Mazda 0000-8E-N31 Bedienungsanleitung

0000-8E-N31 Rev G02/24/2016 1 of 8

HARDWARE KIT CONTENTS

M12 M12 x 1.25 M12 M12 x 1.25

M6 x 1.00 M6 M6 x 1.00

Cable tie Install Instructions Template Hitch Plug User Guide

TOOLS REQUIRED

INSTALLATION INSTRUCTIONS

TRAILER HITCH KIT CLASS II 2016 >CX-90000-8E-N31

PART NUMBER:

WARNING:

ALTHOUGH THIS HITCH IS DESIGNED TO SAFELY TOW IT'S RATED LOAD, IT

IS RECOMMENDED THAT YOU CONSULT YOUR VEHICLE OWNERS MANUAL

FOR FURTHER RECOMMENDATIONS OR LIMITATIONS. TRAILER BRAKES

ARE RECOMMENDED FOR TOWING LOADS IN EXCESS OF 1500 LBS. BE

SURE YOUR TRAILER HAS SAFETY CHAINS AND THAT EACH CHAIN WILL

HOLD THE TRAILERS MAXIMUM GROSS WEIGHT.

4MM 10MM

10MM

19MM

PACKAGE CONTENTS:

APPLICABLE MODELS:

GENUINE ACCESSORIES

J K L

B C D

4X 2X

8X 8X 4X

0000-8E-N31 Rev G02/24/2016 2 of 8

A) Read entire installation instructions before proceeding.

B) Be careful not to damage paint or kit components.

C) Do not over tighten bolts, tighten to specified torque.

D) Clean mud, dirt and salt from installation areas.

E) Some steps of this installation will require two people to complete.

A) Remove two plastic fasteners with a flathead screwdriver.

B) Remove two nuts and discard.

C) Pull plastic panel down and discard.

A) Clean any dirt and salt from trim area.

B) See notes on trim template for proper template selection. Check

to ensure template (ITEM J) is printed to scale using top left corner.

C) Cut out template around outside border.

D) Use plastic fasteners removed in step 1A to locate template and tape into position.

E) Use saw to cut rear fascia on 'TOW HITCH CUTTING LINE'.

F) Use file to remove rough edges.

G) Remove plastic fasteners which were installed to hold the trim template and discard.

BEFORE INSTALLATION

REMOVE PLASTIC UNDERBODY ASSEMBLY

TOOLS: FLATHEAD SCREWDRIVER, RATCHET, M10 SOCKET

TRIM BUMPER FASCIA

TOOLS: TRIM TEMPLATE, TAPE, SAW, FILE

10MM

0000-8E-N31 Rev G02/24/2016 3 of 8

A) Remove tape in four locations on outside of frame rails.

Note: To ease the process at rearmost locations, locate the weldnuts

using the rearmost hole in the underside of frame. Use a screwdriver

to punch through undercoat and pry off the protective tape. Be sure

not to damage threads on the weldnuts in the process.

B) Using a flathead screwdriver, remove electrical wire

from one location on outer driver side frame rail.

Note: Wiring is dependant on trim level. Some vehicles will

need this removed on both the driver and passenger sides.

LOOSELY BOLT SIDE PLATES INTO POSITION

TOOLS: FLATHEAD SCREWDRIVER, TAPE

Weldnut for driver

side mounting plate

with is towards the

front of the vehicle

Location to remove harness on

outside of driver side frame rail

Passenger side frame rail

Weldnut locations

0000-8E-N31 Rev G02/24/2016 4 of 8

C) Tape flat washers (ITEM C) into position over mounting locations

on inside of each mounting plate. (These washers will be clamped

between the side plates and frame rails.)

D) Preassemble four M12 bolts (ITEM B) with a conical toothed washer (ITEM A).

Note: Be sure teeth on washer are facing away from the bolt head.

E) Place plates into position and loosely fasten to weldnuts. Note: Be sure

both plates are positioned so they angle towards the center of the vehicle.

STEP 3 - CONTINUED FROM PAGE 3

TOOLS: FLATHEAD SCREWDRIVER, TAPE

Plates angle inward

A - Conical Washer

Rear of vehicle

0000-8E-N31 Rev G02/24/2016 5 of 8

A) Preassemble four M12 bolts (ITEM B) with a conical toothed washer (ITEM A).

Note: Be sure teeth on washer are facing away from the bolt head.

B) Pull down on vehicle bumper fascia to raise hitch up over exhaust.

C) Start by lifting the hitch over the driver-side exhaust tip.

D) Using two people, lift the hitch into position and insert four M12 bolts (ITEM B)

with washers (ITEM A) in through the side plates and out the center assembly.

Place one M12 flat washer (ITEM C) onto each bolt and fasten each using M12 nuts (ITEM D).

RAISE HITCH ASSEMBLY INTO POSITION

TOOLS: N/A

A) Torque all eight bolts to 86.2 ft. lbs. (107 N.m.)

TORQUE ALL HARDWARE

TOOLS: TORQUE WRENCH, 19MM SOCKET

19MM

C- Flat

washer

A- Conical

washer

0000-8E-N31 Rev G02/24/2016 6 of 8

A) Place an M6 flat washer (ITEM F) onto M6 button head screw (ITEM G)

and insert up in through bumper and out the hitch bracket.

B) Place another M6 flat washer (ITEM F) onto the screw on top

of the hitch bracket and fasten with an M6 hex nut (ITEM E).

C) Repeat steps A and B in the other location.

FASTEN HITCH TO BUMPER FASCIA

TOOLS: ALLEN WRENCH, 4MM

A) Fasten electrical harnesses to the small hole in the hitch mounting plate

using one 8" cable tie (ITEM H). Note: This may need to be done on both

sides depending oh the vehicle trim.

B) Clip excess cable tie.

RELOCATE THE ELECTRICAL HARNESSES REMOVED

FROM THE FRAME RAILS IN STEP 3B

TOOLS: N/A

PLACE THE USER GUIDE IN THE GLOVE BOX

4MM

0000-8E-N31 Rev G02/24/2016 7 of 8

Inspection intended with trailer hitch installed.

Inspect the installed / reinstalled parts for the following items:

O: Applicable

*1: Eight bolts to 86.2 ft. lbs. (107N.m.)

*2: In vehicle glove box

INSPECTION: TRAILER HITCH KIT 0000-8E-N31

Inspection Parts Inspection Items (O)

Clearance

and t

Scratches

and dirt

Installation,

tightening and

engagement

Operation check

Bumper fascia

fastened to hitch

in two locations

-- -- O--

Receiver hitch

torqued down O O *1 O O

User guide -- -- *2 O --

Clean cut out for

receiver in rear fascia OOOO

Date:

Vehicle:

VIN:

Approved

Checked

Person

in charge

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