Rockwell Automation Allen-Bradley MicroLogix 1100 Bedienungsanleitung

Bidirectional (4-sensor, T-type) Muting

With MSR42 Relay

Connected Components Building Block

Catalog Numbers MSR42, MicroLogix 1100, GuardShield Micro 400

Light Curtains

Quick Start

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines

for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell

Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences

between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the

wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that

each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use

or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for

actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software

described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is

prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Allen-Bradley, Rockwell Automation, TechConnect, MicroLogix, PanelView, Rockwell Software, and GuardShield are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death, property damage,

or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence

SHOCK HAZARD Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may

be present.

BURN HAZARD Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach

dangerous temperatures.

3Publication CC-QS015A-EN-P - November 2009 3

Where to Start

Connected Components Building Block Outline

Follow the path below to complete your connected components building block.

ESC OK

Chapter 1 Product

Integration

Chapter 2 System

Validation and Application

Tips

Connected Components

Building Blocks, publication

CC-QS001

4Publication CC-QS015A-EN-P - November 2009

Where to Start

5Publication CC-QS015A-EN-P - November 2009 5

Table of Contents

Preface

About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Chapter 1

Product Integration

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Understand the Safety Function . . . . . . . . . . . . . . . . . . . . . . 10

Set Up the Configuration and Diagnostic Software . . . . . . . . 12

Configure the MSR42 Safety Relay . . . . . . . . . . . . . . . . . . . . 13

Download the Configuration . . . . . . . . . . . . . . . . . . . . . . . . 19

Confirm the Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Chapter 2

SystemValidationandApplication

Tips

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Validate Proper Operation of the Safety Systems. . . . . . . . . . 26

Validate Proper Operation of the PanelView Screens . . . . . . 31

6Publication CC-QS015A-EN-P - November 2009

Table of Contents

7Publication CC-QS015A-EN-P - November 2009 7

Preface

About This Publication

This quick start illustrates one way of combining a set of Micro 400 Light Curtains, an MSR42

safety relay, an MSR45E expansion module, an MSR127 safety relay, an E-stop, and two

contactors into an integrated safety system providing both a bidirectional, four-sensor, T-type

muting function and an E-stop function.

A MicroLogix 1100 controller and a PanelView HMI are included to provide a convenient and

graphical way to monitor the operation of the safety systems and provide basic diagnostic

information and corrective action suggestions when appropriate. The MicroLogix controller and

PanelView terminal only monitor the safety systems. They are not safety components and they

have no safety control or function. The safety systems operate independently from the

MicroLogix controller and PanelView terminal.

To assist in the design and installation of your system, application files and other information are

provided on the Connected Components Building Blocks Overview CD, publication CC-QR001.

The CD provides bills of materials (BOM), CAD drawings for panel layout and wiring, control

programs, Human Machine Interface (HMI) screens, and more. With these tools and the built-in

best-practices design, the system designer is free to focus on the design of their machine control

and not on design overhead tasks.

Read these sections carefully before beginning work in each chapter. The beginning of each

chapter contains the following information:

•Before You Begin - This section lists the steps that must be completed and decisions that

must be made before starting that chapter.

•What You Need - This section lists the tools that are required to complete the steps in the

current chapter. This includes, but is not limited to, hardware and software.

•Follow These Steps - This illustrates the steps in the current chapter and identifies which

steps are required to complete the examples.

IMPORTANT Use this Simple Machine Safety Connected Components Building Block Quick Start in conjunction

with the Connected Components Building Blocks Quick Start, publication CC-QS001.

Refer to Additional Resources on page 8 for a listing of quick starts.

8Publication CC-QS015A-EN-P - November 2009

Preface

Conventions

Additional Resources

Convention Meaning Example

Check or uncheck To activate or deactivate a checkbox. Check Disable Keying.

Click Click the left mouse button once while the cursor is positioned on

object or selection to initiate an action. Click Browse.

Double-click Click the left mouse button twice in quick succession while the cursor

is positioned on object or selection to initiate an action. Double-click the application icon.

Expand Click the + to the left of a given item /folder to show its contents. Expand 1768 Bus under I/O Configuration.

Right-click Click the right mouse button once while the cursor is positioned on

object or selection. Right-click the 1768 Bus icon.

Select Using the mouse to highlight a specific option. Select the New Module folder.

Press Pressing a specific key on the keyboard or button on a touchscreen. Press Enter.

>Use this symbol to indicate the sub-menu name. Choose File>Menu>Options.

‘Project’ Refers to the application on both the controller side and the PanelView component side.

Resource Description

Connected Components Building Blocks Quick Start,

publication CC-QS001 Provides information on how to select products and gain access to panel and

wiring information

Connected Components Building Blocks Overview CD,

publication CC-QR001 Provides files for the Connected Components Building Blocks

Position Control Connected Components Building

Block Quick Start, publication CC-QS003 Provides information installing and setting up the PowerFlex 40P drive

parameters with the pre-configured RSLogix 500 program that controls you base

system including application tips, as well as implementing the drive parameter

backup and restore functionality

MicroLogix 1100 Controller User Manual, publication

1763-UM001 Provides information on using the MicroLogix 1100 Programmable Controller

MSR42 Safety Base Module Operating Manual,

publication 440R-IN017 Provides information wiring and operating the MSR42 safety controller

MSR45E Safety Expander Module, Operation Manual,

publication 440R-IN018 Provides information on using the MSR45E expander module

GuardShield Micro 400 Safety Light Curtain Operation

Manual, publication 445L-IN001 Provides information on mounting, wiring, and using safety light curtains

Configuration Tool for MSR42, GuardShield Micro 400

and Safe 2/4 Light Curtains Software Description Provides information on configuring and programming an MSR42 safety controller

with Configuration Tool software

http://www.ab.com Provides access to the Allen-Bradley website

http://www.rockwellautomation.com/knowledgebase Provides access to self-service support

http://www.rockwellautomation.com/components/

connected/blocks.html Provides access to the Connected Components website

9Publication CC-QS015A-EN-P - November 2009 9

Chapter

Product Integration

Introduction

A bidirectional, four-sensor, T-type muting system lets valid loads or objects pass through its light

curtains in either direction without shutting down the machine or process, but will stop the

machine or process if anything or anyone attempts to move past the light curtain in any other

manner. This type of system is often used to guard the access point at a hazardous portion of a

machine or process where material must pass either into or out of the guarded area, such as an

automatic palletizing system or automatic assembly machine. This Connected Components

Building Block is intended to ease the installation, configuration, and implementation of such a

system.

Before You Begin

Review the Connected Components Building Blocks Quick Start, publication CC-QS001, verifying

that you have completed the hardware design and installation as well as software installation.

What You Need

•Personal computer

•Connected Components Building Blocks Overview CD, publication CC-QR001

•MicroLogix 1100 controller, catalog number 1763-L16BBB

•PanelView Component C600 terminal, catalog number 2711C-T6C

•Stratix 2000 Ethernet switch, catalog number 1783-US05T (or equivalent) to connect the

MicroLogix controller to the PanelView terminal

•Ethernet cables, catalog number 1585J-M8TBJM-2 or equivalent

•MSR127 safety relay, catalog number 440R-N231132

•MSR42 safety relay, catalog number 440R-P226AGS-NNR

•MSR45E expander module, catalog number 440R-P4NANS

•Optical Interface Tool, catalog number 445L-AF6150, which includes the Optical Interface

Tool-MSR42 Configuration and Diagnostic Software

IMPORTANT A safety risk assessment must be completed to make sure that all tasks and hazards are

considered and to confirm that the example circuit provides adequate risk reduction for your

specific application.

10 Publication CC-QS015A-EN-P - November 2009

Chapter 1 Product Integration

•Optical Interface Tool Fastener, to attach the Optical Interface securely to the MSR42 relay

•24V DC power supply, catalog number 1606-XL120D

•Safety components such as E-stops, GuardShield Micro 400 light curtains, as listed in the bill

of material on the Connected Components Building Blocks Overview CD, publication

CC-QR001

Follow These Steps

Understand the Safety Function

Two separate safety functions are provided.

1. The GuardShield Micro 400 light curtains and MSR42 safety relay provide a bidirectional,

four-sensor, T-type muting function.

2. The E-stop and MSR127 safety relay provide an E-stop function.

These two safety functions are independent of one another. When set up properly, either safety

system is capable of stopping dangerous motion.

Start

Understand the Safety Function

on page 10

Set Up the Configuration and

Diagnostic Software on page 12

Configure the MSR42 Safety

Relay on page 13

Download the Configuration on

page 19

Confirm the Configuration on

page 22

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Rockwell Automation Industrieanlagen Handbücher

Rockwell Automation

Rockwell Automation Allen-Bradley 1718-CBL65 Bedienungsanleitung

Rockwell Automation

Rockwell Automation THR Triguard SC300E Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley FLEX Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley Kinetix 5700 Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley VersaVirtual Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley Guardmaster 442G-MAB B-U... Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PanelView Plus 400 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley Guardmaster GuardShield 440L-AGST... Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 750-21G Bedienungsanleitung

Rockwell Automation

Rockwell Automation RELIANCE ELECTRIC INVERTRON DBU-50 Bedienungsanleitung

Rockwell Automation

Rockwell Automation iTRAK Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley Guardmaster MSR124RT Bedienungsanleitung

Rockwell Automation

Rockwell Automation B Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 140G Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley LDAT Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley 194U Series Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley Guard master Safezone 3... Bedienungsanleitung

Rockwell Automation

Rockwell Automation 14C226 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Reliance Electric GV3000 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerMonitor 5000 Unit Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley CENTERLINE 400 Bedienungsanleitung

Rockwell Automation

Rockwell Automation VersaView 5100 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 7000 Bedienungsanleitung

Rockwell Automation

Rockwell Automation Allen-Bradley PowerFlex 20P Bedienungsanleitung

Beliebte Industrieanlagen Handbücher anderer Marken

ABB

ABB Unifix AD Handbuch

Mark 7

Mark 7 Evolution Bedienungsanleitung

Husky

Husky HyPET Bedienungsanleitung

bora

bora PM-1800 Bedienungsanleitung

Grizzly

Grizzly T32428 Bedienungsanleitung

Siemens

Siemens 8MF1 Series Bedienungsanleitung

ABB

ABB HT610965 Bedienungsanleitung

ABB

ABB SafeLink Bedienungsanleitung

Phoenix

Phoenix PHX-150 Bedienungsanleitung

ABB

ABB A165-L32 Bedienungsanleitung

ABB

ABB HT842936 Bedienungsanleitung

Hermetica

Hermetica 10 Series Bedienungsanleitung

HORNER

HORNER OEE Solution Bedienungsanleitung

Hammerhead

Hammerhead HG375 Bedienungsanleitung

SCHUNK

SCHUNK VERO-S NSE-A3 138 Gebrauchsanweisung

ABB

ABB HT566657 Bedienungsanleitung

Webasto

Webasto GSE CAN Bedienungsanleitung

ABB

ABB HT614003 Bedienungsanleitung