Assa Abloy Corbin Russwin PED4800 Series Bedienungsanleitung

Installation Instructions

WARNING

This product can expose you to

lead which is known to the state of

California to cause cancer and birth

defects or other reproductive harm.

For more information go to www.

P65warnings.ca.gov.

Attention Installer: Improper

installation may result in damage

to the product and void the factory

warranty.

WARNING

PED4800 Series (AD, MD, and A MD)

Narrow Stile Concealed Vertical Rod Exit Devices

FM582 1/23

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

FM582 1/23

PED4800 Series (AD, MD & A MD)

Installation Instructions

Narrow Stile Concealed Vertical Rod Exit Device

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Screws used for PED4800 AD, PED4800 MD, and PED4800 A MD, Exit Device Installation

SCREW

TOTAL QTY

SUPPLIED

WHERE USED

1/4"-20 X 1/2" ROUND HEAD

MACHINE SCREW

(1) CHASSIS

TOP MOUNTING HOLE

#10-24 X 3/4" ROUND HEAD

MACHINE SCREW

(1) CHASSIS TO INNER CHASSIS

BOTTOM MOUNTING HOLE

(2) REAR MOUNTING PLATE

#10-24 X 3/8" OVAL HEAD

MACHINE SCREW

(2) TOP CASE

(2) BOTTOM PLATE (IF AD)

1/4"-20 X 1/2" FLAT HEAD

MACHINE SCREW

2(2) BOTTOM PLATE

(MD OR FIRE RATED)

#10-24 X 1/2" U'CUT FLAT HEAD

MACHINE SCREW

(1) INNER CHASSIS

TOP MOUNTING HOLE

(2) 640 OR 650 STRIKE, TOP

(METAL FRAME)

(2) 640 OR 650 STRIKE, BOTTOM

(METAL FRAME)

#10 X 1-1/4 FLAT HEAD

WOOD SCREW

(2) 650 STRIKE, TOP

(WOOD FRAME)

(2) 650 STRIKE, BOTTOM

(WOOD FRAME)

1/4"-20 X 2" FLAT HEAD

MACHINE SCREW W/ANCHOR

(2) 606 BOTTOM STRIKE

(FIRE RATED)

#8-32 X 5/16" W/ #6 OVAL HEAD

MACHINE SCREW

(2) CHASSIS COVER

FRAME SIDE

(2) END CAP

#8-32 X 5/8" W/ #6 OVAL HEAD

MACHINE SCREW

2(2) CHASSIS COVER

RAIL SIDE

1/4"-20 X 2-3/8" KNURLED FLAT HEAD

MACHINE SCREW

(2) EXIT TRIM

(IF USED)

FM582 1/23

PED4800 Series (AD, MD & A MD)

Installation Instructions

Narrow Stile Concealed Vertical Rod Exit Device

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Rail Cutting Guide (Provided)

Support Block (Provided)

*Bottom Strike kits are not included with M55 option.

Before installation:

1. Fit and hang door.

2. Check the box’s label for the size of the exit device.

The surface of the door where the exit device is to be applied must be flush. Clear away

any raised projections to allow exit device to rest on the flat surface of the door. If shim

kit is required, contact your distributor.

Note: Please refer to trim and other installation instructions provided in the box.

Tools

Equipment Needed

Strike Packs

Strike Pack for AD-PE8400

640 TOP AND BOTTOM STRIKE

#10 X 1/2"

PHILLIPS FLAT HEAD

MACHINE SCREW

(4 I N P A C K F O R T O P

AND BOTTOM S TRIKE )

Strike Pack for MD-PE8400 Strike Pack for 12-MD-PE8400

PED4800 MD PED4800 A MDPED4800 AD

FM582 1/23

PED4800 Series (AD, MD & A MD)

Installation Instructions

Narrow Stile Concealed Vertical Rod Exit Device

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

.221

.201 THRU

1/4-20 UNC - 2B

.221

.300

ONLY FOR RHRB

.187

ONLY FOR RHRB

ONLY FOR LHRB

THRESHOLD IF USED

MUST LEAVE A MINIMUM

1.300

.187

SEE NOTE 9

CENTER LINE OF RAIL

NOTES:

DOOR PREPARATION SHOWN FOR INSIDE DOOR ONLY.

IF OUTSIDE PULL AND/OR OUTSIDE CONTROL IS USED, SEE APPROPRIATE DOOR TEMPLATE FOR OUTSIDE DOOR PREP.

WE RECOMENDED THAT ALL TAPPED HOLES BE DRILLED AND TAPPED IN FIELD.

TOLERANCE ALL FRACTIONAL DIMENSIONS

Template

View of door bottom for

PED4800 MD

1/2

5/8

#1/4-20 Tapped Holes (2 Places)

2-3/4

3/8

FM582 1/23

PED4800 Series (AD, MD & A MD)

Installation Instructions

Narrow Stile Concealed Vertical Rod Exit Device

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

"Lock Down Key"

To operate: Depress push rail; Insert hex key, and

turn counter clockwise. Not available on Fire-Rated

devices.

End Cap

Mounting Plate

Push Rail Assembly

INSIDE

LEFT HAND

REVERSE

BEVEL

RIGHT HAND

REVERSE

BEVEL

THIS EXIT DEVICE IS HANDED

CHECK HAND OF DEVICE AGAINST APPLICATION

OUTSIDE

*Bottom bolt not included with M55 option.

Product Overview

M52 Cylinder Lockdown

(Exploded View For Clarity)

Slide mounting rail insert with M52

cylinder dogging into mounting rail.

Chassis cover

Chassis

Inner Chassis

Top Bolt

Top Chassis

*Bottom rod assembly

FM582 1/23

PED4800 Series (AD, MD & A MD)

Installation Instructions

Narrow Stile Concealed Vertical Rod Exit Device

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Remove door from frame, and prepare the door per template.

FM582 1/23

PED4800 Series (AD, MD & A MD)

Installation Instructions

Narrow Stile Concealed Vertical Rod Exit Device

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Screw top bolt and rod assembly and bottom bolt

and rod assembly into the inner chassis.

*Bottom bolt rod and assembly will not be used

with M55 devices.

Top bolt and rod assembly

*Bottom bolt and rod assembly

FM582 1/23

PED4800 Series (AD, MD & A MD)

Installation Instructions

Narrow Stile Concealed Vertical Rod Exit Device

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Feed rod and inner chassis assembly into the door. Ensure teeth face down and top bolt teeth are opposite the

inside door prep.

Top bolt teeth

FM582 1/23

PED4800 Series (AD, MD & A MD)

Installation Instructions

Narrow Stile Concealed Vertical Rod Exit Device

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Attach inner case chassis to the door with (1) #10-24 x 1/2"flat head screw (EE). If PT Series ET trim is being

used, it must be installed at this point. See trim installation instructions.

Position chassis and attach to inner chassis. Top chassis mounting screw is 1/4-20 x 1/2” (HH). Bottom chassis

mounting screw is #10-24 x 3/4 (CC). Do not fully tighten screws.

Star Washer

FM582 1/23

PED4800 Series (AD, MD & A MD)

Installation Instructions

Narrow Stile Concealed Vertical Rod Exit Device

part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.

Patent pending and/or patent www.assaabloydss.com/patents.

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Adjusting the top bolt and rod assembly

• 1/8"gap or less between door top and frame: Rotate bolt to make it even with the top of the door.

• 1/8"gap or greater: Bolt must extend above the door, equal to the gap, minus 1/8".

Adjusting the bottom bolt and rod assembly (Not needed for NB exit devices)

• 1/8"gap or less between door bottom and high point: Rotate bolt to make it even with the top of the door.

• 1/8"gap or greater: Bolt must extend below the door, equal to the gap, minus 1/8".

Note: Rod must be retracted while adjusting bolt projection. Depress chassis lift arm to retract top bolt and

rod assembly.

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