Cognex DataMan 70 Bedienungsanleitung

DataMan®Fixed-Mount

Readers Reference Manual

2022 December 22

Revision: 6.1.14.2

Legal Notices

The software described in this document is furnished under license, and may be used or copied only in accordance with

the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this

document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee.

Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes

no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.

Cognex Corporation makes no warranties, either express or implied, regarding the described software, its

merchantability, non-infringement or its fitness for any particular purpose.

The information in this document is subject to change without notice and should not be construed as a commitment by

Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or

the associated software.

Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document

may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor

transferred to any other media or language without the written permission of Cognex Corporation.

Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as

well as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents.

The following are registered trademarks of Cognex Corporation:

Cognex, 2DMAX, Advantage, AlignPlus, Assemblyplus, CheckitwithChecker, Checker, CognexVisionforIndustry,

CognexVSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, LaserKiller, MVS-8000,

OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn,

UltraLight, VisionSolutions, VisionPro, VisionView

The following are trademarks of Cognex Corporation:

The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, CognexVSoC, CVC-1000, FFD, iLearn, In-Sight

(design insignia with cross-hairs), In-Sight2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax,

PatMaxRedLine, ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand

Other product and company trademarks identified herein are the trademarks of their respective owners.

Legal Notices

Table of Contents

Legal Notices 2

Table of Contents 3

About This Manual 7

Symbols 7

Safety Information 8

Warnings And Notices 8

Mechanical Information 9

DataMan 50 Reader Dimensions 9

DataMan 60 Reader Dimensions 10

DataMan 70 Series Reader Dimensions 11

DataMan 150 Reader Dimensions 12

DataMan 260 Reader Dimensions 13

DataMan 280 Reader Dimensions 14

DataMan 300 Series Reader Dimensions 17

DataMan 360 Series Reader Dimensions 19

DataMan 370 Series Reader Dimensions 20

DataMan 370 Series Reader with High Power Integrated Light (HPIL) 20

DataMan 370 Series Reader with High Power Illumination Accessory (HPIA) 21

DataMan 370 Series Reader with High Power Integrated Torch (HPIT) 21

DataMan 470 Series Reader Dimensions 22

DataMan 470 Reader with High Power Integrated Light (HPIL) 22

DataMan 470 Reader with High Power Illumination Accessory (HPIA) 22

DataMan 470 Reader with High Power Integrated Torch (HPIT) 23

DataMan 503 Reader Dimensions 24

Service Procedures 25

DataMan 50 Service Procedures 25

DataMan 60 Service Procedures 27

DataMan 70 Service Procedures 28

DataMan 150 and 260 Series Service Procedures 30

DataMan 280 Installing and Changing Lenses 39

DataMan 300 and 360 Series Service Procedures 52

DataMan 370 and 470 Series Service Procedures 58

DataMan 503 Service Procedures 71

Maintenance 72

Replacing the SD Card 72

Mounting Requirements 74

Mounting the DataMan 70 Reader 74

Mounting the DataMan 150 and 260 Reader 75

Mounting the DataMan 280 Reader 79

Mounting the DataMan 370 and 470 Reader 79

Grounding 82

Thermal and Environmental Requirements 83

DataMan 50, 150, 260, 300, 360, and 503 IP Rating 83

DataMan 60 and 70 IP Rating 83

Table of Contents

DataMan 280, 370 and 470 IP Rating 83

Electrical Information 85

DataMan 50 and 60 Discrete I/O Connector 85

DataMan 50 and 60 USB & Flying Leads I/O Cable 85

DataMan 50 and 60 RS-232 & Flying Leads I/O Cable 86

DataMan 50 and 60 Flying Leads Cable 86

DataMan 50 and 60 Digital Input Lines 87

DataMan 50 and 60 External Wiring Examples: Digital Input Lines 88

DataMan 50 and 60 Digital Output Lines 89

DataMan 50 and 60 External Wiring Examples: Digital Output Lines 90

DataMan 70 15 Pin Adapter Cable 91

DataMan 70 9 Pin Adapter Cable 92

DataMan 70 Serial IO Adapter (DMA-SERIALREST-ST) 93

DataMan 150 USB Cable 93

DataMan 70 and 150 Discrete I/O Connector 95

DataMan 70 and 150 RS-232 Cable 95

DataMan 150 Flying Leads Cable 96

DataMan 150 USB Connections 96

DataMan 150 RS-232 Connections 97

DataMan 150 Wiring the Basic I/O Module 97

Output Wiring Example 98

Input Wiring Example 99

DataMan 150 Digital Input Wiring Diagrams 99

Current Sink Configuration 99

Current Source Configuration 99

PNPConfiguration 100

NPNConfiguration 100

Dataman 150 Digital Output Wiring Diagrams 100

Sinking Outputs, Sourcing Inputs 101

Sinking Outputs, Sinking Inputs 101

Electrical Information 102

DataMan 260 Discrete I/O Connector 102

DataMan 260 Ethernet Cable 103

DataMan 280 Ethernet Cable 104

DataMan 150 and 260 Acquisition Triggering 105

DataMan 280Acquisition Triggering 106

DataMan 260 High-Speed Output Lines 106

DataMan 260 High-Speed Output Wiring 107

DataMan 280 High-Speed Outputs 108

High Speed Output Wiring 109

DataMan 280 Discrete I/O Connector 110

CCBL-05-01 and CCB-PWRIO-05 110

CCB-M12x12Fy-xx 111

Dataman 300 5m RS-232 Connection Cable (CCB-M12XDB9Y-05) 111

DataMan 300, 360, 370, and 470 Series Readers Discrete I/O Connector 112

5m Breakout Cable (CCBL-05-01) 112

5m Breakout Cable (CCB-M12x12Fy-xx) 113

Table of Contents

15m Breakout Cable (CCB-PWRIO-XX) 114

DataMan 300, 360, 370, and 470 Series Readers External Light Control 115

DataMan 300, 360, 370, and 470 Series Readers Power Requirements 115

DataMan 300, 360, 370, and 470 Series and DataMan 503 Readers Acquisition Triggering 115

DataMan 300, 360, 370, and 470 Series, and DataMan 503 Readers High-Speed Output Lines 116

DataMan 300, 360, 370, and 470 Series Readers High-Speed Output Wiring 118

DataMan 300 and 503 Ethernet M12 to RJ45 Cable (CCB-84901-y00x-xx) 119

DataMan 503 Discrete I/O Connector 120

5 m Breakout Cable (CCBL-05-01) 120

DataMan 503 RS-232 Serial Connector 120

DataMan 503 External Light Control 121

DataMan 503 High-Speed Output Wiring 121

DataMan 503 Power Requirements 122

Connecting the Encoder to a DataMan 123

Optics and Lighting 124

DataMan 50 and 60 Reading Distances and Field of View 124

DataMan 70, 150 and 260 Reading Distances and Field of View 126

DataMan 280 Reading Distances and Field of View 130

DataMan 300 and 360 Series Readers Reading Distances and Field of View 133

Scan Map for DataMan 300 and 360 Series Readers Using a 10.3 mm Lens 133

Scan Map for DataMan 300 and 360 Series Readers Using a 16 mm Lens 134

Scan Map for DataMan 300 and 360 Series Readers Using a 19 mm Lens 135

Scan Map for DataMan 300 and 360 Series Readers Using a 24 mm Lens with Liquid Lens 136

Scan Map for DataMan 300 and 360 Series Readers Using a 25 mm Lens 138

DataMan 370 Series Readers Reading Distances and Field of View 139

Reading Distance and Field of View for DataMan 370 Series Readers with a 10 mm High-Speed Liquid

Lens 139

Reading Distance and Field of View for DataMan 370 Series Readers with a 16 mm High-Speed Liquid

Lens 140

Reading Distance and Field of View for DataMan 370 Series Readers with a 24 mm High-Speed Liquid

Lens 141

DataMan 470 Series Readers Reading Distances and Field of View 142

Reading Distance and Field of View for DataMan 470 Series Readers with a 10 mm High-Speed Liquid

Lens 142

Reading Distance and Field of View for DataMan 470 Series Readers with a 16 mm High-Speed Liquid

Lens 143

Reading Distance and Field of View for DataMan 470 Series Readers with a 24 mm High-Speed Liquid

Lens 144

DataMan 503 Readers Reading Distances and Field of View 146

Scan Map for DataMan 503 Series Readers Using a 16 mm Lens Module 146

Scan Map for DataMan 503 Series Readers Using a 25 mm Lens Module 147

Scan Map for DataMan 503 Series Readers Using a 35 mm Lens Module 147

CS-Mount Lens Characteristics 148

DataMan 503 CS-Mount Lens Characteristics 148

Internal Lighting 149

DataMan 50 and 60 Internal Lighting 149

DataMan 70, 150 and 260 Internal Lighting 149

DataMan 300, 360, 370, and 470 Series Readers Internal Lighting 149

Table of Contents

External Lighting 151

DataMan 50 and 60 External Lighting 151

DataMan 50 and 60 Illumination Strobe Output 151

DataMan 50 and 60 External Load Strobe Output 153

DataMan 300, 360, 370, and 470 Series Readers External Lighting 153

DataMan 50, 60, 300, 360, 370, and 470 External Lighting Duration 156

DataMan 503 External Lighting Duration 156

Operations Guide 157

Trigger Modes 157

Self-Trigger 157

Manual 157

Burst 157

Continuous 157

Single 157

Presentation 157

Package Detection Support 158

Test Mode 158

Code Training 159

Automatic Code Training for DPM Symbols 159

Image Buffering and Image Recording 159

Retrieving Buffered Images 160

DataMan Multi-Reader Sync Configuration 160

Primary Reader 161

Secondary Readers 161

Data Formatting 161

Limitations 161

Synchronized Acquisition 161

Using C/CS-Mount Lenses 164

Aperture Setting 164

Selecting Optimum Focus 164

Optimizing Performance 164

Read Interval and Timeout Configuration 164

Optimizing Burst Trigger Parameters 164

Reducing DataMan Processing Requirements 165

Avoiding Reflections and Glare 165

Application Guide 166

Understanding Your Application Envelope 166

Tote Scanning 167

Side Scanning 168

Side Scanning (Large Field) 169

Print Verification (Carton Coding and Print & Apply) 169

Manual Presentation Scanning 171

Precautions 172

Table of Contents

About This Manual

The DataMan Fixed-Mount Readers Reference provides detailed information on the configuration and operation of

DataMan fixed-mount readers. It includes the following sections:

lSafety Information

lMechanical Information

lElectrical Information

lOptics and Lighting

lOperation

lApplication Guide

Symbols

The following symbols indicate safety precautions and supplemental information:

WARNING:This symbol indicates a hazard that could cause death, serious personal injury or electrical shock.

CAUTION:This symbol indicates a hazard that could result in property damage.

Note: This symbol indicates additional information about a subject.

Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.

About This Manual

Safety Information

The DataMan 300, 360, 470, and 503 series readers have laser light.

If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste

administration.

You may also contact your supplier for more information on the environmental performance of this product.

Warnings And Notices

CAUTION:IP protection is ensured only when all connectors are attached to cables or shielded by a sealing cap.

Note: For product support, contact http://support.cognex.com.

CAUTION:Use of controls or adjustments or performance of procedures other than those specified herein may

result in hazardous radiation exposure.

lDo not attempt to service or repair this product - return it to Cognex for service.

lDo not permit anyone other than Cognex Corporation to service, repair, or adjust this product.

lDo not attempt to open or modify this device except as described in this document.

lDo not direct or reflect laser light toward people or reflective objects.

lDo not operate this device if it is damaged or if the covers or seals are missing or damaged.

This Laser Product is designated as Class 2 during all procedures of operation.

Wavelength 650 nm

Laser power for classification < 1 mW

Beam Diameter < 3 mm at aperture

Divergence < 1.5 mrad

Safety Information

Mechanical Information

This section provides information on various mechanical features of the DataMan 50, DataMan 60, DataMan 70,

DataMan 150, DataMan 260, DataMan 300, DataMan 360, DataMan 470, and DataMan 503 series readers, such as

dimensions, lens replacement, mounting information, as well as thermal and environmental requirements.

DataMan 50 Reader Dimensions

Mechanical Information

DataMan 60 Reader Dimensions

Mechanical Information

Dieses Handbuch passt für folgende Modelle

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