Rockwell Automation Allen-Bradley PowerFlex 4 Bedienungsanleitung

Adjustable

Frequency AC

Drive

FRN 2.xx

User Manual

www.abpowerﬂex.com

userman.book Page 1 Friday, June 21, 2002 2:48 PM

Important User Information

Solid state equipment has operational characteristics differing from those of

electromechanical equipment. “

Safety Guidelines for the Application, Installation

and Maintenance of Solid State Controls

” (Publication SGI-1.1 available from

your local Allen-Bradley Sales Ofﬁce or online at

http://www.ab.com/manuals/gi

)

describes some important differences between solid state equipment and

hard-wired electromechanical devices. Because of this difference, and also

because of the wide variety of uses for solid state equipment, all persons

responsible for applying this equipment must satisfy themselves that each intended

application of this equipment is acceptable.

In no event will the Allen-Bradley Company be responsible or liable for indirect or

consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative

purposes. Because of the many variables and requirements associated with any

particular installation, the Allen-Bradley Company cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Allen-Bradley Company with respect to use of

information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written

permission of the Allen-Bradley Company is prohibited.

Throughout this manual we use notes to make you aware of safety considerations.

Attentions help you:

•

identify a hazard

•

avoid the hazard

•

recognize the consequences

Important:

Identiﬁes information that is especially important for successful

application and understanding of the product.

DriveExplorer, DriveTools32, and SCANport are trademarks of Rockwell Automation.

PLC is a registered trademark of Rockwell Automation.

ControlNet is a trademark of ControlNet International, Ltd.

DeviceNet is a trademark of the Open DeviceNet Vendor Association.

ATTENTION:

Identiﬁes information about practices or circumstances

that can lead to personal injury or death, property damage, or economic

loss.

Shock Hazard

labels may be located on or inside the drive to alert

people that dangerous voltage may be present.

Burn Hazard

labels may be located on or inside the drive to alert

people that surfaces may be at dangerous temperatures.

userman.book Page 2 Friday, June 21, 2002 2:48 PM

Summary of Changes

The information below summarizes the changes to the PowerFlex 4 User

Manual since the last release.

Description of New or Updated Information See Page(s)

Minimum mounting clearances between drive reduced to 25 mm (1.0 in.). 1-2

Expanded information on branch circuit protective devices. 1-7

New information on I/O wiring including additional wiring examples. 1-13 – 1-16

Expanded speciﬁcations information. A-2

Section on RS485 (DSI) Protocol added. C-1 – C-5

The following parameter descriptions or values have changed:

P037 [Stop Mode] – Description changed

A084 [Start Boost] – New default value for 5 HP drives

A107 [Comm Format] – Description changed

3-10

3-19

3-24

The following parameters have been added:

d020 [0-10V Analog Input]

d021 [4-20mA Analog Input]

A110 [0-10V Analog Input Low]

A111 [0-10V Analog Input High]

A112 [4-20mA Analog Input Low]

A113 [4-20mA Analog Input High]

A114 [Slip Compensation]

3-7

3-24

3-25

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soc-2

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Table of Contents

Preface

Overview

Who Should Use this Manual? . . . . . . . . . P-1

Reference Materials. . . . . . . . . . . . . . . . . . P-1

Manual Conventions . . . . . . . . . . . . . . . . . P-2

Drive Frame Sizes . . . . . . . . . . . . . . . . . . . P-2

General Precautions. . . . . . . . . . . . . . . . . . P-3

Catalog Number Explanation . . . . . . . . . . P-4

Chapter 1

Installation/Wiring

Opening the Cover. . . . . . . . . . . . . . . . . . . 1-1

Mounting Considerations . . . . . . . . . . . . . 1-2

AC Supply Source Considerations . . . . . . 1-3

General Grounding Requirements. . . . . . . 1-4

Fuses and Circuit Breakers . . . . . . . . . . . . 1-6

Power Wiring. . . . . . . . . . . . . . . . . . . . . . . 1-8

I/O Wiring Recommendations. . . . . . . . . 1-11

Start and Speed Reference Control . . . . . 1-17

EMC Instructions . . . . . . . . . . . . . . . . . . 1-19

Chapter 2

Start Up

Prepare For Drive Start-Up . . . . . . . . . . . . 2-1

Integral Keypad . . . . . . . . . . . . . . . . . . . . . 2-3

Viewing and Editing Parameters . . . . . . . . 2-4

Chapter 3

Programming and Parameters

About Parameters . . . . . . . . . . . . . . . . . . . 3-1

Parameter Organization. . . . . . . . . . . . . . . 3-2

Display Group . . . . . . . . . . . . . . . . . . . . . . 3-3

Basic Program Group . . . . . . . . . . . . . . . . 3-8

Advanced Program Group. . . . . . . . . . . . 3-13

Parameter Cross Reference – by Name. . 3-26

Chapter 4

Troubleshooting

Drive Status . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Fault Descriptions . . . . . . . . . . . . . . . . . . . 4-3

Common Symptoms and

Corrective Actions. . . . . . . . . . . . . . . . . . . 4-5

Appendix A

Supplemental Drive Information

Drive, Fuse & Circuit Breaker Ratings . . . A-1

Speciﬁcations . . . . . . . . . . . . . . . . . . . . . . A-2

Appendix B

Accessories and Dimensions

Product Selection. . . . . . . . . . . . . . . . . . . . B-1

Product Dimensions . . . . . . . . . . . . . . . . . B-5

Appendix C

RS485 (DSI) Protocol

Index

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userman.book Page ii Friday, June 21, 2002 2:48 PM

Preface

Overview

The purpose of this manual is to provide you with the basic information

needed to install, start-up and troubleshoot the PowerFlex 4 Adjustable

Frequency AC Drive.

This manual is intended for qualiﬁed personnel. You must be able to

program and operate Adjustable Frequency AC Drive devices. In

addition, you must have an understanding of the parameter settings and

functions.

The following manuals are recommended for general drive information:

For information on… See page…

Who Should Use this Manual? P-1

Reference Materials P-1

Manual Conventions P-2

Drive Frame Sizes P-2

General Precautions P-3

Catalog Number Explanation P-4

Who Should Use this Manual?

Reference Materials

Title Publication Available Online at …

Industrial Automation Wiring

and Grounding Guidelines

1770-4.1

www.ab.com/manuals/gi

Preventive Maintenance of

Industrial Control and Drive

System Equipment

DRIVES-SB001A-EN-E

www.ab.com/manuals/dr

Safety Guidelines for the

Application, Installation and

Maintenance of Solid State

Control

SGI-1.1

www.ab.com/manuals/gi

A Global Reference Guide for

Reading Schematic Diagrams

0100-2.10

www.ab.com/manuals/ms

Guarding Against Electrostatic

Damage

8000-4.5.2

www.ab.com/manuals/dr

userman.book Page 1 Friday, June 21, 2002 2:48 PM

P-2

Overview

•

In this manual we refer to the PowerFlex 4 Adjustable Frequency AC

Drive as; drive, PowerFlex 4 or PowerFlex 4 Drive.

•

Parameter numbers and names are shown in this format:

•

The following words are used throughout the manual to describe an

action:

Similar PowerFlex 4 drive sizes are grouped into frame sizes to

simplify spare parts ordering, dimensioning, etc. A cross reference of

drive catalog numbers and their respective frame sizes is provided in

Appendix B.

Manual Conventions

P031 [Motor NP Volts]

Name

Number

Group

d = Display Group

P = Basic Program Group

A = Advanced Program Group

Word Meaning

Can Possible, able to do something

Cannot Not possible, not able to do something

May Permitted, allowed

Shall Required and necessary

Should Recommended

Should Not Not Recommended

Drive Frame Sizes

userman.book Page 2 Friday, June 21, 2002 2:48 PM

Overview

P-3

General Precautions

ATTENTION:

The drive contains high voltage capacitors which take

time to discharge after removal of mains supply. Before working on

drive, ensure isolation of mains supply from line inputs [R, S, T (L1,

L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage

levels. Failure to do so may result in personal injury or death.

Darkened display LEDs is not an indication that capacitors have

discharged to safe voltage levels.

ATTENTION:

Only qualiﬁed personnel familiar with adjustable

frequency AC drives and associated machinery should plan or

implement the installation, start-up and subsequent maintenance of the

system. Failure to comply may result in personal injury and/or

equipment damage.

ATTENTION:

This drive contains ESD (Electrostatic Discharge)

sensitive parts and assemblies. Static control precautions are required

when installing, testing, servicing or repairing this assembly.

Component damage may result if ESD control procedures are not

followed. If you are not familiar with static control procedures,

reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic

Damage” or any other applicable ESD protection handbook.

ATTENTION:

An incorrectly applied or installed drive can result in

component damage or a reduction in product life. Wiring or application

errors, such as, undersizing the motor, incorrect or inadequate AC

supply, or excessive ambient temperatures may result in malfunction of

the system.

userman.book Page 3 Friday, June 21, 2002 2:48 PM

P-4

Overview

Catalog Number Explanation

Code Voltage Ph.

V 120V AC 1

A 240V AC 1

B 240V AC 3

D 480V AC 3

Code Version

4 RS485

Code Interface Module

1 Fixed Keypad

Code Enclosure

N Panel Mount - IP 20 (NEMA Type Open)

22A - A 1P5 N 1 1 4

Drive Dash Voltage Rating Rating Enclosure HIM Emission Class Comm Slot

Output Current @ 100-120 Input or 200-240V Input

Code Amps kW (HP)

1P5 1.5 0.2 (0.25)

2P3 2.3 0.37 (0.5)

4P5 4.5 0.75 (1.0)

8P0 8.0 1.5 (2.0)

012 12 2.2 (3.0)

017 17.5 3.7 (5.0)

Code Rating

0 No Filter

1 Integral EMI Filter

Output Current @ 380-480V Input

Code Amps kW (HP)

1P4 1.4 0.37 (0.5)

2P3 2.3 0.75 (1.0)

4P0 4.0 1.5 (2.0)

6P0 6.0 2.2 (3.0)

8P7 8.7 3.7 (5.0)

Code

22A PowerFlex 4

userman.book Page 4 Friday, June 21, 2002 2:48 PM

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