Tornado 125 Handbuch

TORNADO INDUSTRIES

7401 W. LAWRENCE AVENUE

CHICAGO, IL 60706

(708) 867-5100 FAX (708) 867-6968

www.tornadovac.com

Tornado

Operation & Maintenance Manual

For Commercial Use Only

ABSOLUTE FILTER VAC – MODEL 125

CATALOG NO.

98606 (115V)

98607 (230V)

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NOTES

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This illustrated parts book covers:

Catalog # 98606 98607

Voltage 115vac 230vac

Amperage 12 6

Horsepower 1.1 1.1

Series CC

Table of Contents:

Safety Instructions 4

Grounding Methods 5

Main Assembly Diagram 6

Main Assembly Parts List 7

Operating Instructions 8

Warranty:

Your Absolute Filter Vac Model 127 is warranted for 1 year parts and labor. This warranty does

not cover consumables such as filters and collection bags.

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98606/98607 Main Assembly Diagram

When ordering replacement parts,

designate the machine catalog number,

part number and part description to

avoid receiving incorrect items.

The machine catalog number can be

obtained from the name plate on the

powerhead of the machine.

Accessories

Poly Tool Set Kit #98633 contains:

•#90289 crush-proof 10’ hose

•#30258 2-pc double-bend aluminum

wand with tool coupling

•#31663 14” plastic floor/rug tool

•#90004 15” crevice tool

•#90712 round dust brush

Anti-Static Tool Set Kit #98645

contains:

•#90684 15’ anti-static hose

•#90004 15” crevice tool

•#90712 round dust brush

•#31664 22” rubber blower nozzle

Consumables:

•#90505 3-mil plastic disposal bag,

50-pack

•#90567 1-bu paper collection bag,

12-pack

•#98588 primary paper filter collector,

12-pack

•#90603 reusable SCAFITEX Dacron

impact filter, 1-pack

•#90608 pleated HEPA filter, 1-pack

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98606 (115v) & 90607 (230v) Main Parts List

Item # Description Part #

1 Nut 17883

1 Lock washer 1713

3 Washer 1575

7 Screw 3261

10 Motor cover 17885

11 Catch 18573

12 Spacer 17889

13 Insulation disc 2922

14 Insulation strip 2923

15 Baffle plate 17886

16 Nut 2958

17 Rivet 04972

20 Bumper 10672

21 Switch 16035

22 Ground lead 6354

23 Mounting plate 17888

24 Motor gasket 02941

25 Mounting plate 17897

26 Ring 10689

27 Jam nut 10694

28 Screw 2376

29 Lower cover S/A 17898

30 Washer 3658

32 Screw 10787

33 Connector 6824

34 Silencer 10695

36 Acorn nut 685

37 Strain relief bushing 14552

38 Adapter clip 2962

39 Supply cable (115v) 14411

64 HEPA filter 90608

65 Adapter 16492

66 Screw 64

68 Tank only 14092

72 Caster 10669

76 Tank intake 2914

77 Gasket 2915

78 Intake deflector 14433

79 Intake lock sub-assy 8080

81 Handle – vac head 17890

82 Nut 3868

85 Lockwasher 1246

86 Screw 14991

87 Spacer 6182

88 Screw 1734

91 Nameplate 30812

94 Terminal 611

95 Nameplate 30816

100 Washer 3321

101 Nut ¼-20 x 1” 13910

102 Screw ¼-20 x 3-1/2” 13909

103 Bumper 11942

104 Screw 2038

106 Nut 16129

107 Decal - warning 17881

108 Switch guard 17880

109 Lockwasher 14259

110 Screw 17884

111 Lead 17893

112 Carrier band 13905

113 Bumper band 13906

** Motor Wiring Terminal 15139

** Motor assy (115v only) 14800

** Carbon brushes 23384

** Carrier Assembly 13911

** Decal – hazmat caution 14449

** Line filter (230v only) 31067

** Power cord (230v only) 31059

** Motor assy (230v only) 17425

** Not illustrated

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OPERATING INSTRUCTIONS

Four general rules to follow:

1. Keep your vacuum clean. Never use it without filters, and make sure that all filters are

properly fitted. See the sections below on filters and bags.

2. Provide a proper storage area for the machine and attachments. Remove the hose and

attachments from the machine when not in use.

3. Always be certain that the top vacuum unit is nested properly on the tank, and that the tank

latches are secure.

4. Whenever you are working around toxic or hazardous substances, always wear suitable

protective clothing and carefully follow safety procedures as outlined by your safety

coordinator. This is particularly important when opening the unit to change bags or filters.

Installing filter and bags – 90505 Plastic Disposal Bag, 90567 Paper

Collection Bag & 98588 Primary Paper Filter Protector

Installation:

1. Open the tank latches and remove the vacuum unit from the tank.

2. Open the 3-mil plastic disposal bag and set it open in the bottom of the tank. Do not allow

the rim of this bag to rest any higher than the tank’s metal intake.

3. Cradle the paper collection bag in the tank. Open the yellow flap, take hold of the cardboard

backing on the bag and fit it over the metal intake. Make certain the integral hole gasket is

sealed all around the intake tube.

4. Stretch the collection bag out in the tank.

5. Place the primary paper filter protector into the tank and over the tank’s rim. This protects the

Dacron impact and HEPA filters. Make sure that the protector’s elastic band is fully over the

tank’s rim.

6. Replace the vacuum unit on the tank, making sure it is seated properly, and secure the

latches.

Removal:

1. Unplug the unit’s power cord.

2. Open the tank latches and remove the vacuum unit from the tank.

3. Remove the primary paper filter protector from the tank’s rim. Unseat the paper collection

bag’s cardboard-backed hole from the metal intake. Use the bag’s yellow flap to seal the

bag’s intake hole.

4. Reach under the collection bag and raise the opening of the plastic disposal bag to fully

surround both the collection bag and the primary paper filter protector.

5. Seal the plastic disposal bag carefully and dispose of it properly.

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Changing the HEPA Filter

1. The HEPA filter should be checked periodically and replaced when necessary.

2. To remove the HEPA filter, first remove the primary paper filter protector and Dacron filter.

Then remove the four screws under the HEPA filter.

3. Install a new HEPA filter with its open end toward the motor.

4. Replace the four screws, tighten, and replace the Dacron filter and primary paper filter

protector.

Using the Filter Gauge

A manometer filter gauge beside the motor indicates when a filter requires inspection. This

ensures filter integrity while the CVF 125 is in operation, and ensures that the unit is functioning

at optimal efficiency.

When the gauge’s center indicator turns red while the motor is on, first change the plastic

disposal bag, paper collection bag & primary paper filter protector as previously described. If the

indicator remains red or quickly returns to red after changing these filters, change the Dacron

filter protector and HEPA filter element.

Note that a poorly-seated vacuum unit can also cause vacuum loss and trip the indicator, so

always ensure that the vacuum unit is seated properly on the tank.

Maintenance of motor unit

Damage to an armature is often caused by permitting the carbon brushes to become worn to

less than 1/2-inch in length. To prevent this occurrence, inspect the brushes after 500 hours of

operation and frequently thereafter, replacing them when necessary. It is best practice to

replace brushes when they are worn to half their original length. The original length is

approximately 1-1/4”. Failure to properly replace worn brushes will nullify our warranty.

To inspect the brushes, detach the vacuum housing from the tank. Remove the nuts holding the

motor cover. Carefully remove the plastic motor cap by prying the holding clips. Remove the

metal bracket holding each brush, then remove the brush.

No other maintenance of the motor should be attempted during the first year after purchase.

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