Rockwell Automation Allen-Bradley PowerFlex 23PFC Bedienungsanleitung

Installation Instructions

Original Instructions

PowerFlex DC Field Controller

Bulletin Number

23PFC

Topic Page

Summary of Changes 2

Product Advisories 2

Product Overview 3

Catalog Number Explanation 3

Storage and Handling 3

RequiredTools/Components 4

Required System Components 4

Optional System Components 4

Field Controller Nameplate Data 5

Product Dimensions and Weights 6

Enclosure Requirements 8

Site Requirements 8

CE Conformity 9

Mount the PowerFlex DC Field Controller 12

Remove the Covers 12

IsolationTransformers / AC Input Line Reactors 13

AC Input Contactor 15

Install an SCR Overvoltage Protection Device 15

Ground the PowerFlex DC Field Controller 16

Grounding for Installations in an Ungrounded or High-impedance, Neutral Ground,or System 17

Input Power Circuit Protection 21

Control Power Circuit Protection 21

Wire the PowerFlex DC Field Controller 22

Install the Fiber-optic Option Module 32

Install a Communication Adapter 32

Install an Optional Analog and Digital I/O Expansion Circuit Board 32

Install an Optional 115V AC to 24V DC I/O Converter Circuit Board 32

I/OWiring 33

Install the Protective Covers and Route I/O and ControlWires 39

Connect the Human Interface Module 39

Additional Resources 40

2Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018

PowerFlex DC Field Controller

Summary of Changes

This publication contains new and updated information as indicated in the following table.

Product Advisories

Topic Page

Removed theEAC mark from thesample Field Controller Nameplate Data label. 5

Removed the Isolation Transformers for 200V AC Input Field Controllers table from the

IsolationTransformers section. 14

Updated the Install an SCR Overvoltage Protection Device section to include information

about the voltage clamp kit (cat. no. 23P-FCOVPD-x-Fx). 15

Added Voltage Clamp Kits and Dampening Resistor (RB) Kit Selection selection tables 16

Changed the Factory Default inTerminal Block 1 from 1“Volt Ref A”to 5“Current Ref”in the

I/OTerminal Block 1 Designations table. 34

Updated the first two rows of the Digital and Analog I/OWiring Examples table. 36

Updated the waste statement and moved toback page. 42

Qualified Personnel

ATTENTION: Allow only qualified personnel, familiar with DC drives, field controllers, motors and associated machinery, to plan or implement the installation,

startup and subsequent maintenance of the system. Failure to comply can result in personal injury and equipment damage.

Product Safety

ATTENTION: An incorrectly applied or installed field controller can result in component damage or a reduction in product life. Installation or application errors,

such as, an undersized field, incorrect or inadequate DC supply, or excessive air temperatures around the product can result in malfunction of the system.

ATTENTION: This product contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when you install, test,

service, or repair this assembly. If ESD control procedures are not followed, component damage can result. Follow industry guidelines for static control

precautions.

Class 1 Light-emitting Diode Product

ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment.This product emits intense light and invisible radiation. Do

not look into module ports or fiber-optic cable connectors.

Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018 3

PowerFlex DC Field Controller

Product Overview

The PowerFlex® DC Field Controller provides three-phase, four quadrant (reversing) DC motor or generator field control. The PowerFlex DC

Field Controller can be used for standalone DC motor field control applications or with a PowerFlex DC Digital drive or PowerFlex DC

Standalone Regulator (SAR). A fiber-optic interface option module or digital and analog I/O provides transmission of the reference, feedback, and

status signals between the drive or regulator and the field controller.

In the standalone mode, the PowerFlex DC Field Controller provides power to a DC motor field with a fixed reference by using fixed I/O. The

PowerFlex DC Field Controller can also be used to supply various DC non-motor loads (highly inductive loads) such as galvanic applications,

electromagnets, synchronous motor excitation circuits, and more.

Catalog Number Explanation

Use the catalog number explanation to verify that the field controller you received matches the product your ordered.

Storage and Handling

It is recommended that you unpack and handle the PowerFlex DC Field Controller only when you are ready for installation. If it is necessary to store

the field controller before installation, follow these storage guidelines to provide satisfactory operation at startup and to retain the product warranty

coverage:

• After receipt and inspection, repack the field controller in its original shipping container and store in a clean, dry place.

• Store the packaged product where the ambient temperatures do not exceed -25°C (-13°F) or 55 °C (131 °F).

• Store the product where the range of relative air humidity does not exceed 5…95%, noncondensing.

• Store the packaged product at an altitude of less than 3,000 meters (10,000 ft.) above sea level.

ATTENTION: Remove all loose packing materials,including thecontainers of desiccants (if any), from the field controller enclosure before you mount and

energize the field controller.

Position

abc

Device

Code Type

23PFC PowerFlex DC Field Controller

Input Voltage

Code

DC Output Amperage

Code

23PFC B 017

23PFC

60...200V AC, ±10%, 3 Phase

230...500V AC, ±10%, 3 Phase

Voltage Range

Amps

017

060

120

245

365

570

120

245

365

570

1-5 6 7-9

4Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018

PowerFlex DC Field Controller

RequiredTools/Components

This table contains the tools that are required to install the PowerFlex DC Field Controller.

Required System Components

The following system components are required for PowerFlex DC Field Controller installations:

• When the PowerFlex DC Field Controller is used as a motor/generator field supply, an overvoltage protection device (voltage clamp) and

dampening resistor must be installed on the field controller load. See page 15 for details.

• When the PowerFlex DC Field Controller is connected to a network, a communication adapter is required (20-COMM-x, 20-

CXCOMMAC-PS1, 20-XCOMMDC-BASE, 1769-SM1, 1203-SNM, 1203-SSS, or 1203-UDB). See the PowerFlex Digital DC Drive

Technical Data, publication 20P-TD001, for more information on these kits.

Optional System Components

When the PowerFlex DC Field Controller is used in applications with a PowerFlex DC drive (with firmware revision 7.001 or later) or PowerFlex

Standalone Regulator (with firmware revision 7.001 or later), these optional kits can be purchased to provide fiber-optic communication:

• PowerFlex DC Fiber-optic Interface option module, cat. no. 20P-S5H781, and one of these fiber-optic cable kits:

• Cat. no. SK-20P-2950, 3 m (9.8 ft.)

• Cat. no. SK-20P-29501, 5 m (16.4 ft.)

Tool Description Details

Crimp tools For cable terminals

Flat-nose screwdriver 3 mm (0.12 in.), 5 mm (0.19 in.), 6.4 mm (0.25 in.)

Hexagonal socket wrench 5 mm, 8 mm 10 mm

Phillips screwdriver/bit #1, #2

Torx screw driver/bit T20,T25

Wire cutter –

Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018 5

PowerFlex DC Field Controller

Field Controller Nameplate Data

The PowerFlex DC Field Controller contains a data nameplate label on the side of each module. This nameplate identifies the specific model

number, frame size, serial number, and applicable AC input power and DC output power data. Include this information when communicating with

Rockwell Automation® personnel about this product.

Frame Sizes

Similar PowerFlex DC Field Controller ratings are grouped into two frame sizes (A and B) to make ordering spare parts and field controller

dimensions simpler. The module frame size appears just below the certifications section on the right side of the data nameplate label. See the

PowerFlex Digital DC Drive Technical Data, publication 20P-TD001, for a list of field controller catalog numbers and their respective frame sizes.

Firmware Revision

The original firmware revision of the field controller, as shipped from the factory, appears just below the series letter on the right side of the data

nameplate label. If the firmware revision has been upgraded since the field controller was shipped, you can view the current version on the HIM (if

installed). See the PowerFlex DC Field Controller Programming Manual, publication 23PFC-PM001, for details about the HIM.

EXAMPLE ONLY

Cat No. 23PFCD017

UL Type OPEN/IP20

Input: 500 VAC max 50/60 Hz 14.0 A 3 Phase

Output: 520 VDC max 17.0 A Regen

Regulator Power: 115 / 230 VAC 50/60 Hz 1.0 / 0.5 A 1 Phase

MFD, in 2017 on week 20

制造于2017年，第20周

Product of Italy

Rockwell Automation, 1201 S. 2nd St., Milwaukee, WI 53204, USA

Serial Number:

J01A0001

*K20E0013*

IND. CONT.

LISTED

31KF

Series: A

I/O: 24VDC (Standard)

N223

KCC-REM-RAA-20P

Original Firmware V1.001

Frame: A

Original Firmware Revision

Frame Size

6Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018

PowerFlex DC Field Controller

Product Dimensions and Weights

This section contains the approximate dimensions and weights for frame A and frame B field controllers.

Frame A Field Controller Dimensions

Frame Size Cat. No. Weight

kg (lb)

Weight with

Packaging

kg (lb)

Dimensions

23PFCB017 and23PFCD017 10.8 (23.8) 12.8 (28.2)

See Frame A Field Controller Dimensions on page 6

23PFCB060 and 23PFCD060 11.3 (24.9) 13.3 (29.3)

23PFCB120 and 23PFCD120 11.8 (26.0) 13.8 (30.4)

23PFCB245 and 23PFCD245 25.3 (55.8) 27.3 (60.2)

See Frame B Field Controller Dimensions on page 7

23PFCB365 and 23PFCD365 29.3 (64.6) 31.3 (69.0)

23PFCB570 and 23PFCD570 31.8 (70.1) 33.8 (74.5)

ABCA1A2B1

mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)

267 (10.5) 359 (14.0) 287 (11.3) 7 (0.3) 250 (9.8) 275 (10.8)

STS

PORT

MOD

NET A

NET B

Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018 7

PowerFlex DC Field Controller

Frame B Field Controller Dimensions

AA1A2A3BB1C1C2

(1)

(1) Frame B catalog numbers 23PFCB570 and 23PFCD570 only.

mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)

311 (12.2) 275 (10.8) 16.5 (0.65) 7 (0.3) 388 (15.3) 375 (14.8) 350 (13.8) 380 (15.0)

STS

PORT

MOD

NET A

NET B

45.2 (1.8)

98.5 (3.9)

53.1 (2.1)

48.5 (1.9)

147.0 (5.8) 53.1 (2.1)

48.5 (1.9)

200.1 (7.9)

248.6 (9.8)

Dimensions are shown in

millimeters and (inches)

8Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018

PowerFlex DC Field Controller

Enclosure Requirements

The PowerFlex DC Field Controller is available in an IP20, Open Type enclosure only. IP20, Open Type enclosures are intended for indoor use

only, primarily to provide a degree of protection against contact with enclosed equipment. These enclosures offer no protection against airborne

contaminants.

Site Requirements

• The controller must be mounted in a clean, dry, pollution degree 2 environment

• Contaminants such as oils, corrosive vapors, and abrasive debris must be kept out of the enclosure

Maximum Surrounding Air Temperature

• 0…50 °C (32…122 °F), typical

• De-rate 1.25% for every 1 °C (1 °F) over 50 °C (122 °F), to 55 °C (131 °F)

• Additional air cooling is required for temperatures above 55 °C (131 °F)

Minimum Mounting Clearances

Minimum clearance requirements are intended to be from module to module. Other objects can occupy this space; however, reduced airflow can

cause protection circuits to fault the field controller. The field controller must be mounted in a vertical orientation as shown here and must not be

mounted at an angle greater than 30° from vertical. Intake air temperature must not exceed the product specification.

Field Controller Enclosure Minimum Mounting Clearances

ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation cannot assume responsibility for the compliance or the

noncompliance to any code, national, local or otherwise for the proper installation of this field controller or associated equipment. If codes are ignored during

installation, a hazard of personalinjury and equipment damage exists.

10 mm

10 mm 50 mm

(0.4 in.) (0.4 in.) (2.0 in.)

10 mm

(0.4 in.)

150 mm (6.0 in.)

STS

PORT

MOD

NETA

NETB

150 mm (6.0 in.)

STS

PORT

MOD

NETA

NETB

Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018 9

PowerFlex DC Field Controller

CE Conformity

Compliance with the Low Voltage Directive and Electromagnetic Compatibility Directive has been demonstrated by using harmonized European

Norm (EN) standards. The Official Journal of the European Communities publishes references to European Norm standards. PowerFlex DC Field

Controllers comply with the EN standards listed here when installed according to this installation instruction.

EU Declarations of Conformity are available online at: http://www.rockwellautomation.com/global/certification/overview.page

LowVoltage Directive (LVD)

• EN 61800-5-1 Electronic equipment for use in power installations.

EMC Directive

• EN 61800-3 Adjustable speed electrical power drive systems Part 3: EMC product standard including specific test methods.

General Considerations

• For CE compliance, the field controller installation must satisfy requirements that are related to both EN 61800-5-1 and EN 61800-3

provided in this document.

• PowerFlex DC field controllers comply with the EMC requirements of EN 61800-3 when installed according to good EMC practices and

the instructions that are provided in this document. However, many factors can influence the EMC compliance of an entire machine or

installation, and compliance of the field controller itself does not confirm compliance of all applications.

• PowerFlex DC field controllers are not intended to be used on public low-voltage networks that supply domestic premises. Without

additional mitigation, radio frequency interference is expected if used on such a network. The installer is responsible to take measures such

as supplementary line filters and enclosures to help prevent interference and follow all installation requirements of this document.

• PowerFlex DC field controllers generate notching and harmonic current emissions on the AC supply system. When operated on a public

low-voltage network, it is the responsibility of the installer or user to be sure that applicable requirements of the distribution network

operator have been met.

Installation Requirements Related to the Low Voltage Directive

• PowerFlex DC field controllers are CE-compliant only if they are NOT connected to “corner-earthed” supply systems where one of the

three phases of the supply system has been earthed.

• PowerFlex DC field controllers are compliant with the CE LV Directive when used at altitudes no greater than 2,000 m (6,562 ft).

• PowerFlex DC field controllers that are provided in enclosure type IP20 must be installed in a pollution degree 1 or 2 environment to be

compliant with the CE LV Directive. Characteristics of the different pollution degree ratings are provided in the Pollution Degree Ratings

according to EN 61800-5-1 table on page 10.

• PowerFlex DC field controllers can produce leakage current in the protective earthing conductor that exceeds 3.5 mA AC or 10 mA DC.

The minimum size of the protective earthing (ground) conductor that is used in the application must comply with local safety regulations

for high-protective earthing conductor current equipment.

ATTENTION: PowerFlex DC field controllers can produce DC current in the protective earthing conductor.This DC current can reduce the ability of

residual current-operated protective devices (RCD) or residual current-operated monitoring devices (RCM), of type A or AC, to provide protection for

other equipment in the installation.

10 Rockwell Automation Publication 23PFC-IN001B-EN-P - December 2018

PowerFlex DC Field Controller

Installation Requirements Related to EN 61800-3 and the EMC Directive

• The field controller must be earthed (grounded) as described in this Installation Instructions.

• PowerFlex DC field controllers require the use of an external EMC filter to comply with the EMC Directive and emission limits of EN

61800-3: 2004. PowerFlex DC field controllers have been tested and verified for compliance to the emission limits of EN 61800-3: 2004 by

using only the specific input filters and motor cable lengths that are identified in the Standards and Limits for EMC Input Filters table.

• Output power wiring to the load must employ one of the following solutions.

• Cable with a braided shield providing 75% or greater coverage

• Cables that are housed in metal conduit

• Cables with equivalent shielding

Continuous shielding must be provided from the field controller enclosure to the load enclosure. Both ends of the load cable shield (or

conduit) must terminate with a low-impedance connection to earth.

• The load-end cable shield or conduit must terminate in a shielded connector and be properly installed in an earthed wiring box that is

attached to the load. The load wiring-box cover must be installed and earthed.

• All control (I/O) and signal wiring to the field controller must use one of the following solutions.

• Cable with a braided shield providing 75% or greater coverage

• Cables that are housed in metal conduit

• Cables with equivalent shielding

When shielded cable is used, terminate only the field controller end of the cable shield to earth with a low-impedance connection.

• Load cables must be separated from control and signal wiring wherever possible.

• The maximum length of the load cable must not exceed the length that is specified in the Standards and Limits for EMC Input Filters table.

The maximum length that is specified is required for compliance with radio frequency emission limits for the specific standard and

installation environment.

Standards and Limits for EMC Input Filters

Field Controller

Frame

CatalogNumber

Standard / Limits (Compliance with Any of the Limits in the Pollution Degree Ratings according to EN 61800-5-1Table on Page 10 Satisfies RF Emission

Requirements for the EMC Directive)

EN61800-3 Category C1

EN61000-6-3 CISPR 11Group

1 Class B

EN61800-3 Category C2

EN61000-6-4 CISPR11 Group

1 Class A…P < 20 kVA

CISPR11 Group 1

Class A…P > 20 kVA

EN61800-3 Category

C3…I < 100 A

EN61800-3 Category

C3…I > 100 A

Frame A

23PFCx017…

23PFCx120

Compliance may be possible with

supplementary mitigation

(Consult factory)

Compliance may be possible

with supplementary mitigation

(Consult factory)

RF line filter required(2)

50 m motor cable limit

(2) Rasmi Electronics Ltd manufactures the RF 3xxx-SIEI EMC filter. xxx designates filter current rating. See the manufacturer published literature for details.

RF line filter required(2)

50 m motor cable limit RF line filter required(2)

50 m motor cablelimit

Frame B

23PFCx245…

23PFCx570

Compliance may be possible with

supplementary mitigation

(Consult factory)

RF line filter required(1)

50 m (164 ft) motor cable limit

(1) Rasmi Electronics Ltd manufactures the RF 3xxx-MHU EMC filter. xxx designates filter current rating. See the manufacturer published literature for details.

RF line filter required(1)

50 m (164 ft) motor cable limit

RF line filter required(1)

50 m (164 ft) motor cable

limit

RF line filter required(1)

50m (164ft) motorcablelimit

More Stringent Limits Less Stringent Limits

IMPORTANT Use of EMC filters not listed in the Standards and Limits for EMC Input Filters table must be verified in the application. Additional filters are listed in the

Alternate EMC Filters tables on page 11.

Pollution Degree Ratings according to EN 61800-5-1

Pollution

Degree Description

1 No pollution or only dry, non-conductive pollution occurs.The pollution has no influence.

2 Normally, only non-conductive pollution occurs. Occasionally, however, a temporary conductivity due to condensation can be expected, when the field controller is out of operation.

3 Conductive pollution or dry non-conductive pollution occurs, which becomes conductive due to condensation, which can be expected.

4 The pollution generates persistent conductivity that is caused, for example, by conductive dust, rain, or snow.

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