Endress+Hauser Chemoclean CYR10B Bedienungsanleitung

Products Solutions Services

Operating Instructions

Chemoclean CYR10B

Cleaning injector for spray cleaning and retractable

assemblies

BA01982C/07/EN/01.19

71469878

2019-11-30

Chemoclean CYR10B Table of contents

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Table of contents

1 About this document ........... 4

1.1 Warnings ........................... 4

1.2 Symbols ............................ 4

1.3 Symbols on the device ................ 5

2 Basic safety instructions ....... 6

2.1 Requirements for personnel ........... 6

2.2 Designated use ...................... 6

2.3 Workplace safety .................... 6

2.4 Operational safety ................... 6

2.5 Product safety ....................... 7

3 Product description ............. 8

3.1 Product design ....................... 8

3.2 Operating principle ................... 9

4 Incoming acceptance and

product identification ......... 11

4.1 Incoming acceptance ................ 11

4.2 Product identification ................ 11

4.3 Scope of delivery .................... 12

4.4 Certificates and approvals ............ 12

5 Installation .................... 13

5.1 Installation conditions ............... 13

5.2 Installation conditions ............... 15

5.3 Mounting the device ................ 16

5.4 Post-installation check ............... 19

6 Electrical connection .......... 20

6.1 Connection conditions ............... 20

6.2 Connecting the device ............... 20

6.3 Mounting the device plug ............ 27

6.4 Ensuring the degree of protection ..... 28

6.5 Post-connection check ............... 28

7 Commissioning ................ 29

7.1 Function check ..................... 29

7.2 Configuring the mixture ratio ......... 29

8 Operation ...................... 32

8.1 Cleaner for cleaning mixture .......... 32

9 Maintenance .................. 33

9.1 Cleaning ........................... 33

10 Repair .......................... 34

10.1 Spare parts ........................ 34

10.2 Repair work ........................ 35

10.3 Return ............................ 42

10.4 Disposal ........................... 42

11 Accessories .................... 43

12 Technical data ................. 45

12.1 Power supply ....................... 45

12.2 Environment ....................... 45

12.3 Process ............................ 45

12.4 Mechanical construction ............. 46

Index ................................. 47

About this document Chemoclean CYR10B

4 Endress+Hauser

1 About this document

1.1 Warnings

Structure of information Meaning

LDANGER

Causes (/consequences)

If necessary, Consequences of non-

compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation will result in a fatal or serious injury.

LWARNING

Causes (/consequences)

If necessary, Consequences of non-

compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation can result in a fatal or serious injury.

LCAUTION

Causes (/consequences)

If necessary, Consequences of non-

compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid this situation can result in minor or more serious injuries.

NOTICE

Cause/situation

If necessary, Consequences of non-

compliance (if applicable)

‣Action/note

This symbol alerts you to situations which may result in damage to property.

1.2 Symbols

Symbol Meaning

Additional information, tips

Permitted or recommended

Not permitted or not recommended

Reference to device documentation

Reference to page

Reference to graphic

 Result of a step

Chemoclean CYR10B About this document

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1.3 Symbols on the device

Symbol Meaning

Reference to device documentation

Basic safety instructions Chemoclean CYR10B

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2 Basic safety instructions

2.1 Requirements for personnel

• Installation, commissioning, operation and maintenance of the measuring system may be

carried out only by specially trained technical personnel.

• The technical personnel must be authorized by the plant operator to carry out the specified

activities.

• The electrical connection may be performed only by an electrical technician.

• The technical personnel must have read and understood these Operating Instructions and

must follow the instructions contained therein.

• Faults at the measuring point may only be rectified by authorized and specially trained

personnel.

Repairs not described in the Operating Instructions provided must be carried out only

directly at the manufacturer's site or by the service organization.

2.2 Designated use

The CYR10B cleaning injector is a spray cleaning system for pH / ORP sensors as well as

oxygen and turbidity sensors. The system is based on the same principle as a Venturi water jet

pump, which is used to mix motive water and cleaning agent. The resulting mixture is used to

clean a sensor in an appropriate assembly.

Use of the device for any purpose other than that described, poses a threat to the safety of

people and of the entire measuring system and is therefore not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Workplace safety

As the user, you are responsible for complying with the following safety conditions:

• Installation guidelines

• Local standards and regulations

Electromagnetic compatibility

• The product has been tested for electromagnetic compatibility in accordance with the

applicable European standards for industrial applications.

• The electromagnetic compatibility indicated applies only to a product that has been

connected in accordance with these Operating Instructions.

2.4 Operational safety

Before commissioning the entire measuring point:

1. Verify that all connections are correct.

2. Ensure that electrical cables and hose connections are undamaged.

3. Do not operate damaged products, and protect them against unintentional operation.

4. Label damaged products as defective.

Chemoclean CYR10B Basic safety instructions

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During operation:

‣If faults cannot be rectified:

products must be taken out of service and protected against unintentional operation.

2.5 Product safety

The product is designed to meet state-of-the-art safety requirements, has been tested, and

left the factory in a condition in which it is safe to operate. The relevant regulations and

European standards have been observed.

Product description Chemoclean CYR10B

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3 Product description

3.1 Product design

10 3

A0040631

 1 CYR10B injector unit

1 Motive water valve

2 Device plug for cleaner valve

3 Cleaner valve

4 Housing block

5 Connection for cleaning mixture

6 Connection for cleaner (suction line)

7 Connection for motive water

8 Attachments for securing the unit

9 Metering screw

10 Device plug for motive water valve

Chemoclean CYR10B Product description

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3.2 Operating principle

3.2.1 Function of CYR10B

A0040773

 2 Operating principle

1 Valve controls

2 Metering screw

3 Outlet for cleaning mixture (the installation of a check valve is recommended on the assembly side)

4 Check valve

5 Inlet for cleaner (suction line)

6 Inlet for motive water

7 Check valve (to be provided by customer)

8 Solenoid valves

9 Water jet pump

The cleaning injector uses the Venturi principle to mix motive water and cleaner to form a

cleaning mixture.

In the process, the motive water flows through a water jet pump (injector) to the spray head.

The resulting negative pressure causes the cleaner to be sucked in and mixed with the motive

water.

Product description Chemoclean CYR10B

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The flow rate of motive water and cleaner is controlled by the Liquiline CM44x via two

solenoid valves in the injector.

The mixture ratio can be configured using a metering screw.→  29

Hose lines are used to supply the motive water and cleaner and to route the cleaning mixture

to the spray head.

3.2.2 Function of water jet pump

A1A2

A0041761

 3 How a water jet pump works

The water jet pump installed in the injector functions without mechanical components in

accordance with the Venturi principle.

For this purpose, cross-section A1 of the motive water line within the injector is tapered in

sections to match cross-section A2.

The suction line for the cleaner is attached at the point of the narrowest cross-section. This is

where the speed of the motive water is at a maximum. The high speed induces a negative

pressure in the suction line, causing the cleaner to be sucked in and mixed with the motive

water.

The suction process causes a reduction in pressure downstream from the water jet pump.

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