Assa Abloy Corbin Russwin PED5200 Bedienungsanleitung

Installation Instructions

Rim Exit Device for 10T, 55T, 42, & 42T Functions

WARNING

This product can expose you to

lead which is known to the state of

California to cause cancer and birth

defects or other reproductive harm.

For more information go to www.

P65warnings.ca.gov.

Attention Installer: Improper

installation may result in damage

to the product and void the factory

warranty.

WARNING

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Reproduction in whole or in part without the express written permission of ASSA ABLOY Access

and Egress Hardware Group, Inc. is prohibited.

PED5200 & PED5200 A Series

FM576 9/22

PED5200 & PED5200 A Series

Installation Instructions

Rim Exit Device for 10T, 55T, 42, & 42T Functions

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Reproduction in whole or in part without the express written permission of ASSA ABLOY Access

and Egress Hardware Group, Inc. is prohibited.

FM576 9/22

Screw Chart

SCREW

TOTAL QTY

SUPPLIED

WHERE USED

#10-24 X 3/4" FLAT HEAD

MACHINE SCREW

(4) CHASSIS

CORNER MOUNTING HOLES

(METAL DOOR)

#10 X 1-1/4" FLAT HEAD

WOOD SCREW

(4) CHASSIS

CORNER MOUNTING HOLES

(WOOD DOOR)

#10-24 X 3/4" ROUND HEAD

MACHINE SCREW

(2) REAR MOUNTING PLATE

(METAL DOOR)

(2) 649 STRIKE

INNER MOUNTING HOLES

#10 X 1-1/4" ROUND HEAD

WOOD SCREW

(2) REAR MOUNTING PLATE

(WOOD DOOR)

#10-24 X 3/4" OVAL HEAD

MACHINE SCREW

(2) 649 STRIKE

OUTER MOUNTING HOLES

(METAL FRAME)

#10 X 1-1/4" OVAL HEAD

WOOD SCREW

(2) 649 STRIKE

OUTER MOUNTING HOLES

(WOOD FRAME)

#8-32 X 7/16" FLAT HEAD

MACHINE SCREW

(2) CYLINDER SUPPORT

TO CHASSIS

(42 & 42T FUNCTIONS ONLY)

#8-32 X 1/4" SOCKET HEAD

SET SCREW

(1) CYLINDER SUPPORT

TO CYLINDER

(42 & 42T FUNCTIONS ONLY)

#8-32 X 5/16" W/ #6 OVAL HEAD

MACHINE SCREW

(2) CHASSIS COVER

FRAME SIDE

(2) END CAP

#8-32 X 5/8" W/ #6 OVAL HEAD

MACHINE SCREW

2(2) CHASSIS COVER

RAIL SIDE

1/4"-20 X 2-3/8" KNURLED FLAT HEAD

MACHINE SCREW

(2) EXIT TRIM

(IF USED)

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Reproduction in whole or in part without the express written permission of ASSA ABLOY Access

and Egress Hardware Group, Inc. is prohibited.

PED5200 & PED5200 A Series

Installation Instructions

Rim Exit Device for 10T, 55T, 42, & 42T Functions

FM576 9/22

Rail Cutting Guide (Provided)

Tools Needed

Support Block (Provided)

Before installation:

1. Install mullion, if used.

2. Fit and hang door.

3. Check the box’s label for the size of the exit device.

4. For wood doors, use wood screws and prep accordingly.

The surface of the door where the exit device is to be applied must be flush. Clear away any

raised projections to allow exit device to rest on the flat surface of the door. If shim kit is

required, contact your distributor.

Note: Please refer to trim and other installation instructions provided in the box.

DOOR HANDS DETERMINED FROM OUTSIDE OF DOOR

OR SECURED SIDE

PED5200 & PED5200 A Series

Installation Instructions

Rim Exit Device for 10T, 55T, 42, & 42T Functions

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Reproduction in whole or in part without the express written permission of ASSA ABLOY Access

and Egress Hardware Group, Inc. is prohibited.

FM576 9/22

Exploded View

End CapMounting Plate

Rail Assembly

Rim Cylinder

649 Strike

Chassis

Chassis Cover

Mortise Cylinder

Collar

Cylinder Dogging M52 Option

(Exploded View For Clarity)

Slide mounting rail

insert with cylinder

dogging M52 option

into mounting rail.

“Lock Down Key”

To operate: Depress pushrail; insert hex key,

and turn counter clockwise.

Attention:

Not available with Fire Rated Exit Devices.

PED5200 & PED5200 A Series

Installation Instructions

Rim Exit Device for 10T, 55T, 42, & 42T Functions

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Reproduction in whole or in part without the express written permission of ASSA ABLOY Access

and Egress Hardware Group, Inc. is prohibited.

FM576 9/22

Door

For 649 strike Dim. “A” = 2-1/4”

For 613 strike Dim. “A” = 1-3/4”

For 642 strike Dim. “A” = 1-1/2”

Vertical reference

line (℄of chassis)

“A”

Single Door (Non-Fire Rated)

DoorDoor

649 Strike

2-1/4”

Vertical reference

line (℄of chassis)

Double Door with 980 Mullion

Door

649 Strike

2-1/4”

Vertical reference

line (℄of chassis)

Single Door (12 - Fire Rated Exit Device)

DoorDoor

649 Strike

2-1/4”

Vertical reference

line (℄of chassis)

Double Door with 12-980 Mullion

Measure and mark chassis vertical centerline, rail

horizontal centerline, and horizontal reference line

(bottom chassis mounting holes).

Prepare Door

36-1/4" 39-5/8"

(PED5200 A

Fire Rated Exit Device)

(with CR900 A Series Mullion)

(with CR900 Series Mullion)

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Reproduction in whole or in part without the express written permission of ASSA ABLOY Access

and Egress Hardware Group, Inc. is prohibited.

PED5200 & PED5200 A Series

Installation Instructions

Rim Exit Device for 10T, 55T, 42, & 42T Functions

FM576 9/22

Extend rail horizontal centerline.

2 3

Align chassis template with reference lines. Tape

to door surface. Mark all holes and openings.

Drill and tap (4) #10-24 chassis mounting holes,

and cut out opening for chassis bell housing /

thumbpiece clearance (this side only).

Align trim template to outside of door. Tape to

door surface. Mark all holes and openings.

PED5200 & PED5200 A Series

Installation Instructions

Rim Exit Device for 10T, 55T, 42, & 42T Functions

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Reproduction in whole or in part without the express written permission of ASSA ABLOY Access

and Egress Hardware Group, Inc. is prohibited.

FM576 9/22

Drill thru-holes for trim mounting screws.

Cut out openings for lever spindle and cylinder, if

used (this side only).

Drill and tap (2) #10-24 tapped holes.

Extend rail horizontal centerline to frame.

Align strike on centerline, flush against door face,

and mark location of outer screw holes.

Install Strike

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Reproduction in whole or in part without the express written permission of ASSA ABLOY Access

and Egress Hardware Group, Inc. is prohibited.

PED5200 & PED5200 A Series

Installation Instructions

Rim Exit Device for 10T, 55T, 42, & 42T Functions

FM576 9/22

Attach chassis with (4) #10-24 flat head machine

screws. DO NOT FULLY TIGHTEN.

Attach strike with (2) #10-24 oval head machine

screws and lock washers.

Install Chassis

PED5200 & PED5200 A Series

Installation Instructions

Rim Exit Device for 10T, 55T, 42, & 42T Functions

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Reproduction in whole or in part without the express written permission of ASSA ABLOY Access

and Egress Hardware Group, Inc. is prohibited.

FM576 9/22

If the rail doesn’t need to be cut, continue to page 10, step 12.

If the rail must be cut, follow these steps on page 8 and 9:

Refer to the individual exit device installation instructions for rail cutting requirements / restrictions.

Instructions will vary based on device type and options.

Do not cut closer than 1-5/8" from

the the front edge of the rail insert.

• Determine cut off dimension “X” by subtracting 2-7/8"

from dimension “Y”. Mark cut off point on mounting

rail. (See below.)

Vertical reference line (C of chassis)

2-7/8"

min.

For doors with stile rail, the stile must overlap by 5/16"min.

A. Ensure there isn’t a gap between the insert

and the dogging slope, and the carrier is

flush with the mount.

B. Mark rail at the required cut length.

Insert

Dogging

slope Cut line

Mount

Carrier

Information for Cutting Rails

Rail Sizes Door Widths

Standard Minimum

32" 24"

36" 33"

42" 37"

48" 43"

W032

W042

W048

W036 (Std.)

Rail cutting guide

For installation assistance contact Corbin Russwin

1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com

Reproduction in whole or in part without the express written permission of ASSA ABLOY Access

and Egress Hardware Group, Inc. is prohibited.

PED5200 & PED5200 A Series

Installation Instructions

Rim Exit Device for 10T, 55T, 42, & 42T Functions

FM576 9/22

CUT LINE

F. Using a hack saw with a new blade or a chop

saw with a metal cutting blade, cut the rail,

ensuring that the blade stays pressed against

the rail cutting guide.

G. Deburr and smooth all cut edges with a file.

D. Wrap the rail and insert in masking tape, as

shown.

E. Place the rail cutting guide over the masking tape and align it with the cut line. Clamp the cut guide to the rail

using a C-clamp.

C. Ensure plastic insert support is installed under the

cut line.

Cut line

Rail Cutting Guide

Rail cutting guide, continued.

Cut

line

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