Catalog Numbers

Position

9VT –5041H0N–D00

a bcde f g h i j

Drive

Code Type

9VT VTAC 9

Control and I/O

Code Control I/O Drive

Frame

N Standard 24V B, C, D, E

A Standard 24V 2, 3, 4, 5, 6

Option Enclosure

Code Option

D Drive Only

Input Power

Code Option

0 None

Reactor

Code Type

0 None

Horsepower Rating

208V, 60 Hz Input

Code Hp Drive Frame

22B

33B

55C

7 7.5 D

10 10 D

15 15 D

20 20 E

25 25 E

30 30 4

40 40 5

50 50 5

60 60 6

75 75 6

100 100 6

Horsepower Rating

480V, 60 Hz Input

Code Hp Drive Frame

33B

55B

7 7.5 C

10 10 C

15 15 D

20 20 D

25 25 D, 2

30 30 D, 3

40 40 E, 3

50 50 E, 3

60 60 4

75 75 5

100 100 5

125 125 6

150 150 6

200 200 6

Horsepower Rating

650V dc Input

Code Hp Drive Frame

75 75 5

100 100 5

125 125 6

150 150 6

200 200 6

Voltage Rating

Code Voltage Phase Precharge

2 208V ac 3 –

4 480V ac 3 –

R 650V dc – Yes

Enclosure

Code Enclosure

1 Panel Mount - NEMA Type 1

Flange Mount - Front Chassis

NEMA Type 1, Rear Heatsink

UL Type 4X/12 for

Indoor/Outdoor Use

Drive Frame B, C, D, E only.

OIM

Code OIM

H LCD OIM

Communications

Code Communications

0 None

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