Prince Castle Universal JIB Series Bedienungsanleitung

542-525 Rev. F

Operation

Manual Product Holding Bin

Universal JIB Series

Product Identification

Pan and Cover Button Bar

PRINCE CASTLE Back Pan Displays BKFT (Breakfast)

LED

LOGO Button

LED Timers (tri-color)

TransferButton MENU/ENTER

Button

Pan Buttons

Power On/Off Switch

UP and DOWN Arrow Buttons

REG (Regular

Menu) LED

Front Pan Displays

LIMITED WARRANTY

This product is warranted to be free from defects in material and/or

workmanship for a period of one (2) year from date of original installation

(with the exception of racks, pans, and covers). Any component which

proves to be faulty in material and/or workmanship will be replaced or

repaired (at the option of Prince Castle, Inc.) without cost to thecustomer

for parts or labor. This warranty covers on location service (i.e. trip

charges and/or mileage). Travel mileage is limited to 100 miles (200

kilometers -International) round trip (one trip warranty) from an

authorized service agency or its sub-service agency.

This warranty is subject to the following exceptions/conditions:

•

Use of anynon-genuine Prince Castle parts voids this warranty.

•

All labor shall be performed during regular work hours.Overtime

premium will be charged to thebuyer.

•

Damage caused by carelessness, neglect, and/or abuse (e.g.,

dropping, tampering or altering parts, equipment damaged in

shipment, by fire, flood oran act of God) is not covered under this

warranty.

TABLE OF CONTENTS

Product Identification ..................................................................................1

Specifications..............................................................................................2

Safety Information.......................................................................................2

Installation...................................................................................................2

Operation....................................................................................................3

Cleaning......................................................................................................4

Programming ......................................................................................5 –14

Troubleshooting.................................................................................15 - 16

Service List and Parts List.................................................................17 - 18

Wiring Diagrams...............................................................................19 –21

205 Lies Rd. • Carol Stream, IL 60188 USA

Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE

Fax: 630-462-1460 • www.princecastle.com

542-525

Product Holding Bin

Universal JIB Series

Model

Voltage

Watts

Hertz

DHB4SS-20UJB

120

1700

DHB2PT-33UJB

208 –240

2500

50/60

DHB2SS-33UJB

208 –240

2500

50/60

DHB4PT-20UJB

120

1700

DHB2SS-20UJB

120

1700

DHB2SS-27UJB

120

1700

Specifications

Safety Information

WARNING CAUTION

Indicates information important to the proper operation ofthe unit. Indicates information important to the operation of the unit. Failure to

Failure to observe may result in damage to theequipment and/or observe may result in damage to theequipment.

severe bodily injury or death.

Installation

A. Remove the unit from the carton and inspect for signs of damage. If

there is damage to the unit:

•

notify the carrier within 24 hours ofdelivery

•

save carton and packaging materials for inspection purposes

•

contact your local dealer, or if purchased directly, the Prince Castle

Sales Department at 800-722-7853 or 1-630-462-8800 to arrange for a

replacement unit.

NOTE: When installing this unit, the ambient temperature at the mounting

site should not exceed 100°F.

Place the bin on a counter and seal the base to the counter with food-

approved sealant.

Plug the power cord into the bin and connect the plug into the proper

electrical outlet (15 amp, 120 Volt). All connections must be in

accordance with local electrical codes and any other applicable codes.

NOTE: The electrical receptacle should be a dedicated outlet. No other

equipment should be operating on the line (refrigerators, fryers, etc.).

Install the racks, pans and pan covers into the cavities.

Turn the power switch to ON. Allow 30 minutes for warm-up.n

Prince Castle reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to

corresponding changes, improvements, additions or replacements for previously purchased equipment.

542-525 Rev. F

Product Holding Bin

Universal JIB Series

Operation

1 Turn power On/Off switch toON position. 2 Press all PAN buttons (ifapplicable).

Load pan covers (if used) onto pan racks and

insert racks into the unit.

Allow 30 minutes for heaters to

reach operating temperature.

The Temperature Display will

show temperature as unit warms

B up to the operating temperature.

Power On/Off Switch

The PAN DISPLAYS will show the

assigned product name.

If no product is assigned, the

display will be dim and show “----”.

Pressing the PAN button will not

activate the timer if “- - - -” is

displayed. Pressing PAN button

when product name is displayed

will start timingcycle.

BKFT (Breakfast) or REG

(Regular Menu) will be lit

depending on pre-

programmed menu.

3 LED Timing Status 4 Tobegin timing cycle, load product and press the PANbutton.

If no other pan is active for a

product, the LED for the first

pan loaded will turnGREEN.

LED Timers

RED (flashing) = Discard product

GREEN (steady) = Oldest product, use first

GREEN (flashing) = Cook more product

YELLOW (steady) = Newer product, use greenfirst

YELLOW (flashing) = Cook more product

If only one pan is active fora

product, the LED will turn

GREEN.

The LED for the 2nd pan (3rd

pan, etc.) loaded will turn

YELLOW.

An LED timer can be stopped

(cancelled) at any time by

pressing and releasing the

corresponding PAN button.

542-525

Product Holding Bin

Universal JIB Series

Operation (continued)

When any of the timer LEDs flash, cook more product orremove

and discard product asindicated. Product, along with any remaining time, can be transferred

from one cavity to another as follows:

GREEN Flashing = Cook more

product

YELLOW Flashing = Cook

more product

RED Flashing = Discard

product

WARNING

Hot surfaces.

A. Press and release the

TRANSFER button on the

timer bar of the product tobe

moved. Displays for all pans

available for transfer will be

brightly lit. All others will be

dimly lit.

Press and release the

TRANSFER button on the bar

where the product will be

moved. All available pan

locations on the bar will be

brightly lit.

B. Press and release the

PAN button of the

product to be moved.

Press and release the PAN button for the

new location. The new location will finish

timing the product. When the transferred

pan time expires, the location will revert

back to the original menusettings.

NOTE: If product transfer is not completed within a pre-programmed

transfer time, the transfer will be cancelled. See your Manager.

To shut down the unit, turn the power On/Off switch to OFF.

NOTE: To load preset times/menus:

Turn power switch toOFF.

Press and hold both the UP and DOWN Arrowbuttons.

Turn power switchON.

When the four right-most displays show PRESET LOADED, release the buttons.

Cleaning

WARNING

Before performing any maintenance, turn the power switch to the

OFF position and unplug the power cord from the electrical

receptacle.

This unit is not watertight. Do not clean with a water jet/jet spray. Do not

immerse the unit in water.

Turn the unit off and unplug the power cord from the electrical

receptacle.

Remove the pan covers and pan racks. Wipe all parts and unit with a

damp cloth. DO NOT use a green Scotch Bright pad cleaner, ice or

water.

CAUTION

Product Holding Bin

Universal JIB Series

RINCE

ASTLE

LLC

WOR L DWID E

542-525

Heater Temperatures

POSA

POSB

POSC

POSD

Shelf A

AUPR, Upper Heater

ALWR, LowerHeater The bin heater temperature display and control have been incorporated into the

POSA Main time bar of the Universal JIB Series bin. This bin has four Main timer

bars on the front. Figure 1 shows the default bar positions POSA, POSB, and POSC.

Refer to the Timer Bar Positions below. The timer bar set for position POSA control

the bin heaters. The timer bars for positions POSB, POSC and POSD

do not have heater control.

Bar

Positions

Figure 1

Note: These instructions are only for the bar set to position POSA.

On the Main timer bar, press the Prince Castle Logo and the Down Arrow buttons together and release. The displays will show temperature

information for the uppermost heater as show in Table 1 below. The temperatures show are examples only.

Table 1 Set Temperature Actual Temperature Heater Location Heater Indicator

275S 276A AUPR H

Set Temperature: The current temperature goal for the displayed heater

Actual Temperature: The current actual temperature for the displayed heater.

Heater Location: This is the heater location within the bin shelf being displayed. Each heater extends to the entire width and depth of the shelf.

Heat Indicator: H will be shown when the bin controller has turned on the heater. H will flash when a fault condition exists for the displayed heater.

Todisplay information for the other heaters in the bin, press the Up or Down Arrow buttons to scroll through each heater display. Table 2 show the

heater information that will be displayed. The temperatures and Heat Indicator displays show are examples only.

Table 2 Set Temperature

Actual Temperature

Heater Location

Heater Indicator

275°F

276 °F

AUPR

225°F

226°F

ALWR

275°F

277°F

BUPR

225°F

BLWR

325°F

326°F

CUPR

225°F

226°F

CLWR

325°F

324°F

DUPR

225°F

224°F

DLWR

Heater fault indications will be displayed instead of an actual temperature in a heater error condition exists. These indications are:

Open Relay: Actual Temperature display alternates between OPEN and RELY

Shorted Relay: Actual Temperature display alternates between SHRT and RELY

High Temperature: Actual Temperature display shows HHHH

These fault indicators will be accompanied by the Heat Indicator display flashing H.

The Actual Temperature display will show LLL (low temperature) if the heater temperature is below 75°F, such as during warm-up.

DUPR, Upper Heater

BUPR, Upper Heater

Shelf B

BLWR, Lower Heater

CUPR, Upper Heater

Shelf C

CLWR, Lower Heater

Shelf D

DLWR, Lower Heater

542-525

RINCE

ASTLE

LLC

WORLDWIDE

Product Holding Bin

Universal JIB Series

Setting the Temperature (continued)

Cancel Heater Display:

To cancel the heater display and go back to normal timer displays,

press the Prince Castle Logo and the Up Arrow buttons together

and release. The displays will return to showing product names or

remaining time if a timer is running. Also, the heater display will

cancel itself after 20 seconds of no button presses

Changing Set Point Temperatures for Heaters:

Note: The upper and lower heaters in each shelf extend to the entire width and depth of the shelf.

The Heater temperatures are linked to the product time. There are two product types(Grilled and Fried). If you change the

temperature for one product within the product types, all the temperatures for the product type will change together.

1. Make sure that there are no timers active by cancelling the time or resetting the machine by turning the unit off then on.

2. Press and hold the Prince Castle Logo button and then press and hold the Menu/Enter button. Hold both for 6 seconds. The display will change.

3. Press the Up and Down Arrow buttons to scroll to “PROD TEMP”.

4. Press Menu/Enter to select this option. A product name will be displayed.

5. Press the Up and Down Arrow buttons to scroll to the desired Product that you would like to change the set point temperature for.

6. Press the Menu/Enter button to select thisoption.

7. Use the Up and Down Arrow buttons to scroll to the desired heater set point temperature.

8. Press the Menu/Enter button to save thisselection.

9. Repeat steps 4 to 8 for changes to the temperature of anotherProduct.

10. Press the Logo button when finished with heater set point temperature changes.

Product Holding Bin

Universal JIB Series

RINCE

ASTLE

LLC

WORLDWIDE

542-525

Calibrating Heater Offset:

This program menu item is only available in the bar set for POSA.

Note: Allow a sufficient amount of time for temperatures to stabilize before starting calibration.

Measuring temperature:

1. View the actual heater temperatures as described above.

2. Using stand-alone temperature meter (not supplied), take a temperature reading within the shelf near the center of the heater surface.

3. If the actual temperature displayed by the timer bar does not closely match the meter, the displayed temperature can be adjusted as follows.

Adjusting the temperature display:

1. On the Main timer bar, press and hold the Prince Castle Logo and Menu/Enter buttons together for 6 seconds. The display will change to program

mode.

2. Use the Up and Down Arrow buttons to scroll to the CAL HTRS display.

3. Press the Menu/Enter button. THe display will show SEL AUPR for shelf A, upper heater.

4. Use the Up and Down Arrow buttons to scroll to the heater to adjust. THe display will cycle through heaters AUPR, ALWR, BUPR, CUPR and CLWR>

See Figure 1 above for shelf and heaterlocations.

5. Press the Menu/Enter button. The display will show CAL AUPR (if AUPR was chosen) and the actual temperature number. This number mayfluctuate

by a degree since it is the actual temperaturereading.

6. Press and release the Up or Down Arrow buttons to increase or decrease the displayed temperature number. The number can be increased by up to

20 degrees, or decreased by up to 20 degrees. The display may not change instantly. For example, if the display shows 200 and the handheld meter

shows 205, press the UpArrow button 5 times. THe display will increment for the number ofbutton pushes until it shows 205. This number mayfluctuate

by a degree since it is the actual temperaturereading.

7. Press the Menu/Enter button. The display will go back to CAL HTRS again.

8. Repeat this process for the otherheaters.

9. Press the Prince Castle Logo button when done. The bar will return to normal operating mode.

Setting the Temperature (continued)

Changing the Temperature Degree Scale:

This program menu item is only available in the bar set for POSA.

Temperatures can be displayed in either degrees Fahrenheit (default)

or Celsius

1. On the Main timer bar, press and hold the Prince Castle Logo and

Menu/Enter buttons together of 6 seconds. The display will change to

program mode.

2. Use the Up and Down Arrow buttons to scroll to the DEGR F/C

display.

3. Press the Menu/Enter button. Either the F or C will begin flashing to

indicate the currently selected scale, F (Fahrenheit) or C(Celsius).

4. Use the Up and Down Arrow buttons to change the selectedscale.

5. Press the Menu/Enter button to accept any changes. The flashing

will stop.

6. Press the Prince Castle Logo button when done. The bar will return

to normal operatingmode.

Product Holding Bin

Universal JIB Series

542-525

Selecting Breakfast and Regular Menus

There are three menus available:

Breakfast = Menu 1

Fried =Menu 2

Grilled = Menu 3

Press and hold the MENU/ENTER button, then use the UP or

DOWN Arrow button to scroll through the 3 menus.

Whenscrolling,menu numbers

appear in thisdisplay.

When the desired menu is displayed, release the MENU/

ENTER button. The food products for the menu will be

displayed in the upper and lower PAN displays.

When timers for a different menu are still active,

those BKFT or REG LEDs will flash until they are

all cancelled.

542-525

Product Holding Bin

Universal JIB Series

Programming the Menus

1 button bar) until all the displays showPROG.

Press and hold the PRINCE CASTLE LOGO button (on the

2 the MENU/ENTER button will show the menuchoices. Use the

UP or DOWN Arrow button to scroll through the 3 menus.

Release the MENU/ENTER button when the desired menu is

displayed.

Press and hold the MENU/ENTER button. The display next to

When the MENU/ENTER button is released, all

displays will again show PROG.

3 LED will turn YELLOW and the display will changefrom

PROG to the assigned product choice.

A. Press the PAN button next to the display to be changed. The

Press the UP or DOWN Arrow button to scroll to the desired product

choice.

Press the MENU/ENTER button to save the selection. Alldisplays

will show PROG.

Repeat Steps 2 and 3 asrequired.

Press the PRINCE CASTLE LOGO button to exitthe

Program Mode and return to the RunMode.

NOTE: Upto six items (one for each menu) may be programmed

for each PAN button. A pan may be set as “not used” by

assigning “--- -”as its product.

Changing the Hold and Cook-More Times

The SET PRODUCT TIME menu is used to change the Hold and Cook-More times.

Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the

display shows one of the programmingmenus.

Use the UP or DOWN Arrow button to scroll to the PROD TIME ENTR menu. (NOTE: Units with 6 or 8 Pan displays will

show SET PRODUCT TIME ENTR.)

PRINCE CASTLE LOGO Button

MENU/ENTER Button

Product Holding Bin

Universal JIB Series

542-525

Changing the Hold and Cook-More Times (continued)

2 SetProductTimemenu.Thedisplaywill show,for example,

EGGS TIME ENTR.

B. Use the UP or DOWN Arrow button to scroll through the list

of products. When the desired product is displayed, press

the MENU/ENTER button to select it.

Refer to the Product Menu Details on page 11 for a list of products and

their corresponding display names.

A. Press and release the MENU/ENTER button to enter the

NOTE: Holding the UP or DOWN Arrow button for longer than

2 seconds will cause the product list to automatically scroll up or down.

A. The display now shows the current Hold time.

B. Use the UP or DOWN Arrow button to scroll to the desired Hold time.

When the desired Hold time is displayed, press the MENU/ENTER

button to save the desired Hold time.

NOTE: Hold time cannot be reduced to less than the Cook-More

time plus one minute.

4 or DOWN Arrow button to scroll to the desired Cook-More time.

A. The display will now show current Cook-More time. Use the UP

B. When the desired Cook-More time is displayed, press the MENU/

ENTER button to save it.

NOTE: Cook-More time cannot be increased to more than the Hold

time minus one minute.

5 4

A. The display will show PROD TIME ENTR. Repeat Steps 2 –

for any other product.

B. Press and release the PRINCE CASTLE LOGO button at any

time to exit the Program Mode and return to the Run Mode.

NOTE: If the MENU/ENTER button has not been pressed to save

any changes, the program will revert to the original values.

Setting the Alternating Display Interval

The Alternating Display Interval allows the timer bar displays to alternate between the product name and remaining Hold time. The default setting

is 5 seconds.

Press and hold the PRINCE CASTLE LOGO button, then immediately press and hold the MENU/ENTER button until the display shows one of the

programming menus.

Use the UP or DOWN Arrow button to scroll to the DISP ALT TIME menu. Press MENU/ENTER button.

Use the UP and DOWN Arrow buttons to adjust the interval setting from 0 to 15 seconds. Press MENU/ENTER to save the change.

Press and hold the PRINCE CASTLE LOGO button at any time to exit the Program Mode.

PRINCE CASTLE LOGO Button

MENU/ENTER Button

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