Assa Abloy Corbin Russwin ED5400 (A) Series Bedienungsanleitung

FM164 09/19

Installation Instructions

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

WARNING

This product can expose you to lead

which is known to the state of California

to cause cancer and birth defects or other

reproductive harm. For more information

go to www.P65warnings.ca.gov.

SurfaceVerticalRod

ED5400 (A) Series & ED5470 (B) Series

Exit Devices

Surface Vertical Rod

Installation Instructions

Exit Devices

FM164 09/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

TOC Table of Contents

1 General Information.............................................................3

a Change Hands ...................................................................5

b 1/4-20 Sex Nut Option ...........................................................5

c Rod Extension Options ..........................................................5

d Maintenance ....................................................................6

e Shim Kit Option .................................................................6

2 Preparation .....................................................................6

a Check Before Starting............................................................6

b Mark Door.......................................................................7

c Prepare Door, Frame, and Sill ....................................................7

d Clear Raised Door Molding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

e Size Device ......................................................................8

3 Installation ......................................................................9

a Install Device ....................................................................9

b Set Latches, Strikes, and Guides ..................................................9

c Prepare Rods .................................................................. 10

d Complete Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 Plastic Installation Template for ED5000 Exit Devices........................... 12

Surface Vertical Rod

Installation Instructions

Exit Devices

FM164 09/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

1 General Information

Top bracket and strike required for ED5470. (Figure1)

Popper assembly required for ED5470 (B) Series Fire-Rated Devices with Less Bottom Rod (M55 Option).

(Figure2)

Note

Refer to separate instruction sheet FM547.

Note

All dimensions are in inches unless otherwise noted.

Figure1

Strike angle must

engage strike Top strike

10-24 PFHMS

Figure2

Retaining Clip

Popper

Cap Plug

Surface Vertical Rod

Installation Instructions

Exit Devices

FM164 09/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

1 General Information (cont.)

Figure3

Shim (2) supplied

Strike plate

Strike

(3) 10-24 x 5/8" PFHMS or 10 x 1" PFHWS

Top latch

(3) 10-24 x 1/4" PRHMS

Top

mounting

plate

(2) 1/4-20 x

3/4" PFHMS

(2) 8-32 x 1/4" PFHMS

End clamp (3) 8-32

x 1/4"

PUFHMS

End cap

(2) 1/4-20 x 3/4" PRHMS

or (2) #14 Wood screws

For metal, composite, and wood doors of either hand

Bottom rod and latch components not supplied with

less bottom rod devices (LBR), M55 Option.

Outside Trim

Device is packed ready for

any compatible trim.

Dogging

Feature to hold bolts retracted and

touchpad depressed, for push-pull

door operation.

To Dog Service

1. Insert dogging key.

2. Depress and hold touchbar.

3. Turn key 1/4 turn clockwise.

(Not a feature of fire labeled devices.)

Dogging key

Cover

(2) 8-32 x 1/4" PUFHMS

(2) 1/4-20 x 3/4" PRHMS

(2) 8 x 3/8 "PFH"AB"SMS

Roll pin

Top rod

(2) #8 x 1/2"

PRH "AB" SMS

Rod guide

Latch cover

Top rod

connector

Guide cover

Bottom rod

connector

Bottom rod

(2) 8 x 3/8" PFH "AB" SMS

(3) 10-24 x 1/4" PRHMS

Guide cover

Deadbolt

Bottom bolt case

(2) 8-32 x

1/4" PFHMS

Strike

(2) 1/4-20 x

3/4" PFHMS

Bottom

mounting

plate

(2) #8 x 1/2"

PRH "AB" SMS

Rod guide

Roll pin

Hole

plug (fire

devices)

Latch cover

Surface Vertical Rod

Installation Instructions

Exit Devices

FM164 09/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

1 General Information (cont.)

a Change Hands

Remove four (4) screws and

vertical lifter assembly. Rotate

device to opposite hand (180˚).

Insert lifter assembly under

lift block and re-install screws.

Note

Lifter must fit under lift block as

shown. (Figure4)

b 1/4-20 Sex Nut Option

Recommended for wood composite or unreinforced metal doors. (Figure5)

Device Quantity Size

No trim 8 1/4 - 20

With trim 6

c Rod Extension Options

• 2" (51 mm)

• 6" (152 mm)

• 12" (305 mm)

• 24" (610 mm)

• (Specify device finish)

Figure4

Lift block

Vertical lifter

assembly

(4) 8-32 x 3/16" PRHMS

Vertical lifter

assembly

(4) 8-32 x 3/16" PRHMS

RHR Device

RHR Door

LHR Device

LHR Door

Figure5

Note

Standard for Fire

Rated doors.

Figure6

Surface Vertical Rod

Installation Instructions

Exit Devices

FM164 09/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

1 General Information (cont.)

d Maintenance

1. Periodically remove covers and coat mechanisms with a silicone-based lubricant. This is particularly

required in corrosive environments for proper product function.

2. Check mounting fasteners periodically. Retighten if found loose. Apply screw locking compound

(available at automotive part stores) or change part fasteners if screws continue to back out.

3. Periodic checks (and adjustments) of strikes are required to compensate for changes in the opening

(e.g. door sagging).

e Shim Kit Option

697F348 Black Finish

• Kit consists of (2) Latch Head Shims (Device Cover seats on shim) and (2) End Clamp Shims (End Cap

seats on shim), (2) Top and Bottom Latch Shims (Bolt Case Mounting Plates seat on shim), and (4)

Rod Guide Shims.

• Each shim is 1/8"(3.2 mm) thick. More than two shim thicknesses 1/4"(6.4 mm), require longer

device mounting screws (not included).

2 Preparation

a Check Before Starting

Unreinforced Doors or Frames (Figure8)

• Doors and Frames with walls having a structural thickness (metal skin plus reinforcement or solid

hardwood) to engage less than (3) full screw threads are considered unreinforced.

• Unreinforced Doors: Use SNB (sex nuts and bolts).

• Unreinforced Frames: Use Blind Rivet Nuts.

• Recommended fasteners for unreinforced openings are not

necessarily supplied by Corbin Russwin (Figure7).

Figure8

Door must

swing freely

Door must

not be warped

Door must not bind Door must not sag

Minimum Door Stile: 4-1/2" (114 mm)

Door and frame must meet structural and

dimensional specifications on exit device

template(s) for door and frame preparation.

Figure7

Reinforcement

Door skin Blind Rivet Nut

Surface Vertical Rod

Installation Instructions

Exit Devices

FM164 09/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

2 Preparation (cont.)

b Mark Door

Locate and mark horizontal and

vertical centerlines as shown. (Figure9)

LHR door shown. Preparation is typical for both

door hands.

Caution

If device is mounted higher or lower than

shown, rod length must change. Lengthen or

cut top and bottom rods as shown in Step 3c.

LBR

For ED5470 Series Less Bottom Rod Devices,

skip bottom latch and strike

installation steps and see separate

instructions for ED5470 Series top latch

and strike.

Note

Less Bottom Rod Devices should not be used

where security is a primary concern.

c Prepare Door, Frame, and Sill

A. Locate Device Template aligning VERTICAL REFERENCE and HORIZONTAL REFERENCE lines on door and

template. Tape template to door face. (Figure10)

B. Extend centerline of Rod and Strikes from Device Template to top and bottom of door.

C. Locate Top Latch/Strike, Bottom Case, and Bottom Strike

templates, aligned on centerline of Rods and Strikes on door.

Tape templates in place and mark holes.

D. Locate and tape Trim Template to door

(see instructions with Trim).

E. Mark and prepare holes per installation template:

• Device and Bolt Case Plates:

Each: (2) 1/4-20 Machine Screws for metal reinforced doors

OR (2) 3/8" (10 mm) Dia. Sex Nuts & Bolts.

• Top Strike: ED5400 Series: (2) 10-24 Machine Screws,

or (2) #10 Wood Screws.

ED5470 Series: (4) 10-24 Machine Screws.

• Bottom Strike: 5/8"(16 mm) Dia. 3/4"(19 mm)

Deep hole.

Figure9

Measure Gap

Write Dimension here: XXXX"

Door

2-3/4"

(70 mm)

39-15/16"

(1014 mm)

Horizontal reference

Vertical reference

Finished floor

Single

Door

or Pair

Without

Mullion

LHR Door

Inside Face

Figure10

Bottom Strike

Template

Bottom Case

Template

Device

Template

Top Latch

& Strike

Template

LHR Door

Inside Frame

Vertical

Reference

Horizontal

Reference

Rods & Strikes

Finished floor

Surface Vertical Rod

Installation Instructions

Exit Devices

FM164 09/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

2 Preparation (cont.)

d Clear Raised Door Molding

Device must seat flush on door surface or on

the shims that keep it parallel to door face.

(Figure11)

Longer mounting screws are needed when

more than (2) shims of 1/8" thick are used.

See Shim Kit Option in Step 1e.

e Size Device

Device must be field-cut to size unless standard opening and device are 36" (0.91 m).

LHR Door Open 90˚ Inside Face (Figure12)

Figure12

Align mounting holes in door

with mounting holes in device.

Align horizontal line on door

with edge of device.

Centerline of

dogging hole

No gap between

end cover &

touch bar.

Mark cutoff line.

Cut square on line.

Minimum

Minimum to stile edge

Minimum

1-11/16"

(43 mm)

3/4"

(19 mm)

1-15/16"

(43 mm)

1/2"

(13 mm)

Standard

Figure11

(1) Shim Kit #697F348

per 1/4" (6 mm) of raised molding

Surface Vertical Rod

Installation Instructions

Exit Devices

FM164 09/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

3 Installation

a Install Device

A. Mount trim (Follow instructions with trim).

B. Seat bar in place. Fasten device head (2 PRHMS or SNB). (Figure13)

C. Set bar level. Locate end clamp holes.

D. Prepare end clamp mounting holes. Mount end clamp (2 #1/4-20 PRHMS or 3/8" (10 mm) dia. SNB).

Figure13

(Bolt to door reinforcement, sex nuts, or trim studs)

1/2"

(13 mm)

1-1/4"

(32 mm)

Device Screws

E. Check slide action (Slide travel = 9/16" (14 mm)

• Depress touchbar (slide should move up). Release touchbar (slide should fall back to original rest

position).

• Activate trim (slide should move up). Release trim activator (slide should fall back to rest position).

• NOT FOR FIRE DEVICES - Depress touchbar, turn dogging key clockwise (bar must remain

depressed, slide must remain in up position). Turn dogging key counterclockwise (bar should

extend, slide should fall back to rest position).

F. Tighten all mounting screws.

b Set Latches, Strikes, and Guides

Top Strike Detail for ED5400 Series

Figure14

Shim (2 supplied)

(Start with one)

Strike plate

(Ridges face down)

Strike

(2) 10-24 x 5/8" MS or

(2) #10 X 1" WS (Flat Head)

Top Strike Detail for ED5470 Series

Figure15

(2) 10-24 PFHMS

Top Stike

Strike angle must

engage strike

Surface Vertical Rod

Installation Instructions

Exit Devices

FM164 09/19

or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

3 Installation (cont.)

c Prepare Rods

Top Rod (Figure16)

• Ready for 84"(2134 mm) Openings

Openings Under 84 (2134)

For top rod cutoff length, deduct Opening Height from 84" (2132 mm).

Example:

Opening = 80" (2032 mm)

84-80 = 4" or (2134 mm) - (2032 mm) = (102 mm)

Top rod must be cut 4" (102 mm).

Openings Over 84 (2134)

For top rod additional length, deduct 84" (2134 mm) from

Opening Height.

Example:

Opening = 99" (2515 mm)

99" - 84" = 15" or (2515 mm) - (2134 mm) = (381 mm)

The top rod must be lengthened 15" (381 mm).

To Lengthen Rods (Figure17)

• Use Rod Extension(s) to extend Rod to length needed or longer

(2", 6", 12", or 24"Rod Extensions available).

• Cut excess length from end of rod with pin hole.

• Apply screw locking compound (available at automotive parts store)

to Rod Extension(s) male threads. Thread Extension(s) until seated

tight over Rod.

To Cut Rods

• Cut from the end with pin hole. NEVER CUT THREADED END.

• Press Jig until it bottoms over Rod.

• Drill 1/8"(3 mm) dia. hole thru, 3/8"(10 mm) from end of Rod.

Bottom Rods (Figure18)

• Ready for 39-15/16"(1014 mm) Floor to device center

To Lower Device

• Bottom Rod cutoff length is distance that device was

lowered below 39-15/16"(1014 mm).

• Add to top rod a length equal to the bottom rod cut.

Example:

Device at 36" (914 mm) from floor

39-15/16" - 36" = 3-15/16" (100 mm)

The top rod must be lengthened 3-15/16" (100 mm)

Figure16

Top Rod Connector

Top Rod

36-1/8"

(918 mm)

1/8 x 1/2 Rollpin

PRESS FLUSH

Figure17

Jig

Dia. Thru

1/8"

(3.20 mm)

3/8"

(10 mm)

Rod

(Typical pin end)

Figure18

Bolt

Bottom

Rod

1/8" x 1/2" Rollpin

Bottom Rod

Connector

32-1/4"

(818 mm)

3-3/4"

(95 mm)

Adjustment left:

1/2" (13 mm) in-out.

PRESS FLUSH

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