Rockwell Automation Allen-Bradley FLEX Integra Bedienungsanleitung

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Instra

User Manual

FLEX Integra Analog

Modules

(Cat. No. 1793-IE4, -IE4S, -OE2,

-OE2S, -IE2XOE1 and -IE2XOE1S)

Allen-Bradley

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Important User Information Because of the variety of uses for the products described in this publication,

those responsible for the application and use of this control equipment must

satisfy themselves that all necessary steps have been taken to assure that

each application and use meets all performance and safety requirements,

including any applicable laws, regulations, codes and standards.

The illustrations, charts, sample programs and layout examples shown in

this guide are intended solely for purposes of example. Since there are many

variables and requirements associated with any particular installation,

Allen-Bradley does not assume responsibility or liability (to include

intellectual property liability) for actual use based upon the examples shown

in this publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application,

Installation and Maintenance of Solid-State Control (available from your

local Allen-Bradley office), describes some important differences between

solid-state equipment and electromechanical devices that should be taken

into consideration when applying products such as those described in this

publication.

Reproduction of the contents of this copyrighted publication, in whole or

part, without written permission of Rockwell Automation, is prohibited.

Throughout this manual we use notes to make you aware of safety

considerations:

Attention statements help you to:

•identify a hazard

•avoid a hazard

•recognize the consequences

Important: Identifies information that is critical for successful application

and understanding of the product.

DeviceNetManager, Allen-Bradley, FLEX I/O and FLEX Integra are trademarks of Rockwell Automation

ControlNet is a trademark of ControlNet International.

DeviceNet is a trademark of Open DeviceNet Vendor Association, Inc.



ATTENTION: Identifies information about practices or

circumstances that can lead to personal injury or death,

property damage or economic loss

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Publication 1793-6.5.1 - April 1999

Preface

Using This Manual

Purpose of this Manual This manual shows you how to use your FLEX Integra Analog modules

with Allen-Bradley programmable controllers. The manual helps you

install, program and troubleshoot your modules.

Audience You must be able to program and operate an Allen-Bradley programmable

controller to make efficient use of your FLEX Integra modules. In

particular, you must know how to program block transfers, and be familiar

with DeviceNet or ControlNet software.

Vocabulary We assume that you know how to do this in this manual. If you do not, refer

to the appropriate programming and operations manual before you attempt

to program your modules.

In this manual, we refer to:

– the analog input or analog output module as the “input module” or

“output module”

– the Programmable Controller as the “controller”

Manual Organization This manual is divided into five chapters. The following chart lists each

chapter with its corresponding title and a brief overview of the topics

covered in that chapter.

Chapter Title Contents

1Overview of FLEX Integra and

Analog modules

Describes FLEX Integra Analog modules, features, and how

they function

2How to Install Your Analog Module How to install and wire the modules

3Module Programming Explains block transfer programming, sample programs

4Writing Configuration to and

Reading Status From with a

Remote I/O Adapter

Explains how to configure your modules and read status

information from your modules when using a remote I/O

adapter

5How Communication Takes Place

and I/O Image Table Mapping with

the DeviceNet Adapter

Explains how you communicate with your modules, and

how the I/O image is mapped when using a DeviceNet

adapter

6Input, Status, Output and

Configuration with ControlNet

Explains how you communicate with your modules, and

how the I/O image is mapped when using ControlNet.

Appendix Title Contents

ASpecifications Specifications for the analog modules

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Publication 1793-6.5.1 - April 1999

P-2 Using This Manual

Conventions We use these conventions in this manual:

For Additional Information For additional information on FLEX Integra and FLEX I/O systems and

modules, refer to the following documents:

In this manual, we show: Like this:

that there is more information about a topic

in another chapter in this manual

that there is more information about the topic

in another manual

Catalog

Number Voltage Description

Publications

Installation

Instructions

User

Manual

1793 Series FLEX Integra Product Data 1793-2.1

1793-IB4 4 Input Module 1793-5.1

1793-OB4P 4 Protected Output Module 1793-5.2

1793-IB2XOB2P 2 In/2 Protected Output Module 1793-5.3

1793-IE4 24V dc 4 Input Analog Module 1793-5.4

1791-6.5.11793-OE2 24V dc 2 Protected Output Analog Module 1793-5.5

1793-IE2XOE1P 24V dc 2 In/1 Protected Output Analog Module 1793-5.6

1793-OW4 4 Relay Output Module 1793-5.7

1794 1794 FLEX I/O Product Data 1794-2.1

1794-ACN 24V dc ControlNet Adapter 1794-5.8

1794-ACNR 24V dc Redundant Media ControlNet Adapter 1794-5.18

1794-ACN15 24V dc ControlNet Adapter 1794-5.47

1794-ACNR15 24V dc Redundant Media ControlNet Adapter 1794-5.48

1794-ADN 24V dc DeviceNet Adapter 1794-5.14 1794-6.5.5

1794-ASB/C & D 24V dc Remote I/O Adapter 1794-5.50 1794-6.5.9

1794-ASB2/B 24V dc 2-Slot Remote I/O Adapter 1794-5.44 1794-6.5.13

1794-APB 24V dc Profibus Adapter 1794-5.40 1794-6.5.6

1794-IB8 24V dc 8 Sink Input Module 1794-5.30

1794-OB8 24V dc 8 Source Output Module 1794-5.31

1794-IB16 24V dc 16 Sink Input Module 1794-5.4

1794-OB16 24V dc 16 Source Output Module 1794-5.3

1794-IV16 24V dc 16 Source Input Module 1794-5.28

1794-OV16 24V dc 16 Sink Output Module 1794-5.29

1794-OB8EP 24V dc 8 Electronically Fused Output Module 1794-5.20

1794-IB8S 24V dc Sensor Input Module 1794-5.7

Table continued on next page

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Publication 1793-6.5.1 - April 1999

Using This Manual P-3

1794-IB10XOB6 24V dc 10 Input/6 Output Module 1794-5.24

1794-IE8 24V dc Selectable Analog 8 Input Module 1794-5.6 1794-6.5.2

1794-OE4 24V dc Selectable Analog 4 Output Module 1794-5.5

1794-IE4XOE2 24V dc 4 Input/2 Output Analog Module 1794-5.15

1794-OF4 24V dc 4 Output Isolated Analog Module 1794-5.37

1794-6.5.81794-IF4 24V dc 4 Input Isolated Analog Module 1794-5.38

1794-IF2XOF2 24V dc 2 Input/2 Output Isolated Analog Module 1794-5.39

1794-IR8 24V dc 8 RTD Input Analog Module 1794-5.22 1794-6.5.4

1794-IT8 24V dc 8 Thermocouple Input Module 1794-5.21 1794-6.5.7

1794-IRT8 24V dc 8 Thermocouple/RTD Input Module 1794-5.50 1794-6.5.12

1794-IJ2 24V dc 2 Frequency Input Module 1794-5.49 1794-6.5.11

1794-ID2 24V dc 2 Input Incremental Encoder Module 1794-5.63 1794-6.5.15

1794-IP4 24V dc 4 Input Pulse Counter Module 1794-5.64 1794-6.5.16

1794-VHSC 24V dc Very High Speed Counter Module 1794-5.67 1794-6.5.10

1794-IA8 120V ac 8 Input Module 1794-5.9

1794-OA8 120V ac Output Module 1794-5.10

1794-TB2

1794-TB3

2-wire Terminal Base

3-wire Terminal Base 1794-5.2

1794-TBN Terminal Base Unit 1794-5.16

1794-TBNF Fused Terminal Base Unit 1794-5.17

1794-TB3T Temperature Terminal Base Unit 1794-5.41

1794-TB3S Spring Clamp Terminal Base Unit 1794-5.42

1794-TB3TS Spring Clamp Temperature Base Unit 1794-5.43

1794-TB3G Terminal Base Unit 1794-5.51

1794-TB3GS Spring Clamp Terminal Base Unit 1794-5.59

1794-CE1, -CE3 Extender Cables 1794-5.12

1794-NM1 Mounting Kit 1794-2.13

1794-PS1 24V dc Power Supply 1794-5.35

Catalog

Number Voltage Description

Publications

Installation

Instructions

User

Manual

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Publication 1793-6.5.1 - April 1999

Table of Contents

Preface

Using This Manual Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Vocabulary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Manual Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-1

Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2

For Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-2

Table of Contents

How to Install Your Analog

Module

Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Before You Install Your

Analog Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Compliance to

European Union Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Power Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Installing the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Connecting Wiring for the Analog Modules . . . . . . . . . . . . . . . . 2-5

Connecting Wiring for the 1793-IE4 Input Module. . . . . . . . 2-5

Connecting Wiring for the 1793-OE2 Output Module. . . . . . 2-6

Connecting Wiring for the 1793-IE2XOE1 Input/Output

Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Module Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Chapter Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Chapter 3

Module Programming Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Block Transfer

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Sample programs for FLEX Integra Analog Modules . . . . . . . . . 3-2

PLC-3 Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

PLC-5 Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

PLC-2 Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Analog Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Chapter Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

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Publication 1793-6.5.1 - April 1999

Chapter 4

Writing Configuration to and

Reading Status from Your

Module with a Remote I/O

Adapter

Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Configuring Your Analog Module . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Range Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Safe State Value Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Data Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Reading Data From Your Module . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Mapping Data for the Analog Modules . . . . . . . . . . . . . . . . . . . . 4-2

Analog Input Module (1793-IE4 and -IE4S) Read . . . . . . . . . 4-3

Word/Bit Descriptions for the 1793-IE4 and -IE4S Analog Input

Module Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Analog Input Module (1793-IE4 and -IE4S) Write

Configuration Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Range Selection Bits for the 1793-IE4 and -IE4S Analog

Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Word/Bit Descriptions for the 1793-IE4 and -IE4S Analog Input

Module Write . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Analog Output Module (1793-OE2 and -OE2S) Read . . . . . . 4-6

Bit/Word Descriptions for the 1793-OE2 and -OE2S Analog

Output Module Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Analog Output Module (1793-OE2 and -OE2S) Write

Configuration Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Range Selection Bits for the 1793-OE2 and -OE2S Analog Output

Module (Word 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Word/Bit Descriptions for the 1793-OE2 and -OE2S Analog

Output Module Write . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Analog Combo Module (1793-IE4XOE1) Read . . . . . . . . . . . 4-8

Word/Bit Descriptions for the 1794-IE4XOE1 and -IE2XOE1S

Analog Combo Module Read . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Analog Combo Module (1793-IE2XOE1 and -IE2XOE1S) Write

Configuration Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Range Selection Bits for the 1793-IE2XOE1 and -IE2XOE1S

Analog Combo Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Word/Bit Descriptions for the 1793-IE2XOE1 and -IE2XOE1S

Analog Combo Module Write . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Chapter Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Chapter 5

How Communication Takes

Place and I/O Image Table

Mapping with the DeviceNet

Adapter

Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

About DeviceNetManager

Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Polled I/O Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

System Throughput . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Mapping Data into the

Image Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

Chapter Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

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Publication 1793-6.5.1 - April 1999

iii

Chapter 6

Input, Status, Output and

Configuration Files using

ControlNet

What this Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

About the ControlNet Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Communication Over the

FLEX I/O Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Scheduled Data-Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Unscheduled Data-Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Module I/O Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

I/O Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Adapter Input Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Safe State Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Device Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Communication Fault Behavior . . . . . . . . . . . . . . . . . . . . . . . 6-5

Idle State Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

Input Data Behavior upon Module Removal . . . . . . . . . . . . . 6-5

Input Word/Bit Descriptions for the 1793-IE4 and -IE4S Analog

Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

Range Selection Bits for the 1793-IE4 and -IE4S Analog Input

Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Configuration Word/Bit Descriptions for the 1793-IE4 and -IE4S

Analog Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

ABit/Word Descriptions for the 1793-OE2 and -OE2S Analog

Output Module Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Range Selection Bits for the 1793-OE2 and -OE2S Analog

Output Module (Word 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Output Word/Bit Descriptions for the 1793-OE2 and -OE2S

Analog Output Module Write . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

Configuration Word/Bit Descriptions for the 1793-OE2 and

-OE2S Analog Output Module Write . . . . . . . . . . . . . . . . . . . 6-9

Input Word/Bit Descriptions for the 1793-IE2XOE1and

-IE2XOE1S Analog Combo Module . . . . . . . . . . . . . . . . . . . 6-9

Range Selection Bits for the 1793-IE2XOE1and -IE2XOE1S

Analog Combo Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

Output Word/Bit Descriptions for the 1793-IE2XOE1and

-IE2XOE1S Analog Combo Module . . . . . . . . . . . . . . . . . . 6-10

Chapter Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Appendix A

Specifications Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Appendix B

Data Table Formats Two’s Complement Binary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

Analog Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

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Publication 1793-6.5.1 - April 1999

Chapter

Overview of FLEX Integra and your

Analog Modules

Chapter Objectives In this chapter, we tell you about:

• what the FLEX Integra system is and what it contains

• types of FLEX Integra analog modules

• how FLEX Integra analog modules communicate with programmable

controllers

• the features of your analog modules

The FLEX Integra System FLEX Integra is a small, modular I/O system for distributed applications

that performs all of the functions of rack-based I/O. The FLEX Integra

system contains the following components shown below:

• adapter/power supply – powers the internal logic for as many as eight

I/O modules

• I/O module with integral wiring terminals– contains the bus interface

and circuitry needed to perform specific functions related to your

application and connection terminals for connecting wiring.

Adapter Integra Module

Remote I/O

Connector 24V dc field power

connection terminals

(externally provided)

Field wiring terminals

41480

Flexbus connector Flexbus connector

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