Lippert Vela Pop Up Gebrauchs- und Pflegehandbuch

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Purpose

This document outlines the procedure for replacing a damaged Vela Pop Up canvas top.

NOTE: Images used in this document are for reference only when assembling, installing and/or operating

this product. Actual appearance of provided and/or purchased parts and assemblies may differ.

Safety

Read and understand all instructions before installing or operating this product. Adhere to all safety labels.

This manual provides general instructions. Many variables can change the circumstances of the instructions,

i.e., the degree of difficulty, operation and ability of the individual performing the instructions. This

manual cannot begin to plot out instructions for every possibility, but provides the general instructions,

as necessary, for effectively interfacing with the device, product or system. Failure to correctly follow the

provided instructions may result in death, serious personal injury, severe product and/or property damage,

including voiding of the LCI limited warranty.

The “WARNING” symbol above is a sign that a procedure has a safety risk involved and may cause

death or serious personal injury and severe product and/or property damage, including voiding of

the Lippert Limited Warranty, if not performed safely and within the parameters set forth in

this manual.

The “CAUTION” symbol above is a sign that a safety risk is involved and may cause personal injury

and/or product or property damage, including voiding of the Lippert Limited Warranty, if not

performed safely and within the parameters set forth in

this manual.

Resources Required

• 2 people, depending on task

• Plastic auto-body pry bar toolset (Fig. 1)

• Ratchet strap (optional)

NOTE: Have more than one set of pry bar tools on hand during the attachment cord installation process.

The corners of a pry bar can break, which may cause the damaged pry bar to cut the canvas fabric.

Fig. 1

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Procedure

Canvas Removal

Excessive damage to the fabric during removal may make the removal process more dicult. Use

care not to tear fabric while removing canvas.

1. From inside of the pop-up, apply pressure with a nylon pry bar to the channel of the pop-up's top track

until a section of attachment cord is released (Fig. 2).

Fig. 2

2. Repeat step 1 for the pop-up's bottom track (Fig. 3).

Fig. 3

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3. From outside of the pop-up, release the bottom canvas first by pulling it free of the channel by

hand(Fig. 4).

Fig. 4

4. Pull carefully around the sewn seams—found at all four corners, top and bottom, and in the center at

the rear of the pop-up—where the fabric can easily be damaged (Fig. 5).

NOTE: Use care not to tear fabric while removing canvas or additional damage may cause product

removaldifficult.

Fig. 5

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5. After the bottom attachment cord is entirely released, repeat steps 3 and 4 for the top track (Fig. 6).

Fig. 6

Replacement Canvas Installation

Pop-up Top Track

NOTE: Have more than one set of nylon pry bar tools (Fig. 1) on hand during the attachment cord

installation process. The corners of a nylon pry bar can break, which may cause the damaged pry bar

to cut the canvas fabric.

1. Put replacement canvas inside the opened pop-up.

2. Beginning at the front of the pop-up, find the sewn seams in the canvas near the front window(Fig.7).

Fig. 7

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3. Use a nylon pry bar to press the sewn seam attachment cord into the track's channel (Fig. 8).

Fig. 8

4. Continue pressing the attachment cord into the channel until the entire corner radius is installed.

5. Repeat steps 3 and 4 for the opposite front corner.

6. Check the front window to make sure it’s centered before inserting the rear attachment cord into the

rear corner radiuses (Fig. 9).

Fig. 9

7. Repeat steps 3 and 4 for one of the rear corner radiuses.

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8. To install the attachment cord into the last corner:

A. Stretch the fabric of the last corner.

B. Place the nylon pry bar tool on the interior of the attachment cord and use the leading edge of the

track to hook the nylon pry bar into the inside of the channel (Fig. 10).

Fig. 10

C. After the nylon pry bar is in place, the attachment cord can be pressed into the channel (Fig. 11).

Fig. 11

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9. With the top four canvas seams and material installed into the track’s four corner radiuses, working

from front to back—align the nylon pry bar tool to the angle of the channel.

10. While applying pressure to the attachment cord, glide the nylon pry bar along the channel until the

attachment cord is installed along the length of the pop-up (Fig. 12).

NOTE: A second person can be simultaneously inserting the front, top attachment cord.

NOTE: Periodically check to make sure the attachment cord is not above or below the channel as the pry

bar moves along the exterior of the pop-up's track.

Fig. 12

11. Repeat steps 9 and 10 for the opposite side.

12. At the rear of the pop-up, locate the middle seam where the two ends of the attachment cord

meet(Fig. 13).

Fig. 13

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13. Gently hand-press each end of the attachment cord seam into the channel then use the nylon pry bar

to fully seat the ends of the seam into the channel, butting them together with no overlap.

14. After the butted ends of the attachment cord's seam are installed, insert the nylon pry bar into the

track at the seam and slide the pry bar outward towards the corner to press in the remaining portion of

the attachment cord (Fig. 14).

Fig. 14

15. Repeat step 14 for the other side of the seam.

16. At the front of the pop-up, start at one corner and use a nylon pry bar to insert the attachment cord

into the top track's channel along the width of the pop-up (Fig. 15).

Fig. 15

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Pop-up Bottom Track

NOTE: Have more than one set of nylon pry bar tools on hand during the attachment cord installation

process. The corners of a nylon pry bar can break, which may cause the damaged pry bar to cut the

canvas fabric.

1. When installing the fabric's bottom attachment cord into the bottom track's channel, the canvas is not

long enough to reach down to the bottom track (Fig. 16).

A. Have a second person apply downward pressure to the pop-top cap to allow the fabric to overlap

the channel (Fig. 17).

B. If a second person is not available, a ratchet strap can be used in their place to achieve the

sameeffect.

Fig. 16

Fig. 17

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2. After the fabric is in position for installation, start at the front of the pop-up and align one of the corner

sewn seams to the center of a corner radius (Fig. 18).

3. Use a nylon pry bar to press the attachment cord into the channel of a corner radius.

4. Repeat steps 2 and 3 for the opposite corner and the two rear corners.

5. To install the attachment cord into the last corner:

A. Stretch the fabric of the last corner.

B. Place the nylon pry bar tool on the interior of the attachment cord and use the leading edge of the

track to hook the nylon pry bar into the inside of the channel (Fig. 19).

Fig. 18

Fig. 19

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