Rockwell Automation Allen-Bradley LDAT-S03 Series Bedienungsanleitung

LDAT-Series Integrated Linear Thruster

Catalog Numbers

LDAT Frame 30 LDAT Frame 50 LDAT Frame 75 LDAT Frame 100 LDAT Frame 150

LDAT-S03xxxx-DB

LDAT-S03xxxx-DBS

LDAT-S03xxxx-EB

LDAT-S03xxxx-EBS

LDAT-S03xxxx-DD

LDAT-S03xxxx-DDS

LDAT-S03xxxx-ED

LDAT-S03xxxx-EDS

LDAT-S05xxxx-DB

LDAT-S05xxxx-DBS

LDAT-S05xxxx-EB

LDAT-S05xxxx-EBS

LDAT-S05xxxx-DD

LDAT-S05xxxx-DDS

LDAT-S05xxxx-ED

LDAT-S05xxxx-EDS

LDAT-S07xxxx-DB

LDAT-S07xxxx-DBS

LDAT-S07xxxx-EB

LDAT-S07xxxx-EBS

LDAT-S07xxxx-DD

LDAT-S07xxxx-DDS

LDAT-S07xxxx-ED

LDAT-S07xxxx-EDS

LDAT-S10xxxx-DB

LDAT-S10xxxx-DBS

LDAT-S10xxxx-EB

LDAT-S10xxxx-EBS

LDAT-S10xxxx-DD

LDAT-S10xxxx-DDS

LDAT-S10xxxx-ED

LDAT-S10xxxx-EDS

LDAT-S15xxxx-DB

LDAT-S15xxxx-DBS

LDAT-S15xxxx-EB

LDAT-S15xxxx-EBS

LDAT-S15xxxx-DD

LDAT-S15xxxx-DDS

LDAT-S15xxxx-ED

LDAT-S15xxxx-EDS

User Manual

Original Instructions

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are

required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may

be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016 3

Table of Contents

Preface

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

About This Publication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Chapter 1

Before You Begin Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

High Energy Magnets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

When You Unpack and Handle the Linear Thruster . . . . . . . . . . . . . 11

Air Freight Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Vertical or Incline Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Additional Concerns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Linear Thruster Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Chapter 2

Installation Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Planning Your Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Prolonging Linear Thruster Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Preventing Electrical Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Remove the Linear Thruster from the Shipping Container. . . . . . . . 22

Install the Linear Thruster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Install Counterbalance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Install with Clevis Mount Accessory . . . . . . . . . . . . . . . . . . . . . . . . 26

Install with Foot Mount Accessory. . . . . . . . . . . . . . . . . . . . . . . . . . 27

Direct Mount the Linear Thruster . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Build and Route Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Attach Motor Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Change Connector Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Chapter 3

Connector Data Feedback Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Power Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016

Table of Contents

Chapter 4

Commission Required Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Configure Your Linear Thruster. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Positive Motion Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Configure and Commission Your SERCOS Servo

Drive with Logix Designer Application . . . . . . . . . . . . 35

Configure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Hookup Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Tune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Fine-Tune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Configure Homing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Preventing Undetected and Repetitive High Energy Impacts . . 38

Prevent Reduced Dynamic Control Performance. . . . . . . . . . . . . 39

Configure Your Kinetix 6500 or Kinetix 5500 Drive

with Logix Designer Application . . . . . . . . . . . . . . . . . . 39

Configure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Hookup Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Tune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Fine-Tune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Home . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Configure Your Kinetix 300 Drive with MotionView Software . . . 41

Configure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Hook up Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Tune with Absolute Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Tune with Incremental Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Fine-Tune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Home . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Configure Your Ultra3000 or Kinetix 3 Drive with

Ultraware Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Configure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Hookup Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Tune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Home . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Setting Travel Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Slider Moving Mass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016 5

Table of Contents

Chapter 5

Maintenance Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Recommended Maintenance Interval . . . . . . . . . . . . . . . . . . . . . . . 51

Bearing Cleaning and Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Strip Cover Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Install Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Replace the Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Replace the Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Replace the Encoder Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Remove Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Install the Encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Check Encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Hookup Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Remove Encoder Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Install Encoder Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Chapter 6

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Appendix A

Interconnect Diagrams Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Grounding Techniques for Feedback Cable Shield . . . . . . . . . . . . . . . 71

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

6Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016

Table of Contents

Notes:

Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016 7

Preface

About This Publication This manual provides detailed installation instructions to mount, wire, and

troubleshoot your LDAT-Series Integrated Linear Thruster, and system

integration for your drive/motor combination with a Logix controller.

Who Should Use This Manual This manual is intended for engineers and technicians who install and wire

linear thrusters. It is also intended for programmers who are directly involved

in operation, field maintenance, and integration of the linear thruster. If you do

not have a basic understanding of the linear thruster, contact your local

Rockwell Automation sales representative for information on available courses.

8Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016

Preface

Additional Resources These documents contain more information about related products from

Rockwell Automation.

You can view or download publications at

http://www.rockwellautomation.com/global/literature-library/overview.page.

To order paper copies of technical documentation, contact your local

Allen-Bradley distributor or Rockwell Automation sales representative.

Resource Description

Kinetix® Linear Motion Specifications, publication GMC-TD002 Specifications, motor/servo-drive system combinations, and accessories for

Kinetix Motion Control products.

Kinetix 3 Component Servo Drives, publication 2071-UM001 How to install, configure, and troubleshoot a servo-drive system.

Kinetix 300 EtherNet/IP Indexing Servo Drives User Manual, publication 2097-UM001

Kinetix 2000 Multi-axis Servo Drives User Manual, publication 2093-UM001

Kinetix 5500 Servo Drives User Manual, publication 2198-UM001

Kinetix 6000 Multi-axis Servo Drives User Manual, publication 2094-UM001

Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives User Manual,

publication 2094-UM002

Ultra™ 3000 Digital Servo Drives Installation Manual, publication 2098-IN003

Ultra™ 3000 Digital Servo Drives Integration Manual, publication 2098-IN005

Motion Analyzer software, download at http://ab.rockwellautomation.com/motion-control/

motion-analyzer-software

Drive and motor size determination with application analysis software.

SERCOS and Analog Motion Configuration User Manual, publication MOTION-UM001 Information on how to configure and troubleshoot your ControlLogix® and

CompactLogix™ SERCOS interface modules, and for using the home to torque-

level sequence.

System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001 Information, examples, and techniques that are designed to minimize system

failures from electrical noise.

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines on how to install a Rockwell Automation industrial

system.

Product Certifications website, http://www.rockwellautomation.com/global/certification/

overview.page

Provides declarations of conformity, certificates, and other certification details.

Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016 9

Chapter 1

Before You Begin

Safety Considerations This section describes the safety issues that are encountered while using a linear

thruster and the precautions you can take to minimize risk. Before you begin,

locate potential hazards by reviewing the labels shown in Figure 1.

Topic Page

Safety Considerations 9

Labels 10

High Energy Magnets 11

When You Unpack and Handle the Linear Thruster 11

Air Freight Restrictions 12

Vertical or Incline Installation 13

Additional Concerns 13

10 Rockwell Automation Publication LDAT-UM001A-EN-P - April 2016

Chapter 1 Before You Begin

Labels Review the safety labels and their locations before using the actuator to prevent

personal injury and damage to the linear thruster.

Figure 1 - Labels on Linear Thruster

WARNING

Hazardous voltage

inside.

Disconnect power

before opening.

CAUTION

Sudden machine motion can cause

injury.

Stand clear when machine is in motion.

Pitch point.

Keep clear during operation.

CAUTION

Sudden machine motion can cause

injury.

Stand clear when machine is in motion.

Pitch point.

Keep clear during operation.

WARNING

High magnetic field exerts strong

forces.

Pacemaker and ICD wearers maintain

minimum of 300 mm distance.

Tools,metal objects and surfaces can be

attracted and cut, pinch or entrap hands

and fingers.

WARNING

Hazardous voltage

inside.

Disconnect power

before opening.

CAUTION

Loosen set screw to just below flush

to free slider motion prior to operation.

When slider is free, unexpected

motion and weight shift may occur

during handling.

Tighten set screw to 2.3 N·m (20 lb·in)

to prevent movementdur ing

installation and maintenance.

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