Pfeiffer Vacuum OmniControl Bedienungsanleitung

OPERATING INSTRUCTIONS

Translation of the Original

OMNICONTROL

Control unit

Dear Customer,

Thank you for choosing a Pfeiffer Vacuum product. Your new Display Control Unit should

support you in your individual application with full performance and without malfunctions. The

name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and

complete range of top-quality products and first-class service. From this extensive, practical

experience we have gained a large volume of information that can contribute to efficient

deployment and to your personal safety.

In the knowledge that our product must avoid consuming work output, we trust that our

product can offer you a solution that supports you in the effective and trouble-free

implementation of your individual application.

Please read these operating instructions before putting your product into operation for the

first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-

vacuum.de.

Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on

our website.

Disclaimer of liability

These operating instructions describe all models and variants of your product. Note that your

product may not be equipped with all features described in this document. Pfeiffer Vacuum

constantly adapts its products to the latest state of the art without prior notice. Please take

into account that online operating instructions can deviate from the printed operating

instructions supplied with your product.

Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from

the use of the product that contradicts its proper use or is explicitly defined as foreseeable

misuse.

This document is the intellectual property of Pfeiffer Vacuum and all contents of this

document are protected by copyright. They may not be copied, altered, reproduced or

published without the prior written permission of Pfeiffer Vacuum.

We reserve the right to make changes to the technical data and information in this document.

2/48

Table of contents

1 About this manual 7

1.1 Validity 7

1.1.1 Applicable documents 7

1.1.2 Variants 7

1.2 Target group 7

1.3 Conventions 7

1.3.1 Instructions in the text 7

1.3.2 Pictographs 8

1.3.3 Stickers on the product 8

1.3.4 Abbreviations 8

2 Safety 10

2.1 General safety information 10

2.2 Safety instructions 10

2.3 Safety precautions 12

2.4 Limits of use of the product 12

2.5 Proper use 13

2.6 Foreseeable improper use 13

3 Product description 14

3.1 Identifying the product 14

3.2 Product features 14

3.3 Scope of delivery 14

3.4 Function 14

4 Interfaces 16

4.1 Interface RS-485 16

4.2 Gauge/IO option 17

4.3 Data option 18

5 Installation 19

5.1 Preparing for installation 19

5.2 Installing the device in a rack 19

5.3 Connecting the electrical supply 19

5.3.1 Connection diagram 20

5.3.2 Earthing the device 21

5.3.3 Connecting the OmniControl to a vacuum pump 22

5.3.4 Connect OmniControl to multiple vacuum pumps 24

5.3.5 Connecting to the mains power suppy 25

5.4 Connecting gauges 25

5.5 Install/remove table mount 25

6 Operation 28

6.1 Introduction screens 28

6.2 Main menu 29

6.3 Data views 29

6.3.1 Default views 29

6.3.2 Device templates 30

6.3.3 Application templates 31

6.3.4 Empty grid templates 31

6.3.5 Configuring tiles 32

6.4 Tools menu (Tools) 34

6.5 Device settings (Settings) 35

6.6 Device information (About) 35

7 Maintenance 37

Table of contents

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8 Recycling and disposal 38

8.1 General disposal information 38

8.2 Disposing of the power supply pack 38

9 Malfunctions 39

10 Service solutions by Pfeiffer Vacuum 40

11 Accessories 42

11.1 Accessory information 42

11.2 Ordering accessories 42

12 Technical data and dimensions 43

12.1 Technical data 43

12.2 Dimension drawings 44

Declaration of conformity 46

Table of contents

4/48

List of tables

Tbl. 1: Stickers on the product 8

Tbl. 2: Abbreviations used in this document 9

Tbl. 3: Permissible ambient conditions 13

Tbl. 4: Product features 14

Tbl. 5: Features of the RS-485 interface 16

Tbl. 6: Terminal layout of the RS-485 connecting socket M12 16

Tbl. 7: Available Pfeiffer Vacuum DigiLine gauges for connecting to an OmniControl 25

Tbl. 8: Accessories 42

Tbl. 9: OmniControl 200 43

Tbl. 10: OmniControl 300 43

Tbl. 11: OmniControl 400 43

Tbl. 12: OmniControl 001 44

Tbl. 13: OmniControl 001 Mobile 44

List of tables

5/48

List of figures

Fig. 1: Position of the stickers on the product 8

Fig. 2: OmniControl 200 front view 14

Fig. 3: OmniControl 200 rear view 15

Fig. 4: Cross-linking an OmniControl in the RS-485 bus 17

Fig. 5: Gauge/IO option 17

Fig. 6: Data option 18

Fig. 7: Connection diagram for the OmniControl with integrated power supply pack 20

Fig. 8: Connection diagram for the OmniControl with gauge/IO option 21

Fig. 9: Connection of the grounding cable to the OmniControl with integrated power

supply pack

Fig. 10: Example: Connection of an OmniControl to a vacuum pump 23

Fig. 11: Example: Connection of an OmniControl with integrated power supply pack

to a vacuum pump

Fig. 12: Example: Connect OmniControl with integrated power supply pack to multi-

ple vacuum pumps

Fig. 13: Remove plastic cover 26

Fig. 14: Remove table mount 26

Fig. 15: Install table mount 27

Fig. 16: Introduction screen example 28

Fig. 17: Main menu 29

Fig. 18: Data view example 29

Fig. 19: Direct access example 30

Fig. 20: Selecting preconfigured templates 30

Fig. 21: Example of device templates 31

Fig. 22: Application templates menu 31

Fig. 23: Grid templates menu 32

Fig. 24: Example of opening a detailed view 32

Fig. 25: Configure tile 33

Fig. 26: Converting units 33

Fig. 27: Tools menu example 34

Fig. 28: Auto control view example 34

Fig. 29: Device settings 35

Fig. 30: Device information example 36

Fig. 31: Dimensions OmniControl 200/300/400 44

Fig. 32: Dimensions OmniControl 001 44

Fig. 33: OmniControl 001 Mobile dimensions 45

List of figures

6/48

1 About this manual

IMPORTANT

Read carefully before use.

Keep the manual for future consultation.

1.1 Validity

This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-

scribe the functions of the named product and provide the most important information for the safe use of

the device. The description is written in accordance with the valid directives. The information in this op-

erating instructions refers to the product's current development status. The document shall remain valid

provided that the customer does not make any changes to the product.

1.1.1 Applicable documents

OmniControl control unit Number

Gauge/IO option operating instructions PT 0687 BN

Data option operating instructions PT 0688 BN

Declaration of conformity Part of this document

You can find these documents in the Pfeiffer Vacuum Download Center.

1.1.2 Variants

These instructions apply to control units with the following type designations:

●OmniControl 200, rack unit with integrated power supply pack

●OmniControl 300, rack unit with integrated power supply pack

●OmniControl 400, rack unit with integrated power supply pack

●OmniControl 001, rack unit without integrated power supply pack

●OmniControl 001 Mobile, handheld device without integrated power supply pack

1.2 Target group

These operating instructions are aimed at all persons performing the following activities on the product:

●Transportation

●Setup (Installation)

●Usage and operation

●Decommissioning

●Maintenance and cleaning

●Storage or disposal

The work described in this document is only permitted to be performed by persons with the appropriate

technical qualifications (expert personnel) or who have received the relevant training from Pfeiffer Vac-

uum.

1.3 Conventions

1.3.1 Instructions in the text

Usage instructions in the document follow a general structure that is complete in itself. The required ac-

tion is indicated by an individual step or multi-part action steps.

Individual action step

A horizontal, solid triangle indicates the only step in an action.

►This is an individual action step.

About this manual

7/48

Sequence of multi-part action steps

The numerical list indicates an action with multiple necessary steps.

1. Step 1

2. Step 2

3. ...

1.3.2 Pictographs

Pictographs used in the document indicate useful information.

Note

Tip

1.3.3 Stickers on the product

This section describes all the stickers on the product along with their meanings.

Rating plate (example)

Rating plates of the devices are affixed to the housing where they

can be clearly seen.

CUS

Safety approved

USA CAN

TÜV Rheinland

Test seal

The test seal provides information regarding additional certifica-

tions.

Warning hot surface

This sticker warns of injuries caused by high temperatures as a re-

sult of contact without protection during operation.

Tbl. 1: Stickers on the product

Fig. 1: Position of the stickers on the product

1 TÜV test seal 3 Rating plate

2 Hot surface warning sign

1.3.4 Abbreviations

Abbreviation Meaning in this document

µSD microSD

AC Alternating Current voltage

About this manual

8/48

Abbreviation Meaning in this document

APR Piezo gauge

AR Analog output with two switch-points

AWG American Wire Gauge

CCT Capacitive gauge

CMR Capacitive gauge

CPT Piezo-resistive gauge

DC Direct Current voltage

DCU Display Control Unit

FCR Fluorocarbon rubber

HPT Pirani/Bayard-Alpert combination

HPU Handheld Programming Unit (aid for controlling and monitoring pump parameters)

IKR Cold cathode gauge

IMR Hot cathode gauge

IO Input Output (in out)

LED Light emitting diode

MPT Pirani/Cold cathode combination

PBR Hot cathode gauge

PCR Pirani/capacitive gauge

PE Protective earth (earthed conductor)

PKR Pirani/cold cathode transmitter

PPT Pirani transmitter

[P:xxx] Electronic drive unit control parameters. Printed in bold as a three-digit number in

square brackets. Frequently displayed in conjunction with a short description.

Example: [P:312] software version

RPT Piezo/Pirani combination

RS-485 Standard for a physical interface for asynchronous serial data transmission (recom-

mended standard)

S1 Switch on power supply pack

TTemperature (in °C)

TC Turbopump electronic drive unit (turbo controller)

TM Drive and magnetic bearing electronics

TPR Pirani gauge

USB Universal serial bus

Tbl. 2: Abbreviations used in this document

About this manual

9/48

2 Safety

2.1 General safety information

The following 4 risk levels and 1 information level are taken into account in this document.

DANGER

Immediately pending danger

Indicates an immediately pending danger that will result in death or serious injury if not observed.

►Instructions to avoid the danger situation

WARNING

Potential pending danger

Indicates a pending danger that could result in death or serious injury if not observed.

►Instructions to avoid the danger situation

CAUTION

Potential pending danger

Indicates a pending danger that could result in minor injuries if not observed.

►Instructions to avoid the danger situation

NOTICE

Danger of damage to property

Is used to highlight actions that are not associated with personal injury.

►Instructions to avoid damage to property

Notes, tips or examples indicate important information about the product or about this docu-

ment.

2.2 Safety instructions

All safety instructions in this document are based on the results of the risk assessment carried out in

accordance with Low Voltage Directive 2014/35/EU. Where applicable, all life cycle phases of the prod-

uct were taken into account.

Risks during installation

DANGER

Danger to life from electric shock

When establishing the voltages that exceed the specified safety extra-low voltage (according to IEC

60449 and VDE 0100), the insulating measures will be destroyed. There is a danger to life from elec-

tric shock at the communication interfaces.

►Connect only suitable devices to the bus system.

DANGER

Danger to life from electric shock

Touching exposed and voltage-bearing elements causes an electric shock. Improper connection of

the mains supply leads to the risk of touchable live housing parts. There is a risk to life.

►Before the installation, check that the connection leads are voltage-free.

►Make sure that electrical installations are only carried out by qualified electricians.

►Provide adequate grounding for the device.

►After connection work, carry out an earthed conductor check.

Safety

10/48

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