Timberwolf TW 125PH Bedienungsanleitung

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INSTRUCTION MANUAL

TW 125 H WOOD CHI ER

The content of this publication may not be copied, reproduced, republished, posted, broadcast, transmitted

or used in any way in any medium without the written permission of Entec Industries Ltd.

CONTENTS

TIMBERWOLF

TW 125PH

Section Page No.

INTRODUCTION 1

PURPOSE OF MACHINE 2

MACHINE DIMENSIONS & SPECIFICATIONS 2

PARTS LOCATION DIAGRAMS 3

SAFE WORKING 5

Operator’s Personal Protective Equipment Required 5

Basic Woodchipping Safety 5

General SafetyMatters - Do’s and Dont’s 6

Noise Test 7

OPERATING INSTRUCTIONS 8

Safe Transportation 8

itching onto the Tow Ball 8

Unhitching the Chipper 8

Stabilising the Chipper 8

Delivery 9

Operator’s Personal Protective Equipment Required 9

Manual Controls 9

Auto Controls 10

Emergency Stopping 10

Engine Controls 10

Blade Wear 10

ydraulic Oil Lever Indicator 10

Petrol Tank Indicator 10

Daily Checks Before Starting 11

Before Using the Chipper 11

Starting the Engine 11

Stopping the Engine 11

Starting to Chip 12

Chipping 12

Blockages 12

SERVICE INSTRUCTIONS 13

Service Schedule 14

Safe Maintenance 15

Safe Lifting of the Chipper 15

Spares 15

Battery Removal and Maintenance 15

Check Fittings 15

Copper Ease Safety Information 16

Battery Safety Information 16

Change Blades 18

Tension Belts 19

Change ydraulic Oil and Filter 19

Grease the Roller Spline and Bearing 20

Grease the Roller Box Slides 20

Greasing Rotor Bearings 20

Engine Servicing 20

Check oses 20

WARRANTY STATEMENT 21

EC DECLARATION OF CONFORMITY CERTIFICATE 22

IDENTIFICATION PLATES 23

DECALS 24

ELECTRICAL DETAIL 26

CIRCUIT DIAGRAM 27

HYDRAULIC LAYOUT 28

V- BELT TENSIONING TABLE 29

PARTS LISTS 30

WARRANTY SERVICE CHECK RECORD 44

SERVICE RECORD 45

10.04.2017

TIMBERWOLF

TW 125PH

Thank you for choosing Timberwolf. Timberwolf chippers are designed to give safe and

dependable service if operated according to the instructions.

IMPORTANT HEALTH AND SAFETY INFORMATION

Before using your new chipper, please take time to read this manual. Failure to do

so could result in:

- PERSONAL IN URY

- EQUIPMENT DAMAGE

- DAMAGE TO PROPERTY

- 3RD PARTY IN URIES

This manual covers the operation and maintenance of the Timberwolf TW 125P . All

information in this manual is based on the latest product information available at the time

of purchase.

All the information you need to operate the machine safely and effectively is contained

within pages 2 to 7. Ensure that all operators are properly trained for operating this

machine, especially safe working practices.

Timberwolf's policy of regularly reviewing and improving their products may involve major

or minor changes to the chippers or their accessories. Timberwolf reserves the right to

make changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production there may be, in

some cases, minor discrepancies between the actual chipper and the text in this manual.

The manual should be considered an important part of the

machine and should remain with it if the machine is resold.

CA TION or WARNING

BE AWARE OF THIS SYMBOL AND WHERE

SHOWN, CAREF LLY FOLLOW

THE INSTR CTIONS.

This caution symbol indicates important safety messages in this manual.

When you see this symbol, be alert to the possibility of injury to yourself

or others and carefully read the message that follows.

ALWAYS FOLLOW SAFE OPERATING AND MAINTENANCE PRACTICES

INTROD CTION

TIMBERWOLF

TW 125PH

Serial No. Location

The serial number can be found

on the identification plate

located on the chassis beam.

Designed to chip solid wood material up to 125 mm in diameter and

capable of chipping over 2 tonnes of brushwood per hour.

DIMENSIONS

2110 mm, (1600 mm with discharge removed)

3165mm (2625mm with feed tray folded)

1335mm

TIMBERWOLF TW 125PH SPECIFICATION

Engine type: Honda v-twin petrol

Maximum power: 14.9kW (20hp)

Cooling method: Air cooled

Overall weight: 575kg

Starting method: Electric

Roller feed:Twin hydraulic motor

Max. diameter material:125mm (5”)

Fuel capacity: 18 litres

Hydraulic oil capacity: 15 litres

Material processing capacity: 2 tonnes/hr

Fuel type: nleaded petrol

The Timberwolf TW 125PH

SAFETY BAR

FEED TRAY

FUNNEL

ROLLER BOX

COVER

DISCHARGE

BUCKET

DISCHARGE

TUBE

SPARE WHEEL

BELT GUARD

ROTOR HOUSING

DISCHARGE

CLAMP NUTS

LIGHT BOARD

CONTROL BOX

BATTERY BOX

COVER

ENGINE

REFLECTOR

REFLECTORS

RAIN FLAP

ANTI TRAP BAR

TIMBERWOLF

TW 125PH

PARTS LOCATOR

ROTOR

PROP STAND

OCKEY

WHEEL

ASSEMBLY

BREAKAWAY

CABLE

BATTERY

FAN

SECTION (x2)

HYDRAULIC

OIL TANK

TOW HEAD

CUTTER

BLADE (x2)

ROTOR DRIVE

PULLEY

FUEL TANK

HYDRAULIC

PUMP

HYDRAULIC

PUMP BELT

AD USTER

ENGINE

SHAFT

BELT TENSION

AD USTER

ENGINE

PULLEY

HYDRAULIC

OIL FILTER

ROLLER BOX

DIRECTIONAL

CONTROL

VALVE

TIMBERWOLF

TW 125PH

PARTS LOCATOR

TIMBERWOLF

TW 125PH

BASIC WOODCHIPPING SAFETY

The operator should be aware of the following points:

MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for the

general public or employees without adequate protection. Use hazard tape to identify this

working area and keep it clear from debris build up. Chips should be ejected away from any

area the general public have access to.

AZARDOUS MATERIAL - Some species of trees and bushes are poisonous. The chipping

action can produce vapour, spray and dust that can irritate the skin. This may lead to

respiratory problems or even cause serious poisoning. Check the material to be chipped before

you start. Avoid confined spaces and use a facemask if necessary.

BE AWARE when the chipper is processing material that is an awkward shape. The material can

move from side to side in the funnel with great force. If the material extends beyond the funnel,

the brash may push you to one side causing danger. Badly twisted brash should be trimmed

before being chipped to avoid thrashing in the feed funnel.

BE AWARE that the chipper can eject chips out of the feed funnel with considerable force. Always

wear full head and face protection.

ALWAYS work on the side of the machine furthest from any local danger, e.g. not road side.

WARNING

SAFE WORKING

The chipper will feed material through on its own. To do this, it relies on sharp

blades both on the feed rollers and the chipper rotor. To keep the blades sharp,

only feed the machine with clean brushwood. DO NOT put muddy/dirty wood,

roots, potted plants, bricks, stones or metal into the chipper.

OPERATOR'S PERSONAL PROTECTIVE EQ IPMENT REQ IRED

Chainsaw safety helmet fitted

with mesh visor and

recommended ear defenders to

the appropriate specifications.

Work gloves with elasticated

wrist.

Close fitting heavy-duty

non-snag clothing.

Face mask if

appropriate.

DO NOT

wear rings, bracelets, watches,

jewellery or any other items that

could be caught in the material

and draw you into the chipper.

Steel toe cap safety boots.

TIMBERWOLF

TW 125PH

SAFE WORKING

GENERAL SAFETY MATTERS

D O ’ S A N D D O N ’ T S

DO NOT operate chipper unless available light is

sufficient to see clearly.

DO NOT use or attempt to start the chipper

without the feed funnel, guards and discharge unit

securely in place.

DO NOT stand directly in front of the feed funnel

when using the chipper. Stand to one side.

DO NOT allow -

DO NOT smoke when refuelling.

DO NOT let anyone who has not received

instruction operate the machine.

DO NOT climb on the machine at any time.

DONOT handle material that is partially engaged

in the machine.

DO NOT touch any exposed wiring while machine

is running.

DO NOT use the chipper inside buildings.

- to enter the machine, as damage is likely.

ALWAYS stop the chipper engine before making

any adjustments, refuelling or cleaning.

ALWAYS check rotor has stopped rotating and

remove chipper ignition key before maintenance

of any kind, or whenever the machine is to be left

unattended.

ALWAYS check the machine is well supported and

cannot move.

ALWAYS operate the chipper with the engine set

to maximum speed when chipping.

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personal

protective equipment for long periods can be

tiring and hot.

ALWAYS keep hands, feet and clothing out of feed

opening, discharge and moving parts.

ALWAYS use the next piece of material or a push

stick to push in short pieces. Under no

circumstances should you reach into the funnel.

ALWAYS keep the operating area clear of people,

animals and children.

ALWAYS keep the operating area clear from

debris build up.

ALWAYS keep clear of the chip discharge tube.

Foreign objects may be ejected with great force.

ALWAYS ensure protective guarding is in place

before commencing work. Failure to do so may

result in personal injury or loss of life.

ALWAYS operate the chipper in a well ventilated

area - exhaust fumes are dangerous.

BRICKS STRING CLOT PLASTIC STONES

METAL GLASS RUBBER ROOTS BEDDING

PLANTS

TIMBERWOLF

TW 125PH

Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection

at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also

wear good quality ear protection.

93.3 dB

95.2 dB

96.3 dB96.6 dB

R= 4 metres

Guaranteed Sound Power: 120dB (A)

101.5 dB

96.8 dB

As required by Annex III of Directive 2000/14/EC “Noise Emission in the environment by equipment for use outdoors”.

R= 10 metres

SAFE WORKING

NOISE TEST

MACHINE: TW 125PH

NOTES: Tested chipping 65mm x 75mm corsican pine 1.5m in length

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