Rockwell Automation Allen-Bradley PowerFlex 700 B Series Bedienungsanleitung

Adjustable Frequency AC Drive

Series B

Firmware Versions

4.001

User Manual

www.abpowerflex.com

Important User Information

Solid state equipment has operational characteristics differing from those of

electromechanical equipment. Safety Guidelines for the Application, Installation

and Maintenance of Solid State Controls (Publication SGI-1.1 available from your

local Rockwell Automation sales office or www.rockwellautomation.com/literature)

describes some important differences between solid state equipment and

hard-wired electromechanical devices. Because of this difference, and also because

of the wide variety of uses for solid state equipment, all persons responsible for

applying this equipment must satisfy themselves that each intended application of

this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or

consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative

purposes. Because of the many variables and requirements associated with any

particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of

information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written

permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual, when necessary we use notes to make you aware of safety

considerations.

Important: Identifies information that is critical for successful application and

understanding of the product.

DriveExplorer, DriveExecutive, Force Technology and SCANport are trademarks of Rockwell Automation, Inc.

PowerFlex and PLC are registered trademarks of Rockwell Automation, Inc.

ControlNet is a trademark of ControlNet International, Ltd.

DeviceNet is a trademark of the Open DeviceNet Vendor Association.

WARNING: Identifies information about practices or circumstances

that can cause an explosion in a hazardous environment, which may

lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances

that can lead to personal injury or death, property damage, or economic

loss. Attentions help you:

•identify a hazard

•avoid the hazard

•recognize the consequences

Shock Hazard labels may be located on or inside the equipment (e.g.,

drive or motor) to alert people that dangerous voltage may be present.

Burn Hazard labels may be located on or inside the equipment (e.g.,

drive or motor) to alert people that surfaces may be at dangerous

temperatures.

Table of Contents

Preface Overview Who Should Use this Manual? . . . . . . . . . P-1

What Is Not in this Manual . . . . . . . . . . . . P-1

Reference Materials . . . . . . . . . . . . . . . . . P-2

Manual Conventions . . . . . . . . . . . . . . . . . P-2

Drive Frame Sizes . . . . . . . . . . . . . . . . . . . P-3

General Precautions . . . . . . . . . . . . . . . . . P-3

Catalog Number Explanation . . . . . . . . . . P-4

Chapter 1 Installation/Wiring Opening the Cover . . . . . . . . . . . . . . . . . . 1-1

Mounting Considerations . . . . . . . . . . . . . 1-2

AC Supply Source Considerations . . . . . . 1-2

General Grounding Requirements . . . . . . 1-4

Fuses and Circuit Breakers . . . . . . . . . . . . 1-5

Power Wiring . . . . . . . . . . . . . . . . . . . . . . 1-5

Using Input/Output Contactors . . . . . . . . 1-12

Disconnecting MOVs and CM Capacitors 1-13

I/O Wiring . . . . . . . . . . . . . . . . . . . . . . . . 1-15

Reference Control . . . . . . . . . . . . . . . . . . 1-21

Auto/Manual Examples. . . . . . . . . . . . . . 1-22

Lifting/Torque Proving . . . . . . . . . . . . . . 1-23

Common Bus/Precharge Notes . . . . . . . . 1-23

EMC Instructions . . . . . . . . . . . . . . . . . . 1-24

Chapter 2 Start Up Prepare For Drive Start-Up . . . . . . . . . . . . 2-1

Status Indicators . . . . . . . . . . . . . . . . . . . . 2-2

Start-Up Routines . . . . . . . . . . . . . . . . . . . 2-3

Running S.M.A.R.T. Start. . . . . . . . . . . . . 2-4

Running an Assisted Start Up . . . . . . . . . . 2-4

Chapter 3 Programming

and Parameters

About Parameters . . . . . . . . . . . . . . . . . . . 3-1

How Parameters are Organized. . . . . . . . . 3-3

Monitor File . . . . . . . . . . . . . . . . . . . . . . . 3-7

Motor Control File . . . . . . . . . . . . . . . . . . 3-9

Speed Command File . . . . . . . . . . . . . . . 3-16

Dynamic Control File . . . . . . . . . . . . . . . 3-26

Utility File . . . . . . . . . . . . . . . . . . . . . . . . 3-33

Communication File . . . . . . . . . . . . . . . . 3-46

Inputs & Outputs File . . . . . . . . . . . . . . . 3-51

Applications File . . . . . . . . . . . . . . . . . . . 3-59

Pos/Spd Profile File. . . . . . . . . . . . . . . . . 3-65

Parameter Cross Reference – by Name. . 3-72

Parameter Cross Reference – by Number 3-75

Chapter 4 Troubleshooting Faults and Alarms . . . . . . . . . . . . . . . . . . . 4-1

Drive Status . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Manually Clearing Faults . . . . . . . . . . . . . 4-4

Fault Descriptions . . . . . . . . . . . . . . . . . . . 4-4

Clearing Alarms . . . . . . . . . . . . . . . . . . . . 4-9

Alarm Descriptions . . . . . . . . . . . . . . . . . 4-10

Common Symptoms/Corrective Actions 4-13

Testpoint Codes and Functions . . . . . . . . 4-16

Appendices See Next Page

ii Table of Contents

Appendix A Supplemental

Drive Information

Specifications. . . . . . . . . . . . . . . . . . . . . . . A-1

Communication Configurations . . . . . . . . A-5

Output Devices . . . . . . . . . . . . . . . . . . . . . A-8

Drive, Fuse & Circuit Breaker Ratings . . . A-8

Dimensions . . . . . . . . . . . . . . . . . . . . . . . A-17

Frame Cross Reference . . . . . . . . . . . . . . A-27

Appendix B HIM Overview External and Internal Connections . . . . . . B-1

LCD Display Elements . . . . . . . . . . . . . . . B-2

ALT Functions . . . . . . . . . . . . . . . . . . . . . . B-2

Menu Structure . . . . . . . . . . . . . . . . . . . . . B-3

Viewing and Editing Parameters . . . . . . . . B-5

Linking Parameters . . . . . . . . . . . . . . . . . . B-6

Removing/Installing the HIM . . . . . . . . . . B-8

Appendix C Application Notes Adjustable Voltage Operation . . . . . . . . . . C-1

External Brake Resistor . . . . . . . . . . . . . . . C-3

Lifting/Torque Proving . . . . . . . . . . . . . . . C-4

Limit Switches for Digital Inputs . . . . . . C-11

Minimum Speed . . . . . . . . . . . . . . . . . . . C-12

Motor Control Technology . . . . . . . . . . . C-12

Motor Overload . . . . . . . . . . . . . . . . . . . . C-14

Overspeed . . . . . . . . . . . . . . . . . . . . . . . . C-16

Position Indexer/Speed Profiler. . . . . . . . C-17

Power Loss Ride Through . . . . . . . . . . . . C-27

Process PID . . . . . . . . . . . . . . . . . . . . . . . C-28

Reverse Speed Limit . . . . . . . . . . . . . . . . C-32

Skip Frequency . . . . . . . . . . . . . . . . . . . . C-33

Sleep Wake Mode . . . . . . . . . . . . . . . . . . C-35

Start At PowerUp. . . . . . . . . . . . . . . . . . . C-37

Stop Mode . . . . . . . . . . . . . . . . . . . . . . . . C-38

Voltage Tolerance . . . . . . . . . . . . . . . . . . C-42

Preface

Overview

The purpose of this manual is to provide you with the basic information

needed to install, start-up and troubleshoot the PowerFlex 700

Adjustable Frequency AC Drive.

This manual is intended for qualified personnel. You must be able to

program and operate Adjustable Frequency AC Drive devices. In

addition, you must have an understanding of the parameter settings and

functions.

The PowerFlex 700 User Manual is designed to provide only basic

start-up information. For detailed drive information, please refer to the

PowerFlex Reference Manual. The reference manual is included on the

CD supplied with your drive or is also available online at

http://www.rockwellautomation.com/literature.

For information on . . . See page . . .

Who Should Use this Manual? P-1

What Is Not in this Manual P-1

Reference Materials P-2

Manual Conventions P-2

Drive Frame Sizes P-3

General Precautions P-3

Catalog Number Explanation P-4

Who Should Use this Manual?

What Is Not in this Manual

P-2 Overview

The following manuals are recommended for general drive information:

For detailed PowerFlex 700 information:

For Allen-Bradley Drives Technical Support:

•In this manual we refer to the PowerFlex 700 Adjustable Frequency

AC Drive as; drive, PowerFlex 700 or PowerFlex 700 Drive.

•To help differentiate parameter names and LCD display text from

other text, the following conventions will be used:

–Parameter Names will appear in [brackets].

For example: [DC Bus Voltage].

–Display Text will appear in “quotes.” For example: “Enabled.”

•The following words are used throughout the manual to describe an

action:

Reference Materials

Title Publication Available Online at . . .

Wiring and Grounding Guidelines

for PWM AC Drives

DRIVES-IN001…

www.rockwellautomation.com/

literature

Preventive Maintenance of

Industrial Control and Drive

System Equipment

DRIVES-TD001…

Safety Guidelines for the

Application, Installation and

Maintenance of Solid State Control

SGI-1.1

A Global Reference Guide for

Reading Schematic Diagrams

100-2.10

Guarding Against Electrostatic

Damage

8000-4.5.2

Title Publication Available . . .

PowerFlex

Reference Manual

PFLEX-RM001… on the CD supplied with the drive or at

www.rockwellautomation.com/literature

Title Online at . . .

Allen-Bradley Drives Technical Support www.ab.com/support/abdrives

Manual Conventions

Word Meaning

Can Possible, able to do something

Cannot Not possible, not able to do something

May Permitted, allowed

Must Unavoidable, you must do this

Shall Required and necessary

Should Recommended

Should Not Not recommended

Overview P-3

Similar PowerFlex 700 drive sizes are grouped into frame sizes to

simplify spare parts ordering, dimensioning, etc. A cross reference of

drive catalog numbers and their respective frame size is provided in

Appendix A.

Drive Frame Sizes

General Precautions

ATTENTION: This drive contains ESD (Electrostatic Discharge)

sensitive parts and assemblies. Static control precautions are required

when installing, testing, servicing or repairing this assembly.

Component damage may result if ESD control procedures are not

followed. If you are not familiar with static control procedures,

reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic

Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in

component damage or a reduction in product life. Wiring or application

errors, such as, undersizing the motor, incorrect or inadequate AC

supply, or excessive ambient temperatures may result in malfunction of

the system.

ATTENTION: Only qualified personnel familiar with adjustable

frequency AC drives and associated machinery should plan or

implement the installation, start-up and subsequent maintenance of the

system. Failure to comply may result in personal injury and/or

equipment damage.

ATTENTION: To avoid an electric shock hazard, verify that the

voltage on the bus capacitors has discharged before performing any

work on the drive. Measure the DC bus voltage at the +DC & –DC

terminals of the Power Terminal Block (refer to Chapter 1 for location).

The voltage must be zero.

ATTENTION: Risk of injury or equipment damage exists. DPI or

SCANport host products must not be directly connected together via

1202 cables. Unpredictable behavior can result if two or more devices

are connected in this manner.

ATTENTION: An incorrectly applied or installed bypass system can

result in component damage or reduction in product life. The most

common causes are:

•Wiring AC line to drive output or control terminals.

•Improper bypass or output circuits not approved by Allen-Bradley.

•Output circuits which do not connect directly to the motor.

Contact Allen-Bradley for assistance with application or wiring.

P-4 Overview

The PowerFlex 700 catalog numbering scheme is shown on page P-5.

ATTENTION: The “adjust freq” portion of the bus regulator function

is extremely useful for preventing nuisance overvoltage faults resulting

from aggressive decelerations, overhauling loads, and eccentric loads. It

forces the output frequency to be greater than commanded frequency

while the drive's bus voltage is increasing towards levels that would

otherwise cause a fault. However, it can also cause either of the

following two conditions to occur.

1. Fast positive changes in input voltage (more than a 10% increase

within 6 minutes) can cause uncommanded positive speed changes.

However an “OverSpeed Limit” fault will occur if the speed reaches

[Max Speed] + [Overspeed Limit]. If this condition is unacceptable,

action should be taken to 1) limit supply voltages within the

specification of the drive and, 2) limit fast positive input voltage

changes to less than 10%. Without taking such actions, if this

operation is unacceptable, the “adjust freq” portion of the bus

regulator function must be disabled (see parameters 161 and 162).

2. Actual deceleration times can be longer than commanded

deceleration times. However, a “Decel Inhibit” fault is generated if

the drive stops decelerating altogether. If this condition is

unacceptable, the “adjust freq” portion of the bus regulator must be

disabled (see parameters 161 and 162). In addition, installing a

properly sized dynamic brake resistor will provide equal or better

performance in most cases.

Important: These faults are not instantaneous. Test results have

shown that they can take between 2-12 seconds to

occur.

ATTENTION: Loss of control in suspended load applications can

cause personal injury and/or equipment damage. Loads must always be

controlled by the drive or a mechanical brake. Parameters 600-611 are

designed for lifting/torque proving applications. It is the responsibility

of the engineer and/or end user to configure drive parameters, test any

lifting functionality and meet safety requirements in accordance with all

applicable codes and standards.

Catalog Number Explanation

Overview P-5

Code Control I/O Volts

CVector

➎24V DC/AC

DVector

➎115V AC

Code Version

C ControlNet (Coax)

DDeviceNet

E EtherNet/IP

RRIO

SRS-485

NNone

Code Operator Interface

0 Blank Cover

2 Digital LCD

3 Full Numeric LCD

4 Analog LCD

5 Prog. Only LCD Code w/Resistor

YYes

➊

NNo

Code CE FilterCM Choke

AYesYes

BYesNo

Code Type

0 None

1 Encoder, 12V

Code Enclosure

A Panel Mount - IP 20 (NEMA Type 1)

F Flange Mount - Front = Open Style,

Back = IP 54 (NEMA Type 12)

G Panel Mount (Stand-Aone) - IP 54 (NEMA Type 12)

Code w/Brake IGBT➋

YYes

NNo

➊Not available for Frame 3 drives or larger.

➋Brake IGBT is standard on Frames 0-3 and optional on Frames 4-6.

➌Note: CE Certification testing has not been performed on 600V class drives.

➍Frames 5 & 6 Only.

➎DPI Only.

➏Must be used with option C or D (position 15). Positions 17-20 are only required

when custom firmware is supplied.

➐Positions 16-20 of the catalog number are not applicable for Canada. These

options (positions 16-20) are only available as User Installed in Canada

Code Type

A User Manual

N No Manual

Code Type

20B 700

400V 60Hz Input

400V

Code Amps kW

1P3 1.3 0.37

2P1 2.1 0.75

3P5 3.5 1.5

5P0 5.0 2.2

8P7 8.7 4.0

011 11.5 5.5

015 15.4 7.5

022 22 11

030 30 15

037 37 18.5

043 43 22

056 56 30

072 72 37

085 85 45

105 105 55

125 125 55

140 140 75

170 170 90

205 205 110

260 260 132

600V 60Hz Input➌

600V

Code Amps HP

1P7 1.7 1.0

2P7 2.7 2.0

3P9 3.9 3.0

6P1 6.1 5.0

9P0 9.0 7.5

011 11 10

017 17 15

022 22 20

027 27 25

032 32 30

041 41 40

052 52 50

062 62 60

077 77 75

099 99 100

125 125 125

144 144 150

208/240V 60Hz Input

208V 240V

Code Amps Amps HP

2P2 2.5 2.2 0.5

4P2 4.8 4.2 1.0

6P8 7.8 6.8 2.0

9P6 11 9.6 3.0

015 17.5 15.3 5.0

022 25.3 22 7.5

028 32.2 28 10

042 48.3 42 15

052 56 52 20

070 78.2 70 25

080 92 80 30

104 120 104 40

130 130 130 50

154 177 154 60

192 221 192 75

260 260 260 100

690V 60Hz Input

690V

Code Amps kW

052 52 45

060 60 55

082 82 75

098 98 90

119 119 110

142 142 132

480V 60Hz Input

480V

Code Amps HP)

1P1 1.1 0.5

2P1 2.1 1.0

3P4 3.4 2.0

5P0 5.0 3.0

8P0 8.0 5.0

011 11 7.5

014 14 10

022 22 15

027 27 20

034 34 25

040 40 30

052 52 40

065 65 50

077 77 60

096 96 75

125 125 100

156 156 125

180 180 150

248 248 200

Code Type

AD➏60Hz Maximum

Position

1-3 4 5-7 8 9 10 11 12 13 14 15 16➐17-18➐19-20➐

20B D 2P1 A 3 A Y N A R C 0 NN AD

Drive Voltage Rating Rating Enclosure HIM Documentation Brake Brake Resistor Emission Comm Slot I/O Feedback Future

Use

Custom

Firmware

Code Vol ta ge Ph. Prechg.

B240VAC3–

C400VAC3–

D480VAC3–

E600VAC

➌3–

F690VAC

➍3–

H540VDC

➍–N

J650VDC

➍–N

N325VDC

➍–Y

P540VDC

➍–Y

R650VDC

➍–Y

T810VDC

➍–Y

W932VDC

➍–Y

P-6 Overview

Notes:

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